Life titness INSIGNIA SERIES User manual

INSIGNIA SERIES
LEG EXTENSION
SS-LE
PARTS MANUAL
8/7/2017

Insignia Series Leg Extension
Contents
2
Options and Key ................................................................... 3
Powder Coat Painted Frame Weldments .................................... 4
Component Assembly ............................................................. 5
Work Arm Components ........................................................... 6
Seat Assembly ....................................................................... 7
Labels .................................................................................. 8
Table .................................................................................... 9
Tower Plastics ....................................................................... 10
Shroud Wraps ....................................................................... 11
Weight Stack Assemblies ........................................................ 12
T Trim Head Plate and Drop Down Increment Weights ................ 13
C and X Trim Stack Components .............................................. 14
C and X Trim Head Plate Assemblies ......................................... 15
C and X Trim Incremental Weights ............................................ 16
Grip Assemblies ..................................................................... 17
Sensor Assemblies ................................................................. 18

Insignia Series Leg Extension
Options and Key
2
1
2
1
2
1
KEY
LANGUAGE
Items with Black call-outs require the last two digits (XX) to be replaced with language codes listed
above. IE: 12345XX should be 1234501 for English.
UPHOLSTERY
Items with Gray call-outs require the upholstery color within the order notes. IE: Putty.
FRAME COLOR
Items with Blue call-outs require the powder coat frame color to be within the order notes.
3
3
3
3
FRAME COLOR OPTION UPHOLSTERY OPTION LANGUAGE OPTION TRIM OPTION
SELECT POWDERCOAT COLOR SINGLE STITCH SELECT LANGUAGE S
BLACK 01 ENGLISH PLASTIC TOWER CAP
BLUE 02 GERMAN STANDARD GRIP
CANDY APPLE RED 03 FRENCH NO REP COUNTER
CHARCOAL 04 SPANISH
DIAMOND WHITE 05 ITALIAN
ELECTRIC BLUE 06 DUTCH
ICE BLUE METALLIC DOUBLE STITCH 07 JAPANESE
MIDNIGHT METALLIC 08 PORTUGESE
MOCHA SAND 10 RUSSIAN
NICKEL 11 TURKISH
PLATINUM 12 CHINESE
RED 13 ARABIC
TITANIUM UPHOLSTERY COLOR OPTION
WHITE AMERICAN BEAUTY RED
WEIGHT STACK OPTION
YELLOW AZURE T - BASE STACK
CUSTOM BLACK C - LIGHT STACK
BLACK CARBON FIBER X - HEAVY STACK
BURGUNDY
CANDLY APPLE RED POUNDS
CHESTNUT KILOGRAMS
CONCORD
CRANBERRY SHROUD WRAP OPTION L
CROCUS BAMBOO PAINTED CAST TOWER CAP
DARK WALNUT BLACK CARBON FIBER ERGO GRIP
DOVE GRAY BRONZE REP COUNTER
EMERALD FULL SHROUD
GRAPHITE PREMIUM STAINLESS STEEL
GROTTO ROSEWOOD
GUN METAL SKY
HUNTER GREEN STAINLESS STEEL
IMPERIAL BLUE STEM
JADE CUSTOM
NAVY
NORTHWOODS GREEN
PAPRIKA
PLUM
PUTTY
REGIMENTAL BLUE
ROYAL BLUE
SLATE
SPACE BLUE
SUEDE
TERRA COTTA
TURQUOISE
WHEAT
CUSTOM

Insignia Series Leg Extension
Powder Coat Painted Frame Weldments
ITEMS ON THIS PAGE ARE POWDER COAT PAINTED. REFER TO PAGE
3 FOR ORDERING INSTRUCTIONS.
4
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 7321999 WLDMT, FZLE/SLC, ROLLER PAD SPPRT S L
2 1 7322499 WLDMT, FZLE, TIBIA ADJ HANDLE S L
3 1 7323199 WLDMT, FZLE, CAM SPPRT S L
4 1 7324599 WLDMT, FZLE, TIBIA ADJ LINK S L
5 1 POSSIBLE RMA WLDMT, SS-LE, FRAME S L
6 1 9343599 WLDMT, SS-LE, HANDLE LEFT S L
7 1 9343699 WLDMT, SS-LE, HANDLE RIGHT S L
8 1 9458599 WLDMT, SS, BACK PAD SPPRT S L
9 1 9412699 CAP, SS, CAST - L
10 1 1001358-0099 PLATE, SS-SLC/LE BACK ADJ S L
11 4 9439199 LINK, SS, SEAT BACK S L
12 1 7329199 PLATE, CAM COVER S L
13 1 7517199 BRKT, FZLE, CAM GUARD S L
14 1 1001844-0099 WLDMT, SS-LE/LC, PIVOT ARM S L
TRIM
3
5
9
1
7
2
6
4
8
11
11
14
13
12
10

Insignia Series Leg Extension
Component Assembly
See page 9 for table
5
63
6
7
9
10 12
19
23
22
26
21
36
37
39
50
72
66
61
66
61
87
8
40

Insignia Series Leg Extension
Work Arm Components
See page 9 for table
6
91
10
82
67
36
15
45
52
59
83
79 51
58
5
6
23
11
3
2
5
14
18
16
30
34
33
31
44
46
48
51
58
57
59
54
55
79
83
15 6
10
6
92
623
6
10
10
64
90
2
2
2
2
2
2
11

Insignia Series Leg Extension
Seat Assembly
See page 9 for table
7
35
13
91 10
4
47
56
78
89
2
78
91 10
2
17
86
7
7
10
10
10
10
10
10
10
86
78
2
43
42
38
20
81
12
6
16
6
18
64
65
12
41
53
71

Insignia Series Leg Extension
Labels
See page 9 for table
8
47
55
49 88
60
62
48
56
60

Insignia Series Leg Extension
Table
9
ITEM NO. QTY. PART NO. DESCRIPTION
1 2 3104901 .75" ID 1.00" OD BRONZE BUSHING S L
2 14 3104903 1.00" ID 1.25" OD BRONZ BUSHING S L
3 2 3232409 RING, RETAINING, EXTERNAL S L
4 1 3235701 SPRING, GAS 150N S L
5 2 3235806 GRIP, 1.25 OD X .125 WALL OPEN END S L
6 20 3236202 SCREW, M10 X1.5 25MM S L
7 9 3236204 SCREW, M10 X1.5 35MM S L
8 1 9465599 LABEL, SS-LE PLACARD, LH S L
9 1 3236207 SCREW, M10 X1.5 50MM S L
10 51 3236601 WASHER, 3/8 SAE SS S L
11 2 3236701 WASHER, FENDER 3/8" ID X 1.5" OD SS S L
12 9 3236801 NUT, M10 HEX NYLOCK SS S L
13 2 3237403 PLUG, 1" HOLE S L
14 2 3238601 M10X1.5 BLIND THREADED INSERT (HEX) S L
15 2 3243201 BEARING, 6007 BALL S L
16 6 3251202 SCREW, M10 X1.5 X 25MM UNS HEX CS ST ZN S L
17 2 3251204 SCREW, M10 X1.5 X 35MM UNS HEX CS ST ZN S L
18 6 3254703 NUT, M10 X 1.5 HEX ZINC S L
19 4 3275401 M10X1.5 BLIND THREADED INSERT (HEX) -HVY S L
20 6 3275503 SCREW, M10 X 1.5 X 30 SHCS, LOW HEAD -NO PATCH S L
21 2 3275507 SCREW, M10 X 1.5 X 50 SHCS, LOW HEAD -NO PATCH S L
22 1 6757701 CLIP, CABLE 2-7/8 X 1 X 1 S L
23 3 7308702 CAP, BEARING HOUSING S L
24 1 7320701 WLDMT, FZLE, PIVOT ARM S L
26 1 7322301 PLATE, 1.97 OD X .44 ID 10GA S L
30 1 7324801 SHAFT, TAPPED 0.75 DIA X 3.330 S L
31 1 7324901 SHAFT, TAPPED 1 DIA X 3.330 S L
32 1 7329101 PLATE, FZ, CAM COVER S L
33 1 7329601 PLATE, TIBIA LINK S L
34 1 7331702 SHAFT, PIVOT X 1.040 S L
35 5 7333902 CAP, LARGE FLOV- END S L
36 6 7335401 NUT, M10 X 1.5 SOCKET HEAD S L
37 1 7347301 NUT, SPIDER M10 X 1.5 S L
38 1 7351501 SPRING, PULL PIN LARGE S L
39 1 7357901 SHAFT COLLAR, 1-1/2" ID ALUM S L
1000001-0001 ASSY, ROLLER PAD LONG BLK, SNGL ST ITCH
1000001-0099 ASSY, ROLLER PAD LONG CUS, SNGL STITCH
1000001-0001 ASSY, ROLLER PAD LONG BLK, SNGL ST ITCH
1000001-0099 ASSY, ROLLER PAD LONG CUS, SNGL STITCH
7401501 PAD, SEAT LE/SLC BLK, SNGL STITCH
1000004-0099 PAD, SEAT LE/SLC CUS, SNGL STITCH
1000004-0101 PAD, SEAT LE/SLC BLK, DBL STITCH
1000004-0199 PAD, SEAT LE/SLC CUS, DBL ST ITCH
42 2 7414301 STUD, M10 BALL END M10 X 1.5 S L
43 1 7425101 PIN, PULL X 12.25 S L
44 1 7511504 SPACER, FZ/PS INTERNAL 4.845 S L
45 1 7511601 KEY, .375 SQUARE X 1.25 S L
46 1 7517101 BRKT, FZLE, CAM GUARD S L
47 1 1001882-0001 LABEL, 1-7 CURVED -CHR S L
40 1
41 1
TRIM
S
S
L
L
48 1 7524202 LABEL, S- XL CURVED -CHR S L
49 1 - LABEL, SERIAL NUMBER, BLANK S L
50 1 7630101 RETAINER, CM/MJ, PULLEY S L
51 2 7662801 RING, GRIP 1.25 OD S L
52 1 7690103 BUMPER, SLEEVE - 1 INCH DIA S L
7767801 PAD, SEAT LEADING EDGE BLK, SNGL STITCH
1000013-0099 PAD, SEAT LEADING EDGE CUS, SNGL STITCH
1000013-0101 PAD, SEAT LEADING EDGE BLK, DBL STITCH
1000013-0199 PAD, SEAT LEADING EDGE CUS, DBL STITCH
54 1 7774601 WLDMT, FZLE ADJ START S L
55 1 7777802 LABEL, 12-3 STRAIGHT -CHR S L
56 1 1001881-0001 LABEL, 1-7 CURVED INSIDE -CHR S L
57 1 7801902 COUNTER WEIGHT, SMALL - COATED S L
58 2 8024501 SPRING, 1/2 OD X 1-1/2 S L
59 2 8032401 PIN, PUSH S L
60 2 8039501 LABEL, WARNING,TRIANGLE S L
61 2 8094102 COVER, PULLEY-BOLTED PARTIAL -CHGR S L
62 1 8220099 LABEL, AST M WARNING SELECT S L
63 1 9436701 CAP, TOWER, TOP, PLASTIC S -
64 3 9319301 FOOT, 2.50 X 4.49 FLOV S L
65 2 9319401 COVER, FOOT - STRAIGHT S L
66 3 9319901 PULLEY, 3/16 IN CABLE (T 2), 4.5 IN OD S L
67 1 9342301 CAM, SS- LE S L
1000018-0001 PAD, LARGE BACK BLK, SNGL STITCH
1000018-0099 PAD, LARGE BACK CUS, SNGL STITCH
1000018-0101 PAD, LARGE BACK BLK, DBL STITCH
1000018-0199 PAD, LARGE BACK CUS, DBL STITCH
72 1 9411201 TRAY, TOWER TOP CAP S L
73 1 9412601 CAP, TOWER -TOP S L
77 1 9434503 ASSY , SS, COUNTER -ST D S L
78 4 9439100 LINK, SS, SEAT BACK S L
79 2 9452901 ASSY , SELECTOR CAP S L
80 1 9453801 PLATE, SS- SLC/LE BACK ADJ S L
81 1 9454703 KNOB, ADJ S L
82 1 9454901 PLATE, CABLE END, T2 S L
83 2 9455303 ROD, PUSH PIN S L
86 4 9472902 SHAFT, TAPPED 1 DIA X 5.330 S L
87 1 9477101 LABEL, SS- LE PLACARD, RH S L
88 1 9488901 LABEL, INSIGNIA, FCC S L
89 2 9486801 WASHER, 10.5 ID X 19 OD S L
90 1 9461401 COVER, FOOT - 20 deg S L
91 6 3236205 M10 X 1.5 X 40 SHCS, LOW HEAD S L
92 4 3239503 WSH, 391-.682-036 IN-D ST ZN S L
53 1
L71 1
S L
S

3
2
9
10
1
4
5
6
12
6
6
8
8
8
7
8
6
11 13
6
Insignia Series Leg Extension
Tower Plastics
10
ITEM NO. QTY. PART NO. DESCRIPTION
1 1 9410801 COVER, TOWER BOTTOM -FRONT
2 1 9411001 COVER, TOWER BOTTOM -REAR
3 2 9412701 ASSY, TRAP TUBE, CAP, BOTTOM
4 2 9415701 COVER, UPPER CROSS MEMBER
5 2 9415801 GASKET, TRAP TUBE
6 13 3275801 SCREW, 8 X 3/4 DIN PHL PAN AB ST ZB
7 4 0017-00101-1587 RVT 201X0413X.354 T NY NO
8 11 0017-00042-1147 GROMMET: SCREW; 8 OR 10
9 1 9410601 SHROUD, TOWER FRONT, LT - SHORT
10 1 9410701 SHROUD, TOWER FRONT, RT - SHORT
11 1 9411101 SHROUD, TOWER REAR - SHORT
12 2 9414601 SHROUD EXTRUSION - SHORT
13 1 9489101 LABEL, LIFE FITNESS