Precor Experience Series User manual

Service Manual
Experience™Series 600 line
Elliptical Fitness CrossTrainer
EFX600-18 Base
Moving Arms

Contents
Introduction 1
Additional Documentation 2
Service Safety Guidelines 3
Safety guideline you need to know and follow: 3
Service Safety Guidelines 5
Safety guideline you need to know and follow: 5
General Information 7
Features 7
Model and Serial Numbers 8
Model Numbers 8
Serial Numbers 9
About 9
Serial Number Label Location 10
Orientation 10
Tools and Supplies 11
Specifications 12
Fastener Torque Specification 12
BeltTension Specification 13
Bolt Grade Identification 13
Parts 13
Lubricants 14
Cleaning Procedure 14
Approved Cleaning Products: 14
Cleaning Procedure 14
Power Requirements 15
Equipment Power 15
Touchscreen (P62, P80, and P82) Consoles 15
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Page ii

Cable TV and Ethernet Input Signal Requirements 15
Operation Verification 16
Operation Verification Tests 16
Standard Service Menus 19
About 19
Service Menu Access Codes 19
LED Consoles: P10, P30, P30i and P31 19
Touchscreen Consoles: P62, P80, and P82 20
How to Access the Service Menus 21
P10, P30, P30i and P31 LED consoles 21
P80 touchscreen console 22
P62 and P82 touchscreen consoles 22
Diagnostics menu access 23
Touchscreen Calibration shortcut 23
Debug Information Report shortcut 24
Navigating the Service Menus 25
P10, P30, P30i and P31 LED consoles 25
P10, P30 and P31 consoles 25
P30i consoles 25
P80 and P82 touchscreen consoles 26
P62 touchscreen consoles 26
LED Console Standard Service Menus 27
Hardware Validation Diagnostics Tests Menu (51765761) 27
Club Settings Menu (5651565) 28
Information Display (65) 30
Touchscreen Console Standard Service Menus 33
Service Settings Menu ((51765761) 33
About menu 34
36
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Page iii

Equipment Usage menu 36
Maintenance menu(1) 36
System Settings menu 38
System Tests menu 43
Club Settings (5651565) 45
Information Display (65) 45
Adjustment/Calibration Procedures 46
Available Adjustment/Calibration Procedures 46
Single Stage Input Drive 46
Dual Stage Input Drive 46
Lift Motor Calibration 46
Single Stage Drive Belt Tension Adjustment 47
About 47
Exploded View 48
Procedure 48
Dual Stage Drive Belt Tension Adjustment Procedures 51
About 51
Procedures 51
First Stage Drive Belt Tension Adjustment 52
Second Stage Drive Belt Tension Adjustment 56
Lift Motor Calibration 60
About 60
Procedure 60
Replacement Procedures 65
Available Replacement Procedures 65
Battery Replacement 66
About 66
Determining the battery condition 66
Battery Fuse 66
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Page iv

Covers and Panels Replacement 69
About 69
Cover Replacement Procedures 72
Lift Front Cover Replacement 72
Lift Interface Plate Cover Replacement 76
Accessory Tray Cover Replacement 77
Lift Rear Cover Replacement 77
Forward Frame Filler Cover Replacement 79
Lift Side Cover Replacement 80
Drive Access Panel Replacement 83
Drive Disk Covers Replacement 84
Drive Housing Covers Replacement 88
Ramp Pivot Cover Replacement 95
Specifications 96
Procedure 96
Drive Belt Replacement 102
About 102
Drive Belt Replacement (single stage drive) 103
First Stage Drive Belt Replacement 106
Specifications 110
Generator/Brake Assembly Replacement 115
About 115
Generator/Brake assembly Replacement 116
Dual Stage Generator/Brake Assy Replacement 126
Removal Instructions 135
Installation Instructions 139
Input Drive Assembly Replacement 148
About 148
Input Drive Assembly Replacement (Single Stage Input Drive) 149
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Page v

Input Drive Assembly Replacement (Dual Stage Input Drive) 155
Lift Motor Replacement 161
About 161
Videos 161
Specifications 161
Lift motor power 161
Procedure 162
LPCA (Lower PCA) Board Replacement 170
About 170
LPCA System Block Diagram 171
LPCA Interface Connections 172
LPCAFuse Locations 173
Procedure 174
Fixed Arms Replacement 178
About 178
Procedure 178
Moving Arms Replacement 181
About 181
Procedure 181
Ramp Assembly Replacement 187
About 187
Specifications 187
Procedure 187
Stairarm Replacement 197
About 197
Procedure 197
Troubleshooting 205
About 205
Introduction To Troubleshooting 205
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any questions.
Page vi

Basic Steps 205
Validate the customer reported issue: 205
Verify that the console is operating correctly 206
Review the Error Log or CPA Event Log for any active error codes 206
Verify (reproduce) the issue. 207
Perform hardware validation diagnostic tests 207
Verify Club Settings 207
Verify that there are no new error codes 207
Verify service bulletins 208
Standard Error Codes 209
About 209
Viewing Error Codes (Error Log & CPA Event Log) 210
Error Code and Troubleshooting Guide 210
Troubleshooting with Error Codes 210
Error Log & CPA Event Log 211
About 211
LED Console (P10, P30, P30i and P31) Error Log 212
Touchscreen Console (P62, P80, and P82) CPA Event Log 213
System Troubleshooting Procedures 216
Available Troubleshooting Procedures 216
Blown Battery Fuse Troubleshooting 217
Preventive Maintenance 219
About 219
Maintenance Schedule 219
Precor Preventative Maintenance Plan 219
Electrical Systems 220
Electrical System Overview 220
Power-up sequence 220
Banner default state 220
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any questions.
Page vii

System Component Overview 221
Console 222
Base 222
Generator/Brake system 223
Active Status Light (ASL) 223
Battery 223
Battery location 223
Determining the battery condition 223
Battery Fuse 224
System Wire Diagram 224
COMM Data Cable Wire Diagram 225
Parts 227
About 227
Exploded View Diagrams and Parts List 228
Optional PDF version 228
Exploded View Diagram 229
Parts List 235
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices ii
Service Safety Guidelines iii
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any questions.
Page viii

Introduction
Only Precor certified technicians are authorized to service Precor equipment. If you are not a
Precor certified servicer, you must not attempt to service any Precor product. Call your dealer
for service information
WARNING: This service documentation is for use by Precor certified servicer providers
only. Personal injury can result from electrical shock and/or mechanical moving parts.
This service manual applies to the Experience™ Series 600 Line EFX1®models with the
EFX600-18 Base.
Model EFX600-18 Configuration
EFX633 Fixed Arms, Moving CrossRamp, and P30 LED console
EFX635 Moving Arms, Moving CrossRamp, and P30 LED console
EFX663 Fixed Arms, Moving CrossRamp, and P62 touchscreen console
EFX665 Moving Arms, Moving CrossRamp, and P62 touchscreen con-
sole
EFX685 Moving Arms, Moving CrossRamp, and P82 touchscreen con-
sole
1Elliptical Fitness Crosstrainer
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any questions.
Page 1
1 Introduction

This document provides information to service the equipment base independent of the
installed console. For console service documentation, refer to the particular console service
manual.
This document contains information required to perform Troubleshooting and replacement pro-
cedures required to repair and maintain this equipment including: general product information,
software diagnostic procedures, preventative maintenance procedures, inspection and adjust-
ment procedures, Troubleshooting procedures, replacement procedures and system block
and wiring diagrams.
Additional Documentation
There is also an online web version if you have internet access at: Online Service Manuall
See Also
"General Information" on page7
"General Information" on page7
Standard Service Software
"Adjustment/Calibration Procedures" on page46
"Replacement Procedures" on page65
Troubleshooting
"Electrical Systems" on page220
"Parts" on page227
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any questions.
Page 2
1 Introduction