LIMITLESS VAN SAFARI User manual

Link to limitlessvan.com
LIMITLESS VAN LLC STRONGLY RECOMMENDS PROFESSIONAL INSTALLATION OF AFTERMARKET ACCESSORIES TO
YOUR VEHICLE. IMPROPER INSTALLATION COULD RESULT IN AN AUTOMOBILE ACCIDENT AND COULD CAUSE
SERIOUS INJURIES OR DEATH. YOU MUST ENSURE THE PERSON(S) INSTALLING THE PRODUCT READ, UNDERSTAND,
AND FOLLOW ALL INSTRUCTIONS AND WARNINGS BEFORE BEGINNING THE INSTALLATION. THE RESPONSIBILITY TO
CORRECTLY INSTALL LIMITLESS VAN PRODUCTS IS YOURS AND MUST BE TAKEN SERIOUSLY. LIMITLESS VAN LLC WILL
NOT BE HELD LIABLE OR RESPONSIBLE FOR DAMAGES OR PERSONAL INJURIES RESULTING FROM THE USE OF OUR
PRODUCTS. MOREOVER, THE REGULAR INSPECTION AND MAINTENANCE OF AFTERMARKET PRODUCTS IS YOUR
RESPONSIBILITY.
PLEASE READ BEFORE INSTALLATION
• ALWAYS INSPECT YOUR PRODUCTS UPON ARRIVAL FOR
SHIPPING DAMAGE OR MISSING PARTS
• REPORT MISSING OR DAMAGED PIECES TO OUR SUPPORT
TEAM BEFORE BEGINNING THE INSTALLATION

INCLUDED HARDWAREINCLUDED HARDWARE
MATERIALS REQUIREDMATERIALS REQUIRED
-1/4-20 X 3/4 HEX SCREWS
-1/4 CAGE NUTS
-5/16 X 1 1/8 HEX BOLT
-5/16 WASHERS
-5/16 LOCK NUTS
-1/4 20 X 11/8 SETSCREWS
-1/4 RUBBER WASHERS
-1/4-20 X 3/4 SCREWS
-1/4 WASHER
-5/16 BOLTS
-M8 BOLTS
-M8 WASHER
REQUIRED
-TWO PEOPLE
-WINDOW WELD SEALANT
-STEP LADDER
-HAND SCREWDRIVER
-RATCHET AND 5/16TH SOCKET
-5/32ND ALLEN WRENCH
-CHANNEL LOCKS OR PLIERS
-CAULKING GUN
60
60
20
40
20
32
20
8
60
20
10
10
RECOMMENDED
-POWER DRILL
-1/4” METAL DRILL BIT
-M8 TAP
-THREADLOCKER
THREADLOCKER IS RECOMMENDED ON
ALL FASTENERS (LOCTITE BLUE 242).
*148” Wheelbase with mid-roof shown

INSTALLATIONINSTALLATION
1
2
-START WITH A CLEAN ROOF FREE OF DEBRIS
-LOCATE THE EIGHT FACTORY MOUNTING
LOCATIONS ON THE ROOF
-REMOVE THE RUBBER PLUGS FROM EACH THREAD-
ED HOLE
-CLEAN ADHESIVE FROM THE PERIMETER OF THE
HOLE
-CHECK THE THREADS IN EACH LOCATION
AS THERE IS A HIGH PROBABILITY OF FACTORY
OVERSPRAY.
-NOTE-
THE ROOF PANEL MIGHT
BE MISALIGNED TO THE
THREADED HOLES FROM THE
FACTORY. THIS WILL REQUIRE
YOU TO DRILL OUT THE ROOF
PANEL DIRECTLY ABOVE THE
THREADED INSERT.
-THE ROOF RACK ASSEMBLY STARTS ON THE GROUND BY BUILDING THE LEFT
AND RIGHT RAILS
-SLIDE THE RAILS TOGETHER ENSURING THE SMALLER DIAMETER TUBE IS
COMPLETELY COVERED BY THE LARGER DIAMETER TUBE BEFORE THREADING IN
THE SET SCREWS
-AFTER THREADING THE SET SCREWS INTO THE TUBE SECTIONS INSERT THE 1/4
20 X 3/4” HEX BOLTS INTO THE RAIL AND ATTACH WITH NYLON LOCK NUTS
*DO NOT REMOVE THE PLUGS OUTSIDE OF THE EIGHT
INSET MOUNTING LOCATIONS, THOSE ARE NOT REQUIRED FOR INSTALLATION

3
4
-ONCE THE ROOF RAILS HAVE BEEN ASSEMBLED, THE CAGE NUTS WILL BE
INSTALLED INTO THE SQUARE HOLES RUNNING THE LENGTH OF THE ASSEMBLY
-USE A PAIR OF CHANNEL LOCKS OR PLIERS TO SQUEEZE THE TABS ON THE
CAGE NUTS AS YOU PUSH THEM INTO THE HOLES.
-DURING THIS STEP YOU CAN OPT TO PREEMPTIVELY INSTALL THE CAGE NUTS
INTO THE OTHER RAIL SECTIONS SUCH AS THE FRONT AND REAR RAILS
-STEP FOUR IS ONLY APPLICABLE TO RACKS OPTIONED WITH ROOF VENT
CUT OUT(S)
-LOCATE AND LAY OUT THE FOUR VENT SURROUND PIECES ON THE
GROUND
-SLOT THE TUBULAR BARS INTO THE SIDE OF THE DECKING WITH THE
PRE DRILLED HOLES FACING UP. MAKE SURE THE HOLES RUNNING THE
LENGTH OF THE CROSSBARS FACE INWARDS TOWARDS THE MIDDLE OF
THE VENT SURROUND
-ATTACH THE TUBULAR BARS TO THE DECKING WITH THE INCLUDED 1/4”
COUTERSINK HARDWARE