Lift-rite Sprint Quick start guide

Owner and Operating

Instructions Manual

Sprint Personnel Lifter

Sprint

This Owner and Operating Instructions Manual, must remain on the Sprint Personnel Lifter in

the container provided.

If you need a replacement for this manual, contact your authorized Lift-Rite Sales and Service

Center whose name appears on the back cover.

This publication, 1346965/001A, applies to the Lift-Rite Sprint Personnel Lifter, and to all subsequent

releases of this product until otherwise indicated in new editions. Changes occur periodically to the

information in this publication. This part number will supersede all prior versions of this manual.

To order additional copies of this manual, part number 1346965/001A, contact your local authorized

Lift-Rite Sales and Service Center.

If you need assistance with your personnel lifter, contact your local authorized Lift-Rite Sales and Service

Center.

For more information, please visit www.liftrite.com.

TABLE OF CONTENTS

INTRODUCTION 1

HAZARD AND TERMINOLOGY SYMBOLS 1

RESPONSIBILITY OF OWNER/USER 2

SAFETY 2

GENERAL INFORMATION 2

FAMILIARIZATION 2

SAFETY STANDARDS COMPLIANCE 3

OPERATOR COMPREHENSION 3

PERSONNEL LIFTER INSPECTION 4

INSPECTION OF THE WORKPLACE 4

OPERATION SAFETY 5

SAFETY REQUIREMENTS 6

RISK OF FALLING HAZARD 7

ELECTROCUTION HAZARD 8

STABILITY HAZARD 9

CRUSHING AND IMPACT HAZARDS 10

PERSONNEL TRAINING 11

Operator Training 11

Operator Training Program 11

PREPARATION INSPECTION AND MAINTENANCE 12

DAILY INSPECTION 15

Daily Inspection Checklist Procedures 15

FRONT COVER REMOVAL/INSTALLATION 18

OPERATION OF THE PERSONNEL LIFTER 19

DESCRIPTION OF THE PERSONNEL LIFTER 19

FUNCTION OF THE PERSONNEL LIFTER 20

Operation Criteria 20

Battery Charging Procedure 21

Battery Gauge 23

PLATFORM COMMAND CONSOLE OPERATIONS 24

Platform Emergency Power Off Button 24

Deadman Pedals 25

Operator Compartment Lift and Lower Buttons 25

Throttle Control Handle 27

Steering Control Handle 28

Horn 28

Load Tray Lift and Lower Buttons 29

Travel Restraint Anchorage 30

Tilt Sensor 30

SERVICE COMMAND CONSOLE OPERATIONS 31

Service Emergency Power Off Button 31

Service Controls 32

Selector Switch 32

Operator Compartment Lift and Lower Buttons 33

EMERGENCY LOWERING LEVER 34

EMERGENCY LOWER PROCEDURE 34

OPERATING POSITION 35

PICKING PROCEDURE 36

TRAVEL PROCEDURES 37

PEDESTRIANS 38

TRANSPORT, LIFTING AND TIE-DOWN PROCEDURES 39

General Information 39

Transport with a Forklift Truck 40

Transport Vehicle Tie Down Strapping 41

PARKING THE PERSONNEL LIFTER 41

STORAGE 41

OPTIONS 42

LED Work Lights 42

Gate Interlock 43

Side Guide Rollers 44

Load Tray Attachment 44

CAPACITY TAG 45

DECALS 46

LOCATION OF DECALS 47

PERSONNEL LIFTER DIMENSIONS 48

TECHNICAL DATA 49

iii

Location of the Serial Number 50

MAINTENANCE TO BE PERFORMED BY THE OPERATOR 51

Hydraulic Oil 51

Blocking Procedure for Personnel Lifter Maintenance 52

BATTERY INSPECTION AND MAINTENANCE PROCEDURE 53

BATTERY SAFETY 53

Battery Terminals Inspection/Maintenance 54

Battery Water Inspection (if Applicable) 54

Dead Battery Mitigation 54

PERSONNEL LIFTER CLEANING 54

SAMPLE DAILY INSPECTION CHECKLIST 55

POWER DISTRIBUTION DIAGRAM 59

TROUBLESHOOTING 61

Serial Number: ________________________________

INTRODUCTION

This manual is an important document.

The purpose of this manual is to illustrate the essential precautions and operational procedures for the

safe and correct operation of the personnel lifter based upon the utilization anticipated.

These manuals reinforce your training to help prevent personal injury and property damage.

You must read this entire manual before operating the personnel lifter.

a. If necessary, a replacement copy of this manual can be obtained from your Lift-Rite Sales and

Service Center. Replacement copies of the Service Manual and Manual of Responsibilities can

also be obtained from your Lift-Rite Sales and Service Center.

This manual and the Manual of Responsibilities shall be present on the machine in the weather-resistant

container at all times.

The machine may not be rented, leased, or offered for use to any individual without permission from the

owner. Renting, leasing, or offering for use requires that the user/receiver be familiarized and trained on

the equipment.

HAZARD AND TERMINOLOGY SYMBOLS

Hazard symbols are necessary to call attention to potential dangers that could cause injuries. To avoid

possible serious injuries or fatal accidents, comply with all of the safety instructions that follow these

symbols:

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could

result in death or serious injury.

CAUTION: Caution indicates a potentially hazardous situation, which, if not avoided,

could result in minor or moderate injury or in damage to the personnel lifter or nearby

objects. It can also be used to alert against unsafe practices.

Indicates information or a policy that relates directly or indirectly to the protection

of property.

For:

• Training Materials

• Replacement Manuals

• Questions Regarding Product Safety

• Standard and Regulations Compliance Information

• Questions Regarding Special Product Applications

• Question Regarding Product Modifications

Contact:

Lift-Rite

22 South Canal Street

Greene, NY 13778

Tel: 1-800-558-6012

RESPONSIBILITY OF OWNER/USER

Detailed responsibilities of owners, users, supervisors, operators, occupants, lessors, lessees, and

brokers are set forth in the Manual of Responsibilities. Become familiar with and adhere to these

responsibilities. The Manual of Responsibilities is an integral part of the truck and must remain in the

weather resistant storage container.

SAFETY

GENERAL INFORMATION

This section illustrates the precautions necessary for the correct and safe use and maintenance of the

personnel lifter. To make sure the personnel lifter is correctly used, it is important to establish a daily

inspection procedure based on the directions in this manual.

The safe operation of personnel lifters requires, among other things, scheduled maintenance. Therefore,

appropriate maintenance facilities should be provided.

Prior to using the personnel lifter, understand the task to be performed and determine whether the

personnel lifter is appropriate for that task. Before operating the personnel lifter, read and understand

this manual, the Manual of Responsibilities, all decals on the personnel lifter, and complete training in the

operational procedures under the supervision of a qualified instructor.

Before operating the personnel lifter for the first time, make sure that you are properly trained and

familiar with the following items. If you are not familiar with these items, ask for assistance from the

owner of the personnel lifter prior to operating the personnel lifter. Upon request, the following items are

addressed with a receiving entity.

FAMILIARIZATION

• Become familiar with the location of the weather-resistant container for manual storage.

• Confirm that the Owner and Operating Instructions Manual, Manual of Responsibilities, and Operator’s

Daily Checklist are present on the personnel lifter in the weather-resistant container. These documents

must be read through before operating the personnel lifter.

• Review the control functions (see “OPERATION OF THE PERSONNEL LIFTER”), and decals (see

“DECALS”) and warnings.

• Review the safety devices (including but not limited to: tilt sensor, emergency power off buttons,

deadman pedals, hand presence sensors, emergency lowering, and horn, see “PLATFORM COMMAND

CONSOLE OPERATIONS.”)

• Review features, limitations and devices (see “OPERATION SAFETY,” “SAFETY REQUIREMENTS,”

“RISK OF FALLING HAZARD,” “ELECTROCUTION HAZARD,” “STABILITY HAZARD,” “CRUSHING AND

IMPACT HAZARDS,” and “CAPACITY TAG.”)

• Review operating characteristics of the personnel lifter (see “PICKING PROCEDURE” and “TRAVEL

PROCEDURES.”)

For further information regarding training, inspection, maintenance, application and operation, contact

Lift-Rite or an authorized Lift-Rite representative.

SAFETY STANDARDS COMPLIANCE

The personnel lifter complies with the following standards and regulations in effect on the date the

personnel lifter was built.

• CAN/CSA B354.6

This manual and the Manual of Responsibilities contain requirements for sales and service centers,

owners, users, supervisors, operators, lessors, lessees, and brokers for mobile elevating work platforms,

including this personnel lifter. Each entity has a responsibility to read, understand, and implement the

requirements of safe use and training.

This personnel lifter has been overload tested, and functional tested in accordance with section 5.3 of

CSA B354.6 prior to being placed on the market.

OPERATOR COMPREHENSION

Applicable standards require you to be trained and authorized to operate the personnel lifter.

This manual is not a substitute for training.

• Do not operate the personnel lifter unless you are trained, authorized, and qualified to do so.

• Read and obey all warnings and instructions contained in this manual, Manual of Responsibilities, and

on the personnel lifter prior to operating the personnel lifter.

• Use of the personnel lifter is allowed only by trained, authorized and qualified personnel, who have

carefully read and fully understand the indications of CAUTION, WARNING, and NOTICE as well as the

operating instructions of the personnel lifter found in the manual. If you do not understand the caution,

warning, and notice information, or the operating instructions found in this manual, ask for assistance

from a qualified person.

• All operators must read and obey the commands, controls, and emergency functions of the personnel

lifter specified in the manual.

• Carefully read and obey all company rules, and local and governmental regulations in force relative to

the operation of the personnel lifter.

• If you do not understand information regarding the rated capacity, intended use, maintenance,

inspection, or operation of this personnel lifter, ask for assistance from the owner, sales and service

centers, manufacturer, or a qualified person prior to operating the personnel lifter.

• Understand the task to be performed and make sure the personnel lifter is appropriate for the task,

based on the capacities, capabilities, and limitations outlined in this manual.

PERSONNEL LIFTER INSPECTION

• Use the personnel lifter only after having completed the daily inspection checklist. For further

information, consult the Preparation and Inspection section in this manual.

• Make sure that all of the safety devices function correctly.

• Report any malfunction, damage, or unsafe condition immediately. Do not operate the personnel lifter

until corrected.

WARNING: Modifications or alterations of the personnel lifter may only be carried out

with written authorization from the manufacturer and permission from the owner.

Failure to use approved replacement parts may result in personnel lifter instability,

malfunction, damage, injury, or death.

Where it is not possible to obtain written permission from the manufacturer, modifications to the

personnel lifter shall be made following the guidelines and instructions provided by an engineer familiar

with mobile elevating work platforms. The modifications shall comply with all design and testing

requirements defined in CAN/CSA B354.6.

• Do not operate the personnel lifter if any decals are illegible or missing.

INSPECTION OF THE WORKPLACE

• Prior to operating the personnel lifter, and during operation, the operator shall immediately report any

potentially hazardous conditions that becomes evident and stop operating the personnel lifter. Do not

use the personnel lifter until the unit has been repaired or the hazardous condition has been fixed.

• Comply with instructions and warnings regarding potential hazards identified in the workplace.

• Personnel lifter is for indoor use only.

• Before operation, check for uneven floors, drop-offs, holes, bumps, debris, and other floor

obstructions, including those concealed by water, ice, mud, etc.

• Do not operate on a slope.

• Check for the presence of unauthorized personnel.

• Before operation, inspect your work area for hazards such as electrical lines and other overhead

obstructions. Make sure that adequate clearance is maintained from overhead obstructions and

energized electrical conductors. When the personnel lifter is to operate within the area of travel of a

bridge, crane, or similar equipment, steps shall be taken to prevent a collision with the personnel lifter.

• Do not operate or raise the operator compartment on trucks, semi trailer truck beds, railroad cars, boats

on the water, scaffolds or similar structures or vehicles.

• Do not travel on unlevel or soft surfaces that could cause the personnel lifter to slide or tip.

• Verify the surface can support the weight of the personnel lifter, operator, and load, taking into

consideration sub-surface voids such as cellars, basements, culverts and pipes. Do not operate on any

slope greater than 1.5 degrees while in the elevated position. Do not operate on any slope greater than

4 degrees while in the lowered position. Only operate the personnel lifter on a strong, level surface that

will support the weight of the personnel lifter, operator, and the load.

• The personnel lifter may be operated at temperatures between 0°F and 104°F (-18°C and 40°C). Lower

the operator compartment when moving between cold environments (such as freezer) and warm

environments.

• When moving equipment or vehicles are present, special precautions shall be taken to comply with

local ordinances or safety standards established by the workplace. Warnings such as, but not limited

to, flags, roped off areas, flashing lights, and barricades shall be used as appropriate. Avoid contact

with objects/equipment.

• Operation of the personnel lifter in a hazardous location shall be prohibited if not approved and marked

for operation in such locations (see ANSI/NFPA 505). It is the responsibility of the user to determine the

hazard classification of the intended location of operation.

OPERATION SAFETY

• All personnel should check with their employer regarding what personal safety equipment they should

wear.

• Check all operating systems and safety devices. Report any malfunction, damage, or unsafe condition

immediately. Do not operate the personnel lifter until corrected.

• Care shall be taken to prevent items such as rope, electrical cords, and hoses from becoming entangled

in the personnel lifter.

• Observe applicable traffic regulations. Yield the right of way to pedestrians. Stop at intersections

and/or whenever vision is obstructed.

• Stop and sound the horn when you approach intersections or crosswalks, when you exit an aisle, or

when you cannot see clearly.

• Start, stop, change direction, travel, and brake smoothly. Slow down for turns and on slippery surfaces

that could cause the personnel lifter to slide or tip.

• Avoid accumulations of debris on the floor of the operator compartment. Prevent mud, oil, grease, or

other similar slippery substances from coming into contact with footwear or the operator compartment

floor.

• Use extreme care when traveling with the operator compartment elevated. Excessive speed with

abrupt turns or on uneven surfaces may cause the personnel lifter to tip over. Watch out for

obstructions, especially overhead.

• When stopping, stay inside the operator compartment until the personnel lifter comes to a complete

halt.

• Use the personnel lifter exclusively for lifting a single person and any tools and/or materials that are

secured, evenly distributed, below the rated working load limit, and can be safely handled by the

operator.

• Only properly secured tools and materials which are evenly distributed and can be safely handled by

the operator may be moved on the load deck or load tray. Carrying materials larger than the load deck

and load tray or outside of the load deck and load tray is prohibited. Materials shall be transferred to

and from the personnel lifter no more than 25 lbs. (11.3 kg) at a time. The total weight of material on the

load deck and load tray must not exceed the rated capacity for each at any given moment. See

“PICKING PROCEDURE” and “CAPACITY TAG.”

• Make sure that tools are put away properly and are not left hanging by their power cords on the load

deck and load tray.

• Maintain adequate clearance from overhead obstructions and energized electrical conductors and

parts.

• Maintain adequate clearance from fixed objects to avoid contact.

• Always look in the direction of movement when operating the personnel lifter. Maintain an adequate

clearance distance from hazards. Keep a clear view.

• When leaving the personnel lifter unattended, fully lower the operator compartment, turn the key to the

“O” position, turn the selector switch to the “Off” position, and remove the key.

• Do not carry passengers. Only one (1) occupant is allowed on the personnel lifter.

• Do not allow anyone to stand or pass under the operator compartment or load tray. Mark the floor with

appropriate barriers, as needed.

• Do not place tools or material in the operator compartment.

• Keep all portions of the body inside the operator compartment when operating the personnel lifter.

• Keep clear of all obstructions.

• Do not alter the safety devices or alarms of the machine, such as the tilt sensor, in any way.

• If you are uncertain of the rated capacity, intended use, maintenance, condition, repair, inspection, or

safety of operation of the personnel lifter, do not use the personnel lifter and contact the owner, sales

and service center, or manufacturer to answer any questions.

• Stunt driving and horseplay are prohibited.

• Always properly attach the travel restraint device to the anchorage prior to operation if required by the

work site authority.

• Travel with the operator compartment positioned at the lowest safe position for the conditions.

• Move at speeds that are appropriate for safe operation.

• Allow for the distance the personnel lifter may travel or move before coming to a complete stop after

the controls are released.

• Never lean over or place objects on the control panel.

• Never rest objects on the personnel lifter guardrails or operator compartment entryway.

SAFETY REQUIREMENTS

WARNING: Industrial equipment can be hazardous.

Personnel lifter accidents may result from:

• Careless operators

• Untrained and unauthorized use

• Poor maintenance

Your personnel lifter is part of a system that has three parts:

• The operator

• The personnel lifter

• The workplace environment

Safe operation of your personnel lifter requires:

• Your knowledge, training, skill and attitude

• Active and attentive supervision to reinforce correct operational behavior

• Good personnel lifter maintenance

• A safe workplace with an appropriately configured personnel lifter

Always make sure that there is another qualified person on site, who is not working on the personnel

lifter.

RISK OF FALLING HAZARD

WARNING: Falling from the operator compartment could cause death or serious injury.

• Do not operate the personnel lifter without placing gates in the closed position.

• Keep both feet firmly planted on the operator compartment floor at all times.

• Do not set ladders, boxes, steps, boards or other similar articles on the operator compartment floor in

order to increase the overall working height.

• Do not step on the gates, guardrails, or the load tray.

• Pay very close attention when getting on or off the operator compartment. Make sure that the operator

compartment is completely lowered.

• Always use three points of contact when getting onto or off of the personnel lifter. These three points of

contact should be met using three of four limbs, which consist of two hands and two feet.

• Avoid sudden shifts in loads or operator positions.

• Guardrails are provided for fall protection. Do not lean any part of your body against the guardrails.

• Do not overload.

• Do not load unevenly.

• Do not push or pull on objects adjacent to the operator compartment.

• Keep the gates closed at all times while the unit is in operation.

• Always operate from the designated operating position. All parts of your body shall remain within the

operator compartment, gates, guardrails, and load tray of the personnel lifter.

• Never climb the extending structure of the personnel lifter.

ELECTROCUTION HAZARD

• The personnel lifter is not electrically insulated.

•Maintainminimum distance from electrically charged conductors and electrical power lines specified

in the decal below.

• It is possible to reduce the minimum safe operational distance in the presence of insulating barriers for

the prevention of contact, if those barriers have been adjusted to the voltage of the electrical lines they

are set to protect.

• The barriers must not be a part of the personnel lifter nor may they be connected to it. The minimum

operational safety distance may be reduced within the operational dimensions indicated by the

insulating barriers. This distance is to be determined by a qualified person subject to the company,

local, and governmental regulations regarding the undertaking of work operations in the proximity of

high voltage equipment.

• The personnel lifter should never be used for electrical grounding to earth when welding structures

alongside it.

• Local regulations for approach distance may be more stringent and must be adhered to.

STABILITY HAZARD

• Your personnel lifter is designed to be steady and stable. Stability is affected by:

• Vehicle weight

• Load weight, height, and distribution

• Load position while picking and when placed on the personnel lifter

• Operator weight and behavior

• The personnel lifter’s capacity tag lists the maximum rated workload (including operator).

• The personnel lifter can tip or overturn. This can be caused by:

• Careless load handling by the operator

• Excessive load weight and height

• Poor floor conditions

• Pulling or pushing against the guardrail or any part of the operator compartment and load tray

with a (lateral) force greater than 45 lbs. (200 N)

• Operator weight greater than 286 lbs. (130 kg)

• Do not operate on any slope greater than 1.5 degrees while in the elevated position. Do not operate on

any slope greater than 4 degrees while in the lowered position.

• Only operate the personnel lifter on a strong, level surface that will support the weight of the personnel

lifter, operator, and the load.

• Before travel on floors, bridges, trucks, or other surfaces, verify that the surface can support the weight

of the personnel lifter, operator, and the load.

• Do not overload the personnel lifter. Check the “CAPACITY TAG” for rated loads. Always keep loads

evenly distributed. Do not handle unstable or loosely stacked loads.

• Never exceed the rated capacity when loads are transferred at any level.

• Avoid subjecting the personnel lifter to collisions with any objects.

• Do not push or pull against the guardrail or any part of the operator compartment and load tray with a

(lateral) force that exceeds the maximum of 45 lbs. (200 N).

• Keep the chassis of the personnel lifter at a minimum distance of 2 ft. (0.6 m) from holes, rough areas,

descents, obstacles, debris, and other potential hazards that may be found at ground level.

• Do not attempt to use the personnel lifter as a crane or jack. Do not tie or bind the personnel lifter to

any other adjacent structure.

• Do not position any part of the personnel lifter against another object to steady the personnel lifter or

attempt to improve stability.

• Do not increase the size of the operator compartment with extensions to the landing or other

unauthorized additions.

• If the operator compartment becomes restricted when elevated and cannot be lowered by the service

controls or emergency lowering lever, contact emergency services to transfer the operator to a safe

location.

• Do not enter or exit the operator compartment when elevated except in emergency situations.

• Do not replace items critical to machine stability with items of different weight or specification. Contact

your Lift-Rite Sales and Service Center for replacement parts. Failure to use approved replacement

parts may result in personnel lifter instability, malfunction, damage, injury, and/or death.

• Do not mount attachments for holding materials or tools onto the operator compartment, load tray, or

guardrail system without authorization from the manufacturer.

• Do not attempt to use the operator compartment or load tray to lift the wheels off the floor.

• Adjust the travel speed based upon the following conditions: floor surface conditions, slope of floor,

traffic, visibility, load stability, location of other personnel, and any other factors that could constitute a

hazard of collision, load or personnel lifter tip-over, or personnel injuries.

• Do not operate on ramps, docks, and other similar working surfaces.

CRUSHING AND IMPACT HAZARDS

• When the personnel lifter is being used or the operator compartment is being raised or lowered,

observe the clearances above, below, and on both sides of the operator compartment itself. Always

look in the direction of movement when operating the personnel lifter. Maintain an adequate clearance

distance from hazards. Keep a clear view.

• Do not allow anyone to stand or pass under the operator compartment or load tray. Mark the floor with

appropriate barriers, as needed.

• Always verify that there is not equipment or personnel below the operator compartment or load tray

before lowering the operator compartment.

• Do not lean any part of your body against the guardrails.

• While operating the personnel lifter, always operate from the designated operating position. All parts

of your body shall remain within the operator compartment, gates, guardrails, and load tray of the

personnel lifter. Your head, arms, hands, legs, and feet can be seriously injured if they strike objects

outside the operator compartment while the personnel lifter is moving. It is acceptable to reach your

arms over the guardrails to pick loads, which shall only be done while the personnel lifter is completely

stationary. See “PICKING PROCEDURE.”

• When traveling in areas of limited visibility, have an assigned person proceed ahead to indicate any

hazard.

• When traveling, always keep pedestrians at a distance of at least 6 ft. (1.8 m) from the personnel lifter.

• Always travel at a speed that allows you to stop safely.

• Do not travel at a high speed in restricted, tight, or narrow areas.

• Notify operators of other overhead and floor level machines regarding the presence of the personnel

lifter. Disconnect the electrical power to elevated cranes.

PERSONNEL TRAINING

Applicable standards require you to be trained and authorized to operate this personnel lifter.

This manual is not a substitute for training.

CAUTION: Operate this personnel lifter slowly in an open area until you understand

the controls completely.

The personnel lifter is a self-propelled device used to lift personnel to support maintenance applications,

retrieve, and transport loads.

Therefore, it is to be used and maintained exclusively by trained and qualified personnel.

The operator must not operate the personnel lifter until trained, which includes fully reading and

understanding this manual and completing operator training under the supervision of a qualified

instructor.

This training shall include general instructions regarding the inspection, application and operation of the

personnel lifter, including recognition and avoidance of hazards associated with their operation.

Never allow the personnel lifter to be used by another person without authorization and training.

Operator Training

This manual is not a substitute for training. This Owner and Operating Instructions Manual is intended as

a reminder of the operator’s training. That training should include all of the safety requirements,

warnings, and cautions in this manual regarding the use of this personnel lifter. In addition to the review

of this manual, the Manual of Responsibilities contains training guidelines and content for the use,

operation and inspection of mobile elevating work platforms, including this personnel lifter. It is the

responsibility of the operator to review these training guidelines.

WARNING: Do not use this lift truck unless you have been trained and authorized to do

so. Read and obey all safety warnings and cautions.

To attain the highest efficiency and safest operation, operators must be properly trained before operating

this personnel lifter.

Operator Training Program

The Lift-Rite training program provides a complete training program for your personnel lifter operators. It

is available from your local Lift-Rite Sales and Service Center.

PREPARATION INSPECTION AND MAINTENANCE

Lift-Rite provides information relative to the personnel lifter inspection, indicated in the following table.

All inspections, maintenance, and repairs must be performed in accordance with the manufacturer’s

recommendations, and should be based on the environment and type of service. See tables below for

maintenance intervals. When performing maintenance, all precautions listed in the service manual must

be adhered to. Replacement parts shall be identical or equivalent to the original components. Contact

your authorized Lift-Rite Sales and Service Center if you have any questions. Failure to use approved

replacement parts may result in personnel lifter instability, damage, malfunction, injury, and/or death.

Maintenance personnel shall be trained in inspection and maintenance. Only qualified personnel shall

inspect and maintain the personnel lifter. Repairs must be completed by a qualified technician. If, during

any inspection, the personnel lifter is not found to be in proper operating condition, it shall be removed

from service and repaired. All problems, damages, or malfunctions must be corrected before the unit is

returned to service.

Table 1: Personnel Lifter Inspection

TYPE FREQUENCY MAIN

RESPONSIBILITY

QUALIFICATION

FOR INSPECTION

REFERENCE

DAILY

INSPECTION

Before each shift, or

operator change. Operator Operator

Refer to “SAMPLE

DAILY

INSPECTION

CHECKLIST.”

WORKPLACE

INSPECTION Prior and during use. Operator Operator

Refer to

“INSPECTION OF

THE

WORKPLACE.”

FREQUENT

(PERIODIC)

INSPECTION

Prior to placing into

service. Required if

the personnel lifter

has been out of

service for a period

longer than 3 months,

after 3 months of use,

after 150 hours of

use, or if

environmental

conditions require a

shorter period

(whichever occurs

first).

Owner Lift-Rite Qualified

Mechanic

Refer to Service

Manual

ANNUAL

INSPECTION

Required no later

than thirteen (13)

months from the date

of the prior annual

inspection, or no later

than after 700 hours

of use from the date

of the prior annual

inspection

(whichever occurs

first).

Owner Lift-Rite Qualified

Mechanic

Refer to Service

Manual

Always complete an inspection after any repair is made.

Prior to placing the unit into service when newly acquired or after any period of storage, perform an

inspection as specified in Table 1 “Personnel Lifter Inspection.”

After any exposure to adverse conditions, such as a discharging sprinkler system or a liquid spill, remove

unit from service and perform an annual inspection.

The owner shall establish a preventative maintenance program including inspections as defined in this

section and safety related bulletins, taking into account the severity of use.

The frequency of frequent (periodic) inspections and maintenance procedures must increase when the

personnel lifter is used under adverse environmental conditions, as specified in the chart below, or with

greater frequency. The frequency/extent of periodic examinations and tests can also depend upon

national regulations.

STRUCTURAL

INSPECTION

• 10 years after the

date of

manufacture and

every 5 years

thereafter.

• After any actual,

suspected, or

potential

damage is

sustained during

an incident that

could potentially

affect the

structural

integrity or

stability of the

personnel lifter.

• After a change of

ownership,

unless a

complete service

history is

provided,

including

maintenance and

inspection

records.

Owner or user Professional

Engineer

Professional

Engineer

Type of

Service Working Environment Service

Frequency

Normal An eight hour day of basic use 90 days

Severe Extended operating hours or constant use. 60 days

Extreme

Dusty or sandy conditions, such as in

cement plants, lumber or flour mills, coal

dust, or stone-crushing areas

High temperature areas, such as in steel

mills, foundries, enclosed applications

Corrosive chemical atmosphere, such as:

fish, meat, or poultry processing plants,

tanneries, or any other similar applications

Chlorine or salt-sea air environments

Adverse high humidity, wet, damp, or

moist conditions

30 days

Type of

Service Working Environment Service

Frequency

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