Life Fitness Chest Press User manual

Chest Press
Assembly Instructions

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Qty
1
1
1
4
42
13
1
6
1
2
1
1
2
2
1
5
1
1
1
6
1
Tools Required:
O17mm Wrench
OMetric Allen Wrench Set
ORatchet with 17mm Socket
ORubber Mallet
ORatchet Extension
OPhillips Screwdriver
Description
Front Brace
Rear Brace
Tower
M10 x 130mm Bolt
3/8” Flat Washer
M10 Nylock Nut
Seat Frame
M10 x 90mm Bolt
Top Brace
M10 x 70mm Bolt
Pivot Shaft
Long Spacer
Bearing
Small Spacer
Workarm
M10 x 25mm Bolt
Output Cam
Output Plate
Output Ring
M10 x 45mm Bolt
Rear Shroud
Part Number
80113XX
80114XX
79854XX
3251720
3102514
3242002
80111XX
3251715
80115XX
3251711
7316508
7330007
3235601
7330001
80112XX
3251702
7998501
7998495
7998895
3251706
8024803
Chest Press
Assembly Instructions
Item
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Qty
1
4
1
1
2
1
1
2
1
1
1
1
1
1
1
2
2
3
4
1
Description
Front Shroud
M10 x 20mm Bolt
Plate
Cam Guard
M5 x 10mm Phillips Screw
Seat Pad
Back Pad
M10 x 35mm Bolt
M10 Hex Jam Nut
Cable
Rod End Bearing
M10 x 40mm Bolt
Spacer
Cable Retaining Plate
Output Cam Cover Plate
M8 Hex Jam Nut
Foot Leveler Shim
7/16” Hole Plug
1” Hole Plug
Multi-Language Label
Part Number
8024703
3251701
7322301
8013201
3239101
72972XX
74741XX
3251704
3236901
7979701
3237901
3251705
7489402
8001801
7998995
3247502
7893101
3237401
3237403
8047101

Chest Press
Assembly Instructions
1. LOOSELY assemble the FRONT BRACE (1) and REAR BRACE (2) to the
TOWER (3) using four M10 X 130mm BOLTS (4), eight 3/8" SAE WASH-
ERS (5) and four M10 NYLOCK NUTS (6) as shown.
2. LOOSELY assemble the SEAT FRAME (7) to the FRONT BRACE (1) and
REAR BRACE (2) using four M10 X 90mm BOLTS (8), eight 3/8" SAE
WASHERS (5) and four M10 NYLOCK NUTS (6) as shown.
3. LOOSELY assemble the TOP BRACE (9) to the SEAT FRAME (7) and
TOWER (3) using two M10 X 90mm BOLTS (8), four 3/8" SAE WASHERS
(5) and two M10 NYLOCK NUTS (6) at the SEAT FRAME and two M10 X
70mm BOLTS (10), four 3/8" SAE WASHERS (5) and two M10 NYLOCK
NUTS (6) at the TOWER as shown.
4. Tighten all BOLTS and NUTS securely.

5. Insert the PIVOT SHAFT (11), LONG SPACER (12), two BEARINGS (13)
and two SMALL SPACER (14) into the WORKARM (15) as shown.
Carefully insert the WORKARM into the FRONT BRACE (1) and secure it
with two M10 X 25mm BOLTS (16) and two 3/8" SAE WASHERS (5).
Tighten the BOLTS securely.

6. Assemble the OUTPUT CAM (17), OUTPUT PLATE (18), and OUTPUT
RING (19) using three M10 X 45mm BOLTS (20) and three 3/8" SAE
WASHERS (5) as shown. Tighten the BOLTS securely.
7. Assemble the REAR SHROUD (21) and FRONT SHROUD (22) to the
TOWER (3) using four M10 X 20mm BOLTS (23), four 3/8" SAE WASH-
ERS (5) as shown. Be sure all tabs along the sides and top of the
SHROUDS are fully engaged in the slots located inside the TOWER.
Tighten the BOLTS securely. Do not overtighten the BOLTS.
8. Secure the OUTPUT CAM ASSEMBLY (A) to the TOWER HUB (B) using
one M10 X 25mm BOLTS (16), one 3/8" SAE WASHERS (5) and one
PLATE (24) as shown. Tighten the BOLT securely.
IMPORTANT: Be sure the OUTPUT CAM ASSEMBLY is oriented as
shown before securing it to the TOWER HUB.
9. Attach the CAM GUARD (25) to the FRONT SHROUD (22) using two M5
X 10mm PHILLIPS SCREWS (26). Tighten the SCREWS securely. Do not
overtighten the SCREWS.
Chest Press
Assembly Instructions

10. Attach the SEAT PAD (27) to the SEAT FRAME (7) using two M10 X
25mm BOLTS (16) and two 3/8" SAE WASHERS (5). Tighten the BOLTS
securely.
11. Attach the BACK PAD (28) to the SEAT FRAME (7) using two M10 X
35mm BOLTS (29) and two 3/8" SAE WASHERS (5). Tighten the BOLTS
securely.

©2006 Life Fitness, a division of Brunswick Corporation. All rights reserved.
Life Fitness is a registered trademark of Brunswick Corporation.
TCCP 6.05.06 8060401 RevA-2
Chest Press
Assembly Instructions
NOTE: Some components have been removed from the illustration for
clarity.
12. Assemble one M10 HEX JAM NUT (30) onto one end of the CABLE (31)
approximately 1/2”. Assemble the ROD END BEARING (32) to the same
end of the CABLE until it meets the M10 HEX JAM NUT. Tighten the M10
HEX JAM NUT securely.
13. Loosely assemble the ROD END BEARING (32) of the CABLE (31) to the
WORK ARM (15) using one M10 X 40mm BOLT (33), SPACER (34), 3/8"
SAE WASHER (5) and M10 NYLOCK NUT (6)
14. Route the CABLE (31) around the pulley on the TOP BRACE (9), over the
CAM GUARD (25) and around the OUTPUT CAM ASSEMBLY (A). Insert
the remaining end of the CABLE through the inner hole of the OUTPUT
CAM ASSEMBLY.
Insert the CABLE RETAINING PLATE (35) over the end of the CABLE.
Install two M8 HEX JAM NUTS (37) to the end of the CABLE.
Tighten the M8 HEX JAM NUTS until the WORKARM begins to move
and all push pins still move in and out freely. Be sure the HEX JAM
NUTS are tight against each other.
15. Attach the OUTPUT CAM COVER PLATE (36) to the OUTPUT CAM
ASSEMBLY (A) using three M10 X 45mm BOLTS (20) and three 3/8" SAE
WASHERS (5).
16. Place the unit in the intended place for use and check stability. If the unit
is not stable, the FEET (C) can be adjusted by inserting or removing sup-
plied SHIMS (38).
To add or remove SHIMS, loosen the LEVELING FOOT BOLT (D) and
NUT (6) until the desired shim(s) can be inserted or removed. Lightly
tighten the BOLT and NUT. Do not over-tighten the BOLT and NUT.
17. Install HOLE PLUGS in all open bolt holes.