Life Fitness Squat User manual

Squat
Assembly Instructions

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Qty
1
1
4
46
15
1
4
1
11
1
2
1
1
2
2
1
1
1
1
6
Tools Required:
O17mm Wrench
OMetric Allen Wrench Set
ORatchet with 17mm Socket
ORubber Mallet
ORatchet Extension
OPhillips Screwdriver
Description
Platform Frame
Tower
M10 x 130mm Bolt
3/8” Flat Washer
M10 Nylock Nut
Center Brace
M10 x 90mm Bolt
Upright
M10 x 25mm Bolt
Upper Brace
M10 x 70mm Bolt
Pivot Shaft
Long Spacer
Bearing
Short Spacer
Workarm
Output Cam
Output Plate
Output Ring
M10 x 45mm Bolt
Part Number
80201XX
79854XX
3251720
3102514
3242002
80202XX
3251715
80203XX
3251702
80319XX
3251711
7316508
7330007
3235601
7330001
80204XX
7998501
7998495
7998895
3251706
Squat
Assembly Instructions
Item
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Qty
1
1
4
1
1
2
1
1
1
1
1
1
2
1
1
3
3
6
1
Description
Rear Shroud
Front Shroud
M10 x 20mm Bolt
Plate
Cam Guard
M5 x 10mm Phillips Screw
M10 Hex Jam Nut
Cable
Rod End Bearing
M10 x 40mm Bolt
Spacer
Cable Retaining Plate
M8 Hex Jam Nut
Output Cam Cover Plate
Platform
Leveling Shim
7/16” Hole Plug
1” Hole Plug
Multi-language Label
Part Number
8024808
8024708
3251701
7322301
8013201
7511503
3236901
8020601
3237901
3251705
7489402
8001801
3247502
7998995
8018200
7893101
3237401
3237403
8047101

Squat
Assembly Instructions
1. LOOSELY assemble the PLATFORM FRAME (1) to the TOWER (2) using
four M10 X 130mm BOLTS (3), eight 3/8" SAE WASHERS (4) and four
M10 NYLOCK NUTS (5) as shown.
2. LOOSELY assemble the CENTER BRACE (6) to the PLATFORM FRAME
(1) using two M10 X 90mm BOLTS (7), four 3/8" SAE WASHERS (4) and
two M10 NYLOCK NUTS (5) as shown.
3. LOOSELY assemble the UPRIGHT (8) to the CENTER BRACE (6) using
two M10 X 25mm BOLTS (9), two M10 X 90mm BOLTS (7), eight 3/8"
SAE WASHERS (4) and four M10 NYLOCK NUTS (5)
LOOSELY assemble the UPPER BRACE (10) to the UPRIGHT (8) and
TOWER (2) using two M10 X 25mm BOLTS (9), four 3/8" SAE WASHERS
(4) and two M10 NYLOCK NUTS (5) at the UPRIGHT and two M10 X
70mm BOLTS (11), four 3/8" SAE WASHERS (4) and two M10 NYLOCK
NUTS (5) at the TOWER as shown.
4. Tighten all BOLTS and NUTS securely.
5. Install the PIVOT SHAFT (12), LONG SPACER (13), two BEARINGS (14)
and two SHORT SPACERS (15) into the PIVOT HOUSING (A) of the
WORKARM (16).
6. Assemble the WORKARM (16) to the UPRIGHT (8) using two M10 X
25mm BOLTS (9) and two 3/8" SAE WASHERS (4) as shown. Tighten the
BOLTS securely.

7. Assemble the OUTPUT CAM (17), OUTPUT PLATE (18), and OUTPUT
RING (19) using three M10 X 45mm BOLTS (20) and three 3/8" SAE
WASHERS (4) as shown. Tighten the BOLTS securely.
8. Assemble the REAR SHROUD (21) and FRONT SHROUD (22) to the
TOWER (2) using four M10 X 20mm BOLTS (23), four 3/8" SAE WASH-
ERS (4) as shown. Be sure all tabs along the sides and top of the
SHROUDS are fully engaged in the slots located inside the TOWER.
Tighten the BOLTS securely. Do not overtighten the BOLTS.
9. Secure the OUTPUT CAM ASSEMBLY (B) to the TOWER HUB (C) using
one M10 X 25mm BOLTS (9), one 3/8" SAE WASHERS (4) and one
PLATE (24) as shown. Tighten the BOLT securely.
IMPORTANT: Be sure the OUTPUT CAM ASSEMBLY is oriented as
shown before securing it to the TOWER HUB.
10. Attach the CAM GUARD (25) to the FRONT SHROUD (22) using two M5
X 10mm PHILLIPS SCREWS (26). Tighten the SCREWS securely. Do not
overtighten the SCREWS.

NOTE: Some components have been removed from the illustration for
clarity.
11. Assemble one M10 HEX JAM NUT (27) onto one end of the CABLE (28)
approximately 1/2”. Assemble the ROD END BEARING (29) to the same
end of the CABLE until it meets the M10 HEX JAM NUT. Tighten the HEX
JAM NUT securely.
12. Loosely assemble the ROD END BEARING (29) of the CABLE (28) to the
WORKARM (16) using one M10 X 40mm BOLT (30), SPACER (31), 3/8"
SAE WASHER (4) and M10 NYLOCK NUT (5) .
13. Route the cable over the CAM GUARD (25) and around the OUTPUT
CAM ASSEMBLY (B). Insert the remaining end of the CABLE through the
inner hole of the OUTPUT CAM ASSEMBLY.
Insert the CABLE RETAINING PLATE (32) over the end of the CABLE.
Install two M8 HEX JAM NUTS (33) to the end of the CABLE.
Tighten the M8 HEX JAM NUTS until the WORKARM begins to move
and all push pins still move in and out freely. Be sure the M8 HEX JAM
NUTS are tight against each other.
14. Attach the OUTPUT CAM COVER PLATE (34) to the OUTPUT CAM
ASSEMBLY (B) using three M10 X 45mm BOLTS (20) and three 3/8" SAE
WASHERS (4).
15. Place the unit in the inteded place for use and check stability. If the unit
is not stable, the FEET (D) can be adjusted by inserting or removing sup-
plied SHIMS (36).
To add or remove SHIMS, loosen the LEVELING FOOT BOLT (E) and
NUT (5) until the desired SHIM(S) can be inserted or removed. Lightly
tighten the BOLT and NUT. Do not over-tighten the BOLT and NUT.
Squat
Assembly Instructions

16. Attach the PLATFORM (35) to the PLATFORM FRAME (1) using four M10
X 25mm BOLTS (9) and four 3/8" SAE WASHERS (4) as shown. Tighten
the BOLT securely.
17. Install HOLE PLUGS in all open bolt holes.

©2006 Life Fitness, a division of Brunswick Corporation. All rights reserved.
Life Fitness is a registered trademark of Brunswick Corporation.
TCSL 6.09.06 8061101 RevA-2
Squat
Assembly Instructions