Lincoln Electric WELDYSTIFFENER Mounting instructions

PORTABLE WELDING CARRIAGE
WELDYSTIFFENER
SAFETY INSTRUCTION FOR USE AND MAINTENANCE
60 to 160 mm –120 to 320 mm
EDITION : EN Instructions for use REF : 8695 5876
REVISION : E
DATE : 10-2018 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which
will give you full satisfaction if you follow its instructions for use and
maintenance.
Its design, component specifications and workmanship comply with
applicable European directives.
Please refer to the enclosed CE declaration to identify the directives
applicable to it.
The manufacturer will not be held responsible where items not recommended
by themselves are associated with this product.
For your safety,there follows a non-restrictive list of recommendations or
requirements, many of which appear in the employment code.
Finally we would ask you kindly to inform your supplier of any error which
you may find in this instruction manual.

8695 5876
WELDYSTIFFENER I
CONTENTS
A - IDENTIFICATION.........................................................................................................................1
B - SAFETY INSTRUCTIONS............................................................................................................2
1 - SERVICING.........................................................................................................................2
2 - PERSONAL PROTECTION................................................................................................2
C - DESCRIPTION .............................................................................................................................4
1 - DEFINITION........................................................................................................................4
2 - TECHNICAL SPECIFICATIONS.........................................................................................7
D - INSTRUCTIONS FOR USE..........................................................................................................8
1 - CARRIAGE..........................................................................................................................8
2 - OPERATING OF WELDYSTIFFENER.................................................................................10
3 - CONTROL PANEL.............................................................................................................10
4 - FUNCTIONAL SEQUENCE '' INTERMITTENT ''...............................................................11
5 - PARAMETER SETTING....................................................................................................12
E - MAINTENANCE............................................................................................................................14
1 - SERVICING.........................................................................................................................14
2 - SPARE PARTS...................................................................................................................15
3 - WIRING DIAGRAM.............................................................................................................18
4 - PC BOARD..........................................................................................................................19
5 - ELECTRICAL MAINTENANCE..........................................................................................21
PERSONAL NOTES ..........................................................................................................................22

8695 5876
II WELDYSTIFFENER
INFORMATIONS
DISPLAYS AND PRESSURE GAUGE
The measuring tools or displays for voltage, intensity and speed .... either analog or digital, must be considered
as indicators
REVISIONS
REVISION B 08/08
DESIGNATION
PAGE
Update photos
REVISION C 08/09
DESIGNATION
PAGE
Update
REVISION D 08/14
DESIGNATION
PAGE
Spare parts
REVISION E 10/18
DESIGNATION
PAGE
To change logo

8695 5876 / E
WELDYSTIFFENER A-1
A - IDENTIFICATION
Please enter the number of your machine in the following box.
Quote this information in all correspondence.

8695 5876 / E
B-2 WELDYSTIFFENER
B - SAFETY INSTRUCTIONS
ELECTROMECHANICAL EQUIPMENT USED AS THE SUBASSEMBLY OF AN
INSTALLATION.
- This equipment can be associated with a
welding installation, in which case it is
covered by safety instructions described in
the instructions for the welding installation
- If this equipment is used in other cases, a
minimum of instructions must be
respected, in particular :
1 - SERVICING
2 - PERSONAL PROTECTION
Check often that the insulation and
connections of the electrical equipment
and accessories are in good condition:
plugs, cables, flexible cables, sheaths,
connectors, extension cables,
workpiece clamps, electrode holders or
torches...
Maintenance and repair work on
insulating sheaths and covers should
never be carried out in a makeshift
manner.
Have defective accessories repaired by
a specialist or, better still, replace them.
Periodically check that electrical
connections are properly tightened and
do not overheat.
RISK OF EXTERNAL INJURY.
The operator must be properly dressed
and protected for the work he is
carrying out.
Ensure that no part of the operator's
body or of his assistant's body can come
in contact with metal parts and
workpieces which are energized or
which could accidentally become
energized and/or which are moving.
Do not wrap electrical cables around
your body.
WARNING !
Be careful not to crush your fingers
Make sure that no spray or water enters into the electrical box of the carriage.
IP23 PROTECTION

8695 5876 / EB - SAFETY INSTRUCTIONS
WELDYSTIFFENER B-3

8695 5876 / E
C-4 WELDYSTIFFENER
C - DESCRIPTION
1 - DEFINITION
WELDYSTIFFENER carriages are portable, with two driving wheels,
it supports 2 independent torches.
They are specially designed for semiautomatic welding of stiffener
named " holland –profile " of size :
- 60 to 160 mm
or
- 120 to 320 mm.
Light and robust, they offer the quality of automatic welding as well
as easy operation and fast commissioning.
A) MOTORIZATION
WELDYSTIFFENER is driven by a 14 VDC motor.
The carriage is autonomous. The battery ensures a continuous work during
6 hours.
Charger
Battery
Control panel

8695 5876 / EC - DESCRIPTION
WELDYSTIFFENER C-5
B) ELECTRIFICATION
Indication of battery low status by the red led M1.
Pre-display and real display of the speed by high-brightness LEDs and
adjustment via numerical encoder M3 (max. error at mid scale < +/-5%).
Manual starting up with pushbutton M2 or automatic starting up with arc
sensor with power source function in 2 stages.
C) GUIDANCE PRINCIPAL
The carriage takes place quickly and easily on the welded seam.
The tilted position of the carriage is done by setting the height of the rollers.
The troggle clamp allows to maintain the carriage against the profil to be
welded.

C - DESCRIPTION 8695 5876 / E
C-6 WELDYSTIFFENER
D) TORCH SETTING
The adjustment of the torch position is very
easy and precise with 2 crossed slides (M8)
which have different fixation steps.
A ball joint, coupled to an indexed handle,
allows to set the torch holder very precisely. The
torch holder enables an easy and quick setting,
and can be changed by a specific tool
E) CARRYING
Lightweight 16 kg and handy (M7) WELDYSTIFFENER can be held easily by an operator for a fast
commissioning..