LinMot E1100-MP User manual

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 1/16
Installation Guide
Multi Position Servo Controller
E1100-MP and E1100-MP-HC
Content
IMPORTANT NOTES FOR E1100 SERIES CONTROLLERS 2
SYSTEM OVERVIEW 3
E1100-MP SERIES FUNCTION AND WIRING 4
E1100-MP-HC SERIES FUNCTION AND WIRING 5
POWER SUPPLY AND GROUNDING 5
DESCRIPTION OF THE CONNECTORS / INTERFACES 6
PHYSICAL DIMENSION 11
POWER SUPPLY REQUIREMENT 12
REGENERATION OF POWER / BLEEDING RESISTOR 12
ORDERING INFORMATION 12
DECLARATION OF CONFORMITY CE-MARKING 13
ERROR CODES 14
CONTACT ADDRESSES 15

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 2/16
Important notes for E1100 series controllers
CAUTION !!
In order to assure a safe and error free operation, and to avoid
severe damage to system components, all system components
must be directly attached to a single ground bus that is earth or
utility grounded (see chapter Power Supply and Grounding).
Each system component should be tied directly to the ground bus
(star pattern), rather than daisy chaining from component to
component. (LinMot motors are properly grounded through their
power cables when connected to LinMot controllers) (see chapter
Power Supply and Grounding).
All connectors must not be connected or disconnected while DC
voltage is present. Do not disconnect system components until all
LinMot controller LED’s have turned off. (Capacitors in the power
supply may not fully discharge for several minutes after input
voltage been disconnected). Failure to observe these precautions
may result in severe damage to electronic components in LinMot
motors and/or controllers.
Do not switch Power Supply DC Voltage. All power supply switching
and E-Stop breaks should be done to the AC supply voltage of the
power supply.
Do not connect or disconnect the motors from controllers with
voltage present. Wait to connect or disconnect motors until all
LinMot controller LED’s have turned off. (Capacitors may not fully
discharge for several minutes after power has been turned off).
Failure to observe these precautions may result in severe damage
to electronic components in LinMot motors and/or controllers.
© 2004 NTI Ltd
This work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including
photocopying, recording, microfilm, storing in an information retrieval system, not even for didactical use, or translating, in whole
or in part, without the prior written consent of NTI AG.
LinMot® is a registered trademark of NTI AG.
Note
The information in this documentation reflects the stage of development at the time of press and is therefore without obligation.
NTI AG. reserves itself the right to make changes at any time and without notice to reflect further technical advance or product
improvement.

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 3/16
System Overview
Complete Multi Position Servo System E1100-MP Servo Controller, Linear Motor and Power Supply.

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 4/16
E1100-MP Series Function and Wiring
/Error
In Position
/Brake
PWR+
GND
5
6
7
8
9
18
19
20
21
1
2
3
4
14
15
16
17
10
11
12
22
23
24
13
25
0.1A
24V
24V
0.5mA
1ms
2-Phase Powerstage
24...72V DC
4A Phase Current
GND
24VDC
0.1A
1.0A (/Brake)
24V
9
1
1
2
3
4
5
6
7
8
9
RS232
TTL
1
2
3
4
5
6
7
8
9
0-5V
A/D
X1: Motor Supply
X4: Logic Supply / Control
X5: Config. RS232
X6: Digital I/O's
Enable
Home
/Stop
Goto Position 1-8
+24VDC
In Position 1
In Position 2
In Position 8
GND
GND
+24VDC
GND
24VDC Logic Supply max. 2.1A (min. 0.35mm2 / AWG22)
GND
=
1#
3#
Gallvanically Isolated Power Supply:
- Switch Mode Power Supply
- Transformator with Rectifier Bridge
24...72VDC
AC-Mains
1x115VAC
1x230VAC
3x400VAC
3x480VAC
.....
- Circuit Breaker
- Fuse
All wires to X1
min. 2.5mm2
AWG16
GND
5VDC
24VDC
RR-
RR+
Regeneration Resistor see Manual
/Warning
Hall Sensors/
Temp Sensor
Motor Internal
Hall Sensors
Motor Phases*
Hall Sensors* /Temp Sensor
*use special double shielded Linear
Motor cable (see catalogue)
min. 0.5mm2 / AGW20 for 3A
Motor Internal
Hall Sensors
for RS232 PC connection use 1:1cable
Pin 2 - Pin 2, Pin 3 - Pin 3, Pin 5 - Pin 5
use only
shielded cables
Multi Position Servo System E1100-MP Servo Controller, Linear Motor and Power Supply. All
connections for the motor are done within the DSUB-9 connector.

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 5/16
E1100-MP-HC Series Function and Wiring
PWR+
GND
5
6
7
8
9
18
19
20
21
1
2
3
4
14
15
16
17
10
11
12
22
23
24
13
25
0.1A
24V
24V
0.5mA
1ms
2-Phase Powerstage
24...72V DC
15 A Phase Current
GND
24VDC
0.1A
1.0A (/Brake)
24V
9
1
1
2
3
4
5
6
7
8
9
RS232
TTL
1
2
3
4
5
6
7
8
9
0-5V
A/D
X1: Motor Supply
X3:
Motor
X2:
Motor Phases
X4: Logic Supply / Control
X5: Config. RS232
X6: Digital I/O's
Enable
Home
/Stop
Goto Position 1-8
+24VDC
In Position 1
In Position 2
In Position 8
GND
GND
+24VDC
GND
24VDC Logic Supply max. 2.1A (min. 0.35mm2 / AWG22)
GND
=
1#
3#
Gallvanically Isolated Power Supply:
- Switch Mode Power Supply
- Transformator with Rectifier Bridge
24...72VDC
AC-Mains
1x115VAC
1x230VAC
3x400VAC
3x480VAC
..... - Circuit Breaker
- Fuse
All wires to X1
min. 2.5mm2
AWG16
/Error
In Position
/Brake
GND
5VDC
24VDC
RR-
RR+
Regeneration Resistor see Manual
for RS232 PC connection use 1:1cable
Pin 2 - Pin 2, Pin 3 - Pin 3, Pin 5 - Pin 5
use only
shielded cables
Motor Internal
Hall Sensors
Motor Phases
Hall Sensors /Temp Sensor
use special double shielded Linear
Motor cable (see catalogue)
min. 1.0mm2 / AGW20
Motor Internal
Hall Sensors
/ Warning
Multi Position Servo System E1100-MP-HC Servo Controller, Linear Motor and Power Supply. The
motor connection is done by a DSUB-9 connector for the sensor signals and direct wire connections
for the power lines (phases).

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 6/16
Power Supply and Grounding
=
Galvanically Isolated Power Supply:
- Switch Mode Power Supply
- Transformer with Rectifier Bridge
+
24 DC
AC-Mains
- Circuit Breaker
- Fuse
All wires 2.5mm2 (AWG16)
AC-Mains
- Circuit Breaker
- Fuse
Emergency
Stop Breaker
-
=
Galvanically Isolated Power Supply:
- Switch Mode Power Supply
- Transformer with Rectifier Bridge
24...72VDC
-
PWR signal
Power Supply signal
Power Supply motor
PWR motor
GND
GND
X1
X5
X4
X3
Config. RS232 Logic Supply/Control Motor Motor Supply
DC only
X4.9
X4.8
X4.7
X4.6
X4.5
X4.3
+24VDC
DGND
LinMot E1100-MP
Error
Warn.
+24V
En
RR-
RR+
PWR+
PGND
*Inside of the E1100 controller the PWR motor GND and PWR signal GND is connected together and
to the GND of the controller housing. It is recommended that the PWR motor GND is NOT grounded at
another place than inside of the controller to reduce circular currents.
In order to assure a safe and error free operation, and to avoid severe damage to
system components, all system components* must be well grounded to either a
single earth or utility ground. This includes both LinMot and all other control system
components to the same ground bus.
Each system component* should be tied directly to the ground bus (star pattern), rather
than daisy chaining from component to component. (LinMot motors are properly
grounded through their power cables when connected to LinMot controllers.)
Power supply connectors must not be connected or disconnected while DC
voltage is present.Do not disconnect system components until all LinMot controller
LED’s have turned off. (Capacitors in the power supply may not fully discharge for
several minutes after input voltage been disconnected).Failure to observe these
precautions may result in severe damage to electronic components in LinMot motors
and/or controllers.
Do not switch Power Supply DC Voltage. All power supply switching and E-Stop
breaks should be done to the AC supply voltage of the power supply. Failure to observe
these precautions may result in severe damage to controller.

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 7/16
Description of the connectors / Interfaces
X1 Motor Supply
Screw Terminals
X1
GND
24...72VDC
24...72VDC
GND
Motor Supply
4
GND internally
connected to
controller housing
Internal
Fuse 16AT
1
PGND
PWR+
Optional:
Regeneration
Resistor (external)
RR+
RR-
GND
2 3
Motor Supply:
Motor Supply Voltage 24...72VDC. Absolute max. Rating 72VDC +10%.
Note: Inside of the E1100 controller the PWR motor GND and PWR signal GND is connected together and to the
GND of the controller housing
Regeneration Resistor:
Optional external Regeneration Register for long stroke movements with high velocity and fast stops. Only needed
if Motor Supply voltage during stops exceeds the max. limit.
Use only Regeneration Resistor RR01-10/60 (10 Ohm, 60 W Part-No 0150-3088) or RR01-10/150 (10 Ohm,
150 W Part-No 0150-3088)
Caution:
Exceeding 90VDC supply voltage, the controller will go into error state and may be damaged.
Wiring:
2.5mm²(AWG 14)

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 8/16
X3 Motor Connector for E1100-MP and E1100-MP-HC with less than 5A rms
DSUB-9 (f)
Cosine Sine AGND +5VDC Phase 2- Phase 2+ Phase 1- Phase 1+
10k 10k 10k
Temp.
6
1274
8
395
black
green
yellow
inner shield
grey
blue
pink
white
red
Outer shield connected
to connector housing
+5VDC
Motor
Note: E1100-MP-HC: If motor current exceeds 5 Arms, then use x2 connector for phases!
X2 & X3 Motor Connector for E1100-MP-HC Version
X3
DSUB-9 (f)
X2
1+ u
1- v
2+ w
2- x
SCRN
Cosine Sine AGND +5VDC Phase 2- Phase 2+ Phase 1- Phase 1+
X2 X3
10k 10k 10k
Temp.
+5VDC
6
1274
8
395
Outer shield
PHASE 2- PHASE 2+ PHASE 1- PHASE 1+
SCREEN
black
green
yellow
inner shield
grey
blue
pink
white
red
Caution:
Do not
connect
X3.1/2/6/7
SCRN
1+ u 1- v 2+ w 2- x
Note:
- PS01-48x.. and PS01-37x240-F stators must be connected to X2 and X3 connectors of E1100-MP-HC
controllers
- Use only special double-shielded Linear Motor Cable.
- Use +5V (X3.3) and AGND (X3.8) only for motor internal Hall Sensor supply (max. 100mA).
- Do NOT connect AGND (X3.8) to ground or earth!
- Inner shield (AGND) and outer shield (earth) must be isolated to each other.
Caution:
- Wrong Motor wiring may damage Linear Motors and/or Servo Controller.
- If you are assem bling motor cable by your own, double check motor wiring carefully before power up.

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 9/16
X4 Control / Logic Supply
X4
In Position /Error
1.0A 100mA
GND +24VDC Logic Supply
GND +24V DC
Logic Supply
Outputs
/Warning
100mA
1 5 76 98
GND internally
connected to
controller housing
100mA
4
/Brake
Internal
Fuse 3AT
32
Internal
Fuse 3AT
+24VDC Output Supply to X6 Outputs
GND
4k7
4k7
4k7
1k6
Digital I/O’s:
Inputs 24V / 5mA / 1msec (Trigger Input 0.25msec)
Outputs 24V / max.100mA (Break Output max.1A)
Supply:
24VDC min. 100mA (no load on the outputs)
typ. 1.1A (all 10 outputs “on”with 100mA load and /Break with no load)
max. 2.1A (all 10 outputs “on”with 100mA load and /Break with 1A load)
Wiring: 0.2-1.5mm²(AWG24-16)
LED State Display
Green
Yellow
Yelllow
Red
24V Logic Supply OK
Motor Enabled
Warning
Error
X5: COM
5
4
3
2
1
9
8
7
6
DSUB-9 (m)
RS232: 38.4kBaud, use 1:1 connection cable to PC

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 10/16
X6: Digital I/O
DSUB-25 (f)
All Inputs:
Direct interfacing to digital 24VDC PLC outputs.
Max. Low Level: <1.5V Min. High Level: >4.0V
Input current: 0.5mA Sample rate: 1ms
All Outputs:
Short circuit and overload protected high side switches
Voltage: 24VDC Max. Output current: 100mA
Update rate: 1ms
Outputs may directly drive inductive loads.

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 11/16
Physical Dimension
E1100-MP / E1100-MP-HC
Single axes controller
Width mm (in) 40 (1.6)
Height mm (in) 250 (9.9)
Height without fixings mm (in) 235 (9.3)
Depth mm (in) 180 (7.1)
Weight Kg (lb) 1.5 (3.3)
Case IP 40
Storage Temperature °C -25…70
Operating Temperature °C 0…50
Max. Case Temperature °C 65

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 12/16
Power Supply Requirement
Power Supply motor
The calculation of the needed power for the Motor supply is depending on the application and the
used motor.
Power Supply signal
24VDC min. 100mA (no load on the outputs)
typ. 1.1A (all 10 outputs “on”with 100mA load and /Break with no load)
max. 2.1A (all 10 outputs “on”with 100mA load and /Break with 1A load)
Regeneration of Power / Regeneration Resistor
There are two possibilities to deal with power regeneration:
Option A: Connect an additional capacitor to the motor power supply. It is recommended to use
a capacitor >= 10’000 µF (install capacitor close to the power supply!)
Option B: Install a Regeneration Resistor to X1 (RR+ and RR-). The threshold value of the
voltage depends on the used motor voltage power supply. The max. threshold value
must not exceed 88 Vdc.
Item Description Art. No.
Capacitor Capacitor 10’000 µF / 100 V 0150-3075
Regeneration Resistor RR01-10/60 (10 Ohm, 60 W) 0150-3088
Regeneration Resistor RR01-10/150 (10 Ohm, 150 W) 0150-3090
Ordering Information
Servo Controller Description Art. No.
E1100-MP Multi Position Controller 8 Commands 72VDC/4A 0150-1661
E1100-MP-HC Multi Position Controller 8 Commands72VDC/15A 0150-1662

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 13/16
Declaration of Conformity CE-Marking
Manufacturer: NTI AG
LinMot ®
Haerdlistrasse 15
CH-8957 Spreitenbach
Switzerland
Tel.: [phone]
Fax: [phone]
Products: LinMot ® Controllers
Type Art.-No. Type Art-No. Type Art.-No.
E1100-MP 0150-1661
E1100-MP-HC 0150-1662
The product must be mounted and used in strict accordance with the installation instruction contained
within the User’s Manual, a copy of which may be obtained from NTI Ltd.
I declare that as the authorized representative, the above information in relation to the
supply/manufacture of this product is in conformity with the stated standards and other related
documents in compliance with the protection requirements of the EMC Directive (89/336/EEC) and is
marked in accordance with the CE Marking Directive (93/68/EEC).
Standards Complied with:
EMI EN 55011 Class A
EN 61000-6-4
Electromagnetic EN 61000-4-2 4 kV / 8kV
Suspectibility EMC EN 61000-4-4 1 kV / 2kV
EN 61000-6-2 EN 61000-4-3 10 V/m
EN 61000-4-6 10 V
ENV 50204 10 V/m
Company
NTI Ltd.
Zürich, June 29, 2004
-----------------------------------------------------------
R. Rohner / CEO NTI Ltd.

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 14/16
Error codes
In case of an error the following messages will be showed on the connected computer.
Error ID Error Message
1 Logic supply voltage too low
2 Logic supply voltage too high
3 Motor supply voltage too low
4 Motor supply voltage too high
5 Regeneration Resistor not connected
10 Sensor Signals missing
13 Over Current
16 Servo Controller Ph1+ too Hot
17 Servo Controller Ph1- too Hot
18 Servo Controller Ph2+ too Hot
19 Servo Controller Ph2- too Hot
20 Servo Controller DCLV too Hot
22 Servo Controller Connector too Hot
23 Servo Controller Core too Hot
24 Servo Controller Power Bridge Ph1+ defect
25 Servo Controller Power Bridge Ph1- defect
26 Servo Controller Power Bridge Ph2+ defect
27 Servo Controller Power Bridge Ph2- defect
28 Servo Controller Supply DigOut IC Fuse Blow
29 Servo Controller Supply Motor 5VA Fuse Blow
30 Servo Controller Supply Motor AGND Fuse Blow
32 Motor Temp Sensor too hot
33 Motor Hall Signals missing
34 Motor Slider missing
35 Motor too hot calculated
36 Regeneration Resistor too hot calculated
40 Motor Ph1+ Short circuit to GND
41 Motor Ph1- Short circuit to GND
42 Motor Ph2+ Short circuit to GND
43 Motor Ph2- Short circuit to GND
44 Motor Short circuit Ph1 to Ph2
48 Wrong Wiring Motor Ph1+ To Ph2+
49 Wrong Wiring Motor Ph1+ To Ph2-
50 Wiring Broken Motor Ph1+ To Ph1-
51 Wrong Wiring Motor Ph2+ To Ph1+
52 Wrong Wiring Motor Ph2+ To Ph1-
53 Wiring Broken Motor Ph2+ To Ph2-
192 MPC data not found or defective!

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 15/16
Contact Addresses
NTIAG
LinMot Tel. [phone]
Haerdlistrasse 15 Fax. [phone]
CH-8957 Spreitenbach email: [e-mail]
Switzerland Web: www.LinMot.com
LinMot Inc.
N2444 Broad Street Phone [phone] or 262-728-2699
Delavan Fax: [phone] or 262-740-0141
WI 53115 email: [e-mail]
USA Web: www.LinMot.com

Multi Position Controller E1100-MP / -MP-HC
NTI AG Installation: E1100-MP /-MP-HC / 03.10.2005 Page 16/16
Smart solutions are…