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  9. LINDR AS-80 User manual

LINDR AS-80 User manual

CZECH UP YOUR BEER
COOLING AND DISPENSING SYSTEMS
english manual FLOW TYPE CONTACT
COOLER LINDR
COOLING AND DISPENSING SYSTEMS 2
Introduction:
Thank you for purchasing a Lindr product.
This instruction manual is for models:
AS - 40, AS - 80, AS - 110 GL, AS-110 INOX
TROPICAL, AS-110 INOX TROPICAL GL, AS- 160
INOX TROPICAL, AS - 160GL, AS - 200GL, CWP
100 GL, CWP 200, CWP 200GL, CWP 300GL,
CWP 200GL mobile, CWP 300GL mobile.
General instructions and precautions Safety
instructions:
Respect the basic safety instructions
given by the manufacturer. This cooling
equipment is designed for ow type cooling
of beverages dispensed from kegs. Any other
use is considered inaccessible, and therefore
dangerous. The supplier shall not be liable for
damages caused by improper use.
DO NOT USE THE EQUIPMENT FOR ANY OTHER PURPOSES THAN
WHAT IT IS INTENDED FOR BY MANUFACTURER!
General safety rules Follow these safety
instructions.
The supplier shall not be liable for damages
caused by activities performed on this device
without following the instructions below!
This appliance can be used by children aged
15 years and older people with reduced
physical, sensory or mental capabilities,
or lack of experience and knowledge,
should under supervision, or have been
instructed about using the appliance safely
and understand any potential hazards.
Children should not play with the appliance.
Cleaning and maintenance of the appliance
cannot be performed by unattended children.
CAUTION: Before connecting the main power
supply check if the voltage and frequency
match the data shownon the device.
CAUTION: Always make sure the power socket
to connect the cooler is eqipped with sucient
circuit breaker (16A depending on the type)
according to ČSN 33 1500.
CAUTION: Before any intervention on the
device, eg cleaning and machine maintenance,
ALWAYS disconnect the appliance from the
electrical supply: set the thermostat to the„O“
position and pull out the plug.
CAUTION: Never put tools or other objects into
the propeller fan.
CAUTION: Never touch the electrical parts
with wet or damp hands.
CAUTION: To ensure the performance of the
cooling unit, never block the air inlet.
CAUTION: With the CWP 100GL, CWP 200,
CWP 200GL, CWP 200GL mobile, CWP
300GL a CWP 300GL mobile models, they
should NEVER BE used if the door is opened.
Otherwise, there would be a distruption of air
circulation and the subsequent failure of the
machine.
WARNING:
When sanitizing, the water temperature must
not be higher than 25 ° C!
CAUTION: Always make sure the power socket
is in a freely accessible place in case of the
need to pull the plug immediately.
CAUTION: When pulling the plug out of the
socket, grasp the plug and pull out. Do not pull
the supply cord under any circumstances or
you may cause a damage.
CAUTION: To disconnect the device
completely, pull the plug out of the electricity
socket.
CAUTION: In case of damage to the electrical
circuit, you have to call trained service
technician. In no case should you repair it
yourself.
ˇ
FLOW TYPE CONTACT COOLER LINDR
3
CAUTION: Special maintenance such as
cleaning and maintaining the cooling system,
must be carried out by trained, authorized
technicians who are familiar with cooling and
electrical systems.
CAUTION: When sanitizing with chemicals
ALWAYS wear rubber gloves.
CAUTION: After unpacking, place the cooler
in a way so that the heat that is generated
by the cooling unit and it can be suciently
ventilated.
CAUTION: The cooler must be placed indoors
on a dry and horizontal place that is stable.
CAUTION: There should be no objects
placed on the cooler that would block the air
circulation.
Installation and placing:
Place the cooler on the xed pad in a horizontal
position and before connecting for the rst
time, allow the machine to settle for about
2 hours to acclimatize to the surrounding
conditions. Minimum distance from wall
barriers with ventilation hole must be 20 cm.
CAUTION:
THE CHILLER SHOULD NOT BE PLACED ON ITS SIDE IN ANY
CIRCUMSTANCE, AND NOT EVEN DURING TRANSPORTATION.
Operating conditions:
Our cooling system is designed for ow
chilling of liquids. These devices have all the
relevant features to ensure the health and
safety of users. However, these systems must
not be near any heat sources, or exposed to
direct sunlight. The cooling tank (No. 11)
MUST be lled with clean water without
chemical treatment until the overow. The
machine achieves optimal performance
when used at ambient temperatures from
6 °C to 28 °C. This machine is intended for use
in normal environment according to ČSN 33
2000-3 and is included in climatic class N.
This Machine MUST NOT BE CLOSE TO HEAT SOURCES, OR
EXPOSED to direct sunlight and rain.
For the proper operation, it is important not to cover
any of the ventilating holes.
Testing:
The product is delivered so that it is ready for
immediate use.
Warranty:
The machine is subject to a general warranty
legal regulations of the Czech Republic,
or by business agreement (*) from the date of
sale. During the warranty period, we will repair
free of charge any defects in the product that
have not been caused by excessive wear,
inappropriate handling, storage or use of the
product contrary to the instructions and its
intended purpose given by the manufacturer.
Materials exchanged during the warranty
are our property. The nal decison regarding
the warranty claim always depends on an
authorized service center. (*) The warranty
provided by the seller outside the territory
of the Czech Republic is governed by an
agreement between the seller and the buyer
in their mutual relationship, which is not a
direct relationship with the manufacturer. The
buyer is not entitled to claim the warranty with
the manufacturer. Transport or other costs are
not subject to warranty.
Notice:
The electrical equipment must be revised and
checked in terms of ČSN 33 1600 edition 2
by a knowledgeable and authorized person.
Service-spare parts, required revisions and
inspections are carried out by LINDR.
COOLING AND DISPENSING SYSTEMS 4
Description of the device:
1. recirculation pump
2. inlet of the beverage
3. outlet of the cooled beverage
4. fan
5. suction propeller
6. fan cover
7. condenser
8. cover of the electro panel
9. evaporator
10. cooling coil
11. plastic tank
12. motor compressor
13. overow
Model series as
Model series cwp
2.
3. 13.
1.
10.
9.
11.
13.
9.
10.
11.
7.
6. 1. 2.
3.
4.
5.
8.
12.
12.
4.
8.
7.
5.
6.
ˇ
FLOW TYPE CONTACT COOLER LINDR
5
Beverage connection:
1.
Fill the plastic tank (No.11) with water right up to the overow
(No.11)
CAUTION:
After connecting the cooling coil the water level may drop in
the plastic tank, so check again and add water if necessary.
2.
Connect the cooling machine to the tower (outlet) and the
dispense heads (input), see pages 26 and 27.
CAUTION:
Due to condensation there can be a small amount of water
owing away through the overow.
WE RECOMMEND:
Only use quick couplings to connect beverage hoses. For
the connection of tubes for the beverage use only fittings
and clips specified by the supplier. Use a calibrated tube
6.7 x 9.5 mm.
AFTER THE CONNECTION CHECK IF ALL THE JOINTS ARE PROPERLY SEALED.
Placement of the thermostat:
3.
Model AS has a mechanical thermostat located on the front of
the cooler. See picture
4.
Model CWP
See picture
THERMOSTAT
THERMOSTAT
COOLING AND DISPENSING SYSTEMS 6
Temperature and setting:
5.
The temerature of cooled beverages is controlled by the
mechanical thermostat between 2 °C - 8 °C, which monitors
the temperature of water bath (position 1-5), ort he ice bank
creation (4-45kg depending on the type of product) (position
6-7).
0= switched o
č.1 = max. temperature
beverage 8 °C
6.
Once the following steps have been taken, you can
start up the cooling unit by connecting the power cord
and switching on the main switch.
How to work with the fittings:
č.7 = min. temperature
beverage 2 °C
7.
Push the tube into the tting rmly (about 1.5 cm). The tube
must be cut straight to avoid any imperfect connections. If
you can´t insert the tube in, you need to moisten the end.
Disconnection:
8.
Hold the gray ring towards the body of the tting and pull
out the tube.
CAUTION: If you don´t hold the grey ring while pulling the
tube, the tting will cut even more into the tube.
gray ring
THE TUBE MUST NOT BE UNDER PRESSURE WHEN DISCONNECTING !
ˇ
FLOW TYPE CONTACT COOLER LINDR
7
Regular and the scheduled maintenance services:
Regarding routine maintenance, the information contained in this manual is intended for
a regular operating sta, which must be properly trained. Regarding any emergency or
scheduled maintenance, the contained information is intended for professional sta only.
The basic safety instructions:
Before any work on the machine, it must be disconnected from the main electrical supply.
Cleaning of the machine:
Before any cleaning of the machine, it must be disconnected from the main electrical
supply. Cleaning of the condenser (No.7) must be performed only by a qualied person
at least 1x per month by sweeping or by CO2 pressure. Perform the cleaning (sanitizing)
of a stainless steel coil (No. 10) professionally with the use of for example DOPILINE
or TM Desana solution, and always after a minimum of fourteen days.
Cleaning of the condenser:
9.
By pulling upwards you will remove the fan cover (No.6) from
metal slides.
fan cover
direction of pulling
COOLING AND DISPENSING SYSTEMS 8
10.
Take o the fan cover (No. 6)
11.
Unscrew the fastening screws from the cooler on the side
where the condenser is placed. (picture 3.1 and 3.2.)
12.
First, pull out the loosen cover about 3 cm in a upward
direction (picture 4.1.), then pull to the side (pic. 4.2). Loosen
the other side of the cover so you can pull out the whole
cover from the metal slides.
13.
Now you can clean the condenser by brushing or by the air
pressure from both sides.
Periodic checks:
• check, if the power supply plug is rmly plugged into the socket
• check that the machine is not exposed to radiant heat
• check the level and cleanliness of the water bath in the plastic container (No.11) (after
six months of operation we recommend to replace the water bath)
• the condenser of the cooling unit should be cleaned regularly
• sanitizing
DO NOT FORGET:
When sanitizing do not forget to also sanitize the dispensing tap and the dispense head.
You need to disassemble them, then soak in a chemical solution and clean thoroughly
to remove any residue left by the beer.
3.1.
3.2.
condenser
4.2. direction of pulling
4.1. direction of pulling
fan cover
ˇ
FLOW TYPE CONTACT COOLER LINDR
9
Special maintenance:
This chapter provides information for a qualied persons only.
• check the correct functioning of the circuit broker and a status of power cord
• check whether there is a noticable change in a machine operation
If you need to order replacement parts, it is always necessary to state the type and serial
number of the machine. This is written on the label.
Electrical connection:
The machine should be connected to the power supply 220-240V 50Hz, 16A fuse. Plug
circuit wiring must comply with applicable regulations of ČSN EN ISO standards. If the
power cord (cable) is damaged, it must be replaced by the manufacturer, its service agent
or similarly qualied person in order to avoid dangerous situations.
Potential areas of risk, risks which cannot be removed.
Risks related to the electricity:
Potential risks are removed thanks to the construction of the electrical system according
to CSN 331500, EN, and ISO norms.
Technical specifications:
The technical label is located on the outside front part (under the control panel) of the
machine or on the inner partition. CWP 100, CWP 100GL, CWP 200, CWP 200GL, CWP
200GL mobile, CWP 300GL a CWP 300GL mobile have a label placed on the outer casing
on the front of the machine.
Environment protection.
Waste sorting
This product must not be disposed of with any household waste. Packaging
allows the recycling and reuse of used products and packaging materials.
Reduse of recycled materials helps prevent environmental pollution and
reduces the demand for raw materials. Local regulations may provide for
separate collection of household appliances in local outlets or the point of
purchase.
COOLING AND DISPENSING SYSTEMS 10
Connection A: AS - 40 (coil 2x) pressurizing CO2/ N2
Connection with dispense tower B: AS - 80 (coil 2x)
1. Beverage inlet
2. Beverage outlet (the beverage runs through
the python tubing 2+2 No.12 illustration)
3. Plug for agitator pump
4. Dispense head (S-type, A-type, M-type)
5. Plastic tting F 5/8 x 9.5 mm
6. Plastic tting F 5/8 x 8 mm
7. Plastic tting splitter 8 x 8 x 8 mm
8. Pressure reducer 1-way N2/ CO2
9. Beverage
10. Plastic tting JG SS 9.5 x 8 mm (2x)
11. Rychlospojka JG straight 12.7 x 8mm (2x)
12. Python
13. Plastic tting for pressure reducer
JG F7 / 16 x 8 mm
1. Beverage inlet
2. Beverage outlet (the beverage runs
through the python tubing No.11
illustration)
3. Dispense head (S-type, A-type, M-type)
4. Plastic tting F 5/8 x 9.5 mm
5. Plastic tting F 5/8 x 8 mm
6. Plastic tting splitter 8 x 8 x 8 mm
7. Pressure reducer 1-way N2/ CO2
8. Beverage
9. Plastic tting JG SS 9.5 x 8 mm
10. Plastic tting JG straight 12.7 x 8 mm
11. Plastic tting for pressure reducer
JG F7 / 16 x 8 mm
12. Python
ˇ
FLOW TYPE CONTACT COOLER LINDR
11
Connection with dispense tower C: CWP - 200 (coil 4x) pressurizing CO2/ N2
1. Beverage inlet
2. Beverage outlet (the beverage runs through the python tubing 4+2
No.12 illustration)
3. Thermostat
4. Dispense head (S-type, A-type, M-type)
5. Plastic tting F 5/8 x 9.5 mm
6. Plastic tting F 5/8 x 8 mm
7. Plastic tting splitter 8 x 8 x 8 mm (3x)
8. Pressure reducer 1-way N2/ CO2 N2/ CO2
9. Beverage
10. Plastic tting JG SS 9.5 x 8 mm (4x)
11. Plastic tting JG straight 12.7 x 8 mm (2x)
12. Python
13. Plastic tting for pressure reducer JG F7 / 16 x 8 mm
COOLING AND DISPENSING SYSTEMS 12
Maintenance:
After each use, rinse the beverage tube with
pressured water (see Sanitation with water
below). For easier sanitation use a sanitary
adapter according to the type of your keg
coupler. It is necessary to sanitize chemica-
lly once every two months (see Chemical
sanitation below). You can sanitize either
yourself using a special sanitizing plastic
keg or you can get it done by a professional.
It is also necessary to check the cleanness of
the capacitor every 2 months and to blow
o any impurities with air pressure or just
easily dust o otherwise you will be risking
reduction of the cooling power or even da-
mage to the cooler.
TO AVOID BAD AIR CIRCULATION, DO NOT PLACE ANY OBJECTS
ON THE COOLER.
Chemical sanitizing (using a sanitizing bottle):
Use chemical gloves when doing chemical
sanitization!
Unscrew the head from the sanitizing bottle
and pour clean water inside. Screw the head
onto the sanitizing keg, then connect the
keg coupler and pressurize the same way
you would with beer or other beverages.
Pull the draft tap towards you and wait
until the water runs clear. Then pour the
diluted solution into the sanitizing bottle
in the specied ratio (usually 1:80), pull
through the system and let it sit for about 20
minutes. After about 20 minutes disconnect
the keg coupler and wash it thoroughly with
clean water. Connect the keg coupler back
onto the sanitizing bottle and thoroughly
rinse with at least 5 litres of clean water. To
complete the sanitizing properly, also use
the sanitizing balls. Place the sanitizing balls
into the tube (behind the keg coupler) and
let it run through the system.
Cleaning with water (using a cleaning adapter):
Connect the cleaning adapter to the water
supply using the hose.
CAUTION!
The maximum water temperature should
not exceed 25 °C.
When you nish the keg, connect the keg
coupler into the sanitation adaptor the
same way you would do with the beer keg.
Pull the draft tap towards you and wait until
the water runs clear (you will ush out all
the remains of the beverage and also some
sediment). Then we recommend to squeeze
out any remaining water from the beer line
by air pressure.
Do not forget:
Disconnect the dispensing tap and remove
the sanitizing ball. When sanitizing do not
forget to also sanitize the dispensing tap
and the keg coupler. You need to disassem-
ble them, then soak in a chemical solution
and clean thoroughly to remove any resi-
due left by the beer.
ˇ
FLOW TYPE CONTACT COOLER LINDR
13
1.
2.
3.
Sanitizing ball
Disassembly of the compensator from the tap:
14.
Unscrew the cap nut on the dispensing tap (it will stay on the
cooler) and remove the dispense tap from the cooler)
15.
Unscrew the cap (1.) of the body of the compensator (2.)
remove the entire piece. This will release the compensator (3.)
16.
Pull out the compensator from the body of the dispensing
tap.
17.
Screw back on the whole piece (the cap nut (1.) and the body
of the compensator(2.)). Place the dispense tap in it´s original
position (on the cooler) and perform the sanitation.
18.
Sanitizing ball will stops in the body of the dispense tap.
Remove the ball !
COOLING AND DISPENSING SYSTEMS 14
problem cause how to fix it
machine is too noisy the machine is in contact with
some other object
move the object that touches the
machine in a way so that it´s not in
contact with a cooling machine
There is an other object in fan area remove the object from fan area
machine is not functioning the power cord is not plugged in plug the power cord into the
socket
not functional socket
the main switch is not on or the
thermostat is set to„0“
turn on the main switch and set
the thermostat to the desired
value
the device is turned on but does
not cool
ventilation holes are covered release the ventilation holes
the machine has a dirty condenser remove coarse dirt and dust by
wiping
ttings don´t seal properly poorly inserted tube pull out the tube, make sure there
is not a sharp edge on the tube,
possibly shorten shorten with
knife
scratches on the hose pull out and shorten about 2 cm
If the defect still persists after the above checks recommended, please contact customer
service.
Do not forget to specify the following:
• type of fault
• product name
• product serial number (indicated on the label)
Ordering parts:
ALWAYS USE ORIGINAL COMPONENTS
For components that are not original or recommended by the manufacturer, neither the
manufacturer nor the supplier take any responsibility.
ˇ
FLOW TYPE CONTACT COOLER LINDR
15
product model
Cooling power of
the compressor
(HP)
Cooling power of
the compressor
(W)
Maximum cooling
capacity (l/hour)
To 0°C / Tk 45°C
Continuous
cooling
performance
Thermal
gradient
Δt (°C)
Draught of
recirculation
pump (m)
Type of
refrigerant Voltage Power
(W) amperage
(A) Dimension of the
cabinet
(ŠxHxV mm)
Net
weight
(kg)
CWP 100 Green Line 1/3 890 90 70 10 6 R290 220-240V
50Hz~1 621 2,70 275x340x610 29,0
CWP 100 3/8 900 90 70 10 6 R134a 220-240V
50Hz~1 782 3,40 275x340x610 30,5
CWP 200 Green Line 3/4 1550 140 120 10 6 R290 220-240V
50Hz~1 1035 4,50 330x420x680 37,5
CWP 200 Green Line
mobilní 3/4 1550 140 120 10 6 R290 220-240V
50Hz~1 1035 4,50 335x400x1490 51,0
CWP 300 Green Line 1 2300 200 180 10 8 R290 220-240V
50Hz~1 1081 4,70 420x510x680 49,0
CWP 300 Green Line
mobilní 1 2300 200 180 10 6 R290 220-240V
50Hz~1 1081 4,70 420x530x1520 66,0
AS-40 1/5 420 40 27 10 1,2 R134a 220-240V
50Hz~1 354 1,54 440x270x395 19,5
AS-45 2xkohout 1/5 420 40 27 10 - R134a 220-240V
50Hz~1 354 1,54 440x270x430 22,5
AS-80 1/4 640 80 45 10 6 R134a 220-240V
50Hz~1 568 2,47 530x330x475 28,0
AS-110 INOX Tropical 3/8 890 110 60 10 6 R134a 220-240V
50Hz~1 805 3,50 640x450x480 34,0
AS-110 Green Line 1/3 890 110 60 10 6 R290 220-240V
50Hz~1 621 2,70 610x420x475 31,5
AS-110 INOX Tropical
Green Line 3xkohout 1/3 890 110 60 10 - R290 220-240V
50Hz~1 621 2,70 640x450x480 38,0
AS-160 Green Line 3/4 1550 160 110 10 8 R290 220-240V
50Hz~1 897 3,90 660x420x540 37,5
AS-200 Green Line 3/4 2035 200 150 10 8 R290 220-240V
50Hz~1 874 3,80 660x420x540 39,0
ˇ
FLOW TYPE CONTACT COOLER LINDR
16
product model
Cooling power of
the compressor
(HP)
Cooling power of
the compressor
(W)
Maximum cooling
capacity (l/hour)
To 0°C / Tk 45°C
Continuous
cooling
performance
Thermal
gradient
Δt (°C)
Draught of
recirculation
pump (m)
Type of
refrigerant Voltage Power
(W) amperage
(A) Dimension of the
cabinet
(ŠxHxV mm)
Net
weight
(kg)
AS-80 1/4 640 80 45 10 6 R134a 220-240V
60Hz~1 543 2,47 530x330x475 28,0
CWP 200 1 1550 140 120 10 9 R134a 220-240V
60Hz~1 1386 6,00 330x420x680 42,0
AS-160 INOX Tropical 1 1550 160 110 10 9 R134a 220-240V
60Hz~1 1155 5,00 690x450x560 49,0

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