Lincoln Electric Weld-Pak 140HD User manual

1
PHASE
INPUT OUTPUT
120 Volt AC Input Compact
Wire Welder
Requiring common 120 volt input power,
the Weld-Pak®140HD can be used almost
anywhere. With simple two knob control,
the machine is easy to set up for gasless
flux-cored welding for deep penetration on
thicker steel or gas-shielded MIG welding
on thin gauge steel, stainless or aluminum.
Compare the precise drive, rugged
construction and full list of standard
accessories. . . the Lincoln Electric
Weld-Pak®140HD is an excellent choice!
FEATURES
Heavy Duty Wire Drive
– Fully adjustable drive system reduces
the chance of wire tangling and
crushing.
– Brass-to-brass gun connection
enhances conductivity.
– Durable cast aluminum gear box
delivers added drive torque and quiet
operation.
– Easy-turn numeric drive tension
indicator identifies optimized ranges
for different wire diameters.
Capable Performance
– Forgiving arc makes dialing in your
application easy.
– Smooth arc starts with minimal
spatter.
– Wide 30-140 amp welding
output range.
– MIG weld 24 gauge up to 3/16 in.
(4.8 mm) sheet metal in a single
pass. Weld up to 5/16 in. (7.9 mm)
steel using self-shielded
Lincoln Electric Innershield®
(FCAW-S) wires.
WHAT’S INCLUDED
Gun
Magnum®100L gun and 10 ft. (3.0 m)
cable assembly with brass connection
and 4-pin MS-Type connection for
trigger control (K530-6)
.025 in. (0.6 mm) contact tips
(Qty 3) (KH710)
.035 in. (0.9 mm) contact tips
(Qty. 3) (KH712)
Gasless nozzle for Innershield®
welding (KH726)
Gas nozzle for MIG welding (KH725)
Spindle adapter for 8 in. (203 mm)
diameter spools (KH720)
.025 - .035 in. (0.6 - 0.9 mm) wire
diameter dual track drive roll for MIG
and flux-cored welding (KP2948-1)
Shielding Gas Apparatus
Harris®3000290 Gas Regulator
(S25805) and 52 in. (1.3 m) hose
(S19303) for use with Ar/CO2blend
gases. For use with CO2shielding gas,
order a Lincoln Electric S19298 CO2
shielding gas bottle adapter.
Welding Wire
Sample spool of .025 in. (0.6 mm)
diamaeter SuperArc®L-56®premium
MIG wire
Sample) spool of .035 in. (0.9 mm)
diameter Innershield®NR®-211-MP
flux-cored wire
APPLICATIONS
Shop
Farm
Home
Other
Work clamp and 10 ft. (3.0 m) cable
Enclosed CD includes:
– Instruction manual (IMT-10049)
– How to Weld video
– Learn to Weld manual
– Parts pages
Shown K2514-1
Publication E7.39 | Issue Date 03/12
© Lincoln Global, Inc. All Rights Reserved.
Weld-Pak®140HD
WIRE FEEDER/WELDERS
Processes
MIG, Flux-Cored
Product Number
K2514-1
ISO
9001:2000
14001:2004
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A.
PH: +1.216-481-8100 • www.lincolnelectric.com
Input Power
120/1/60
Input Current at Rated Output
20A
Rated Output Current/Voltage/Duty Cycle
90A/19.5V @ 20%
Output Range
30 - 140 A
50-500 WFS (1.3-12.7 m/min)
Max. OCV: 33
Weight/Dimensions (H x W x D)
50 lbs. (22.7 kg)
13.7 x 10.15 x 17.9 in.
(357 x 258 x 472 mm)
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Two Year Extended
Warranty Available in
the U.S.A. and Canada.

CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers
and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability
based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or
to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to such information or advice. More-
over, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that might arise from the information or advice, including
any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer.
Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
For best welding results with Lincoln Electric equipment, always use Lincoln Electric consumables.
Visit www.lincolnelectric.com for more details.
HEAVY DUTY WIRE DRIVE
PERFORMANCE PLUS
RECOMMENDED ACCESSORIES
Product
Name
Product
Number
Input
Power
Rated Output
Current/Voltage/Duty Cycle
Input Current
@ Rated Output
Output
Range
H x W x D
inches (mm)
Net
Weight
lbs. (kg)
Weld-PAK®140HD K2514-1 120/1/60 90/19.5V/20% 20A 30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33
13.7 x 10.15 x 17.9
(357 x 258 x 472)
50
(22.7)
PRODUCT SPECIFICATIONS
Enhanced Quality
1. Brass-to-brass gun connection enhances conductivity.
2. Rigid drive aids wire alignment. The cast aluminum body with an
enclosed multi-stage gear box delivers improved torque and quiet
operation.
Easy to Use
3. Easy-turn drive tension adjustment with numeric
tension indicators.
4. Fast tool-less drive roll changeovers. The dual track drive roll ensures
positive flux-cored wire feeding with common wire diameters.
5. Easy tool-less polarity changes for MIG or flux-cored welding.
6. Spool gun ready switch allows user to select spool gun or standard
push gun drive operation.
3
4
2
1
5
6
L12603-10
SP - Single Pass
MP - Multiple Pass
DRIVE ROLLS
Product
Number
Wire Diameter
in. (mm) Process
KP2948-1 .025 - .035 (0.6 - 0.9) MIG/Flux-Cored
(1) Aluminum welding requires optional K2532-1 Magnum®spool gun.
(1)
GENERAL OPTIONS
Welding Cart
Full-featured cart is designed to
store and transport a welder, 80
cubic foot gas cylinder, welding
cables and accessories. Includes an
angled top shelf for easy access to
welder controls, a lower tray for
added storage space, a sturdy
handle also used as a convenient
cable wrap hanger.
Order K2275-1
Utility Cart
Heavy duty cart stores and
transports welder, 150 cubic foot
shielding gas cylinder, welding
cables and accessories. Includes
stable platforms for welder and gas
bottle platform, lower tray for added
storage capacity and adjustable
height handle.
Order K520
Small Canvas Cover
Protect your welder when not in use.
Made from attractive red canvas that
is flame retardant, mildew resistant
and water repellent. Includes a
convenient side pocket to hold your
welding torch or gun.
Order KH495
WIRE FEEDER OPTIONS
Magnum®100SG Spool Gun
Designed to easily feed 4 in.
(102 mm) diameter 1 lb. (0.45 kg)
spools of .030 in. (0.8 mm) or .035
in. (0.9 mm) diameter SuperGlaze®
aluminum MIG wire. Includes gun,
adapter kit, .035 in. (0.9 mm)
contact tips (qty. 3), gas nozzle, and
a 1 lb. (0.45 kg) spool of
SuperGlaze®4043 .035 in. (0.9 mm)
MIG wire. Packaged in a convenient
carrying case.
Order K2532-1