Lissmac SBM-XL 1000 G2S2-60 User manual

OPERATING MANUAL
GRINDING MACHINE
SBM-XL 1000 G2S2-60
SBM-XL 1500 G2S2-60
EN
LISSMAC Maschinenbau GmbH
Lanzstraße 4
D-88410 Bad Wurzach
Telefon [phone] / 307 - 0
Telefax +49 (0) 7564 / 307 - 500
[email protected]
www.lissmac.com
METAL PROCESSING

Imprint
Grinding machine SBM-XL 1000/1500 G2S2-60 3
Imprint
Operating manual for
Grinding machine SBM-XL 1000 G2S2-60
SBM-XL 1500 G2S2-60
Status 01-2019
Translation of the original operating manual
Manufacturer:
LISSMAC
Maschinenbau GmbH
Lanzstraße 4
D-88410 Bad Wurzach
Phone [phone] / 307 - 0
Fax + 49 (0) 7564 / 307 - 500
E-mail: [email protected]
Web: www.lissmac.com
The dissemination or duplication of this operating manual and the reuse or
disclosure of its contents are forbidden unless explicitly permitted. Non-
compliance is subject to compensation for damages.All rights reserved for
the purpose of patent, utility model, or design patent registration.

Table of contents
4 Grinding machine SBM-XL 1000/1500 G2S2-60
Table of Contents
Imprint ........................................................................................................... 3
Table of Contents ......................................................................................... 4
1About this manual.................................................................................. 6
1.1Target group..................................................................................... 6
1.2Additional documents....................................................................... 6
1.3Presentation of warnings ................................................................. 7
1.4Additional representations ............................................................... 7
2Safety....................................................................................................... 8
2.1Safety instructions............................................................................ 8
2.2Organisational measures................................................................. 8
2.3Personnel selection and qualifications............................................. 9
2.4Transport.......................................................................................... 9
2.5Normal operation.............................................................................. 9
2.6Maintenance, Service and Troubleshooting................................... 10
2.7Safety instructions for special types of dangers .............................11
2.7.1Electric power .....................................................................11
2.7.2Dust.....................................................................................11
2.7.3Fire hazard..........................................................................11
2.7.4Explosion hazard ................................................................11
2.8Explanation of warning symbols on the machine........................... 12
2.9Symbols on the machine front side................................................ 15
2.10Symbols in the machine................................................................. 16
2.11Symbols on the back of the machine............................................. 17
3Product description ............................................................................. 19
3.1Appropriate usage.......................................................................... 19
3.2Structure......................................................................................... 20
3.3Control elements............................................................................ 22
3.4Function ......................................................................................... 23
3.5Technical data................................................................................ 25
3.6Safety equipment........................................................................... 24
4Preparation for use .............................................................................. 27
4.1Transporting the machine .............................................................. 27
4.2Storing the machine....................................................................... 27
4.3Installation and assembly............................................................... 28
4.3.1Installing machine.............................................................. 28
4.3.2Connecting the machine electrically.................................. 28
4.3.3Connecting the exhaust..................................................... 29
5Operation .............................................................................................. 30
5.1User interface................................................................................. 30
5.2Structure of the interface................................................................ 30
5.3Operation using the touch screen.................................................. 31

Table of contents
Grinding machine SBM-XL 1000/1500 G2S2-60 5
5.4Turning on the machine ................................................................. 33
5.5Setting sheet thickness.................................................................. 34
5.6Setting feed.................................................................................... 35
5.7Grinding workpieces....................................................................... 36
5.8Grinding units................................................................................. 38
5.8.1Workpieces remaining in the machine............................... 39
5.8.2Turning the SBM-G grinding unit on/off............................. 40
5.8.3Turning the SBM-S grinding unit on/off.............................. 41
5.9Changing the position of the upper and lower grinding units......... 41
5.9.1Changing the position of the SBM-G grinding unit ............ 42
5.9.2Changing the position of the SBM-S grinding unit............. 42
5.9.3Changing position during running operation...................... 42
5.10Turning off the machine ................................................................. 43
6Maintenance and Cleaning.................................................................. 44
6.1Changing the abrasive................................................................... 44
6.1.1Changing the grinding belts of the SBM-G grinding units . 45
6.1.2Changing the abrasive belts of the SBM-S grinding units. 48
6.2Cleaning......................................................................................... 50
6.3Changing the filter pad on the control cabinet............................... 51
7Service................................................................................................... 52
7.1Service intervals............................................................................. 52
7.2Service work................................................................................... 53
7.2.1Tightening/replacingV-belts ............................................... 53
7.2.2Lubricating the spindle threads for the height adjustment. 53
7.2.3Inclining the front SBM-G grinding units............................ 53
7.2.4Adjusting the height of the front SBM-G grinding units ..... 54
8Troubleshooting................................................................................... 56
8.1Messages....................................................................................... 56
8.2Customer service........................................................................... 61
9Wear parts and consumables ............................................................. 62
9.1SBM-XL 1000 G1S2-60 Grinding machine.................................... 62
9.2SBM-XL 1500 G1S2 Grinding machine ......................................... 62
9.3SBM-G 1000 grinding units............................................................ 62
9.4SBM-G 1500 grinding units............................................................ 62
9.5SBM-S grinding units ..................................................................... 63
9.6Exhaust system.............................................................................. 63
9.7Working Width of the grinding belt................................................. 63
9.8Transport belts ............................................................................... 64
10Taking out of operation and disposal ................................................ 65
11Warranty conditions............................................................................. 66

About this manual
6 Grinding machine SBM-XL 1000/1500 G2S2-60
1 About this manual
1.1 Target group
This operating manual contains important information on how to operate the
machine safely, properly and economically.
The operating manual is directed at the machine operator and the operating
and maintenance personnel.
Each person responsible for operating and maintenance work on the
machine must have read and understood this operating manual.
The operating manual is to be supplemented by directives for accident
prevention and environmental protection, according to national
requirements.
Along with the operating manual and the valid legal regulations for accident
prevention in the country of use and the place of use, also recognised
technical regulations for safety and proper work are to be observed.
1.2 Additional documents
Additional documentation of the respective manufacturers of individual
components of the machine are available as supplements to this operating
manual:
Toshiba frequenzumformer VFS 11
Documenation extraction system

About this manual
Grinding machine SBM-XL 1000/1500 G2S2-60 7
1.3 Presentation of warnings
In this operating manual warnings are presented according to the following
examples:
SIGNAL WORD!
Type and source of danger
Consequences of non-compliance
Actions to avert the danger.
The signal word under the danger symbol indicates the degree of danger:
DANGER
This signal word signifies an extremely dangerous situation. If the situation is
not avoided, fatal injuries will result. The danger symbol can specify the
danger.
WARNING
This signal word signifies a potentially dangerous situation. If the situation is
not avoided, fatal or serious injuries can result. The danger symbol can
specify the danger.
CAUTION
This signal word signifies a dangerous situation. If the situation is not
avoided, medium to slight injuries will result. The danger symbol can specify
the danger.
NOTE
This signal word signifies a situation which presents risks to objects. If the
situation is not avoided, property damage will result. The signal word is
present without a danger symbol.
1.4 Additional representations
In this operating manual, notes and important warnings are presented
according to the following examples:
Important information is marked with a »i« in this operating manual.
Texts, which request action, are marked by a triangle (). The immediate
effect of this action is marked as result ().
The positions of the figures are marked sequentially by numbers in
parentheses.
Requests and
results
Position numbers

Safety
8 Grinding machine SBM-XL 1000/1500 G2S2-60
2 Safety
2.1 Safety instructions
The SBM-XL G2S2-60 Grinding machine is constructed with the latest
technology and to recognised safety system regulations. However, during its
use, danger for persons and property damage can occur.
The machine is to be used only for intended use in technically faultless
condition and in observance of safety instructions.
2.2 Organisational measures
Personnel, who are authorised to work on the machine, must have read and
understood the operating manual and especially the Safety Instructions
chapter before starting work. This applies notably to personnel who only
work occasionally on the machine, e.g. for changeovers and service.
The operating manual is to be kept permanently at the machine location
and easily accessible.
Perform checks for safe and hazard awareness work by operators while
following the operating manual.
Use required or regulated personal protective clothing (e.g. work gloves,
safety glasses).
Observe all safety and danger instructions on the machine.
Keep all safety instructions and danger warnings on the machine
complete and in legible condition.
No changes, removal or addition of parts to the machine without the
written approval of the manufacturer.
Only use original replacement parts from the manufacturer.
Keep intervals for service work which are specified or given in the
operating manual.
Ensure the availability of the shop equipment adequate for the
maintenance and service work.

Safety
Grinding machine SBM-XL 1000/1500 G2S2-60 9
2.3 Personnel selection and qualifications
Only responsible and authorised personnel of legal minimum age may work
on the machine.
Personnel who are being trained or orientated on the machine may only
work on the machine under continuous supervision of an experienced
person.
Only use trained or orientated personnel. Clearly establish
responsibilities of the personnel for operating, maintaining and
servicing.
Establish a machine operator responsibility. The machine operator may
refuse to follow instructions that are contrary to safety.
2.4 Transport
Only use lifting gear and load carrying equipment with sufficient lifting
capacity during loading work.
Name an expert instructor for the lifting process.
Only lift the machine properly with the lifting gear according to
instructions in the operating manual. Only use the provided attachment
points for the load carrying equipment.
Only use suitable transport vehicles with sufficient load capacity.
Reliably secure the machine during vehicle transport. Use suitable
attachment points.
Even when moving the machine only for a short distance, disconnect
the machine from the power mains!
Perform recommissioning after transport only according to the operating
manual.
2.5 Normal operation
Before beginning work become familiar with the operating location and
working environment. The work environment includes, for example,
work area obstructions, floor load carrying capacity and assistance
options in case of accidents.
Only operate the machine in a safe and functional condition.
Refrain from working in any manner that is questionable in regard to
safety.
Immediately stop and secure the machine in case of malfunctions.
Immediately correct malfunctions.
At least once per shift check the machine for externally recognisable
damage and deficiencies. Report any changes occurring (including
operating behaviour) to the responsible department or person. If
necessary, immediately stop the machine and secure it.

Safety
10 Grinding machine SBM-XL 1000/1500 G2S2-60
2.6 Maintenance, Service and Troubleshooting
Have special work performed only by technicians authorised for it.
Perform adjustment, maintenance and service work according to
instructions in the operating manual. Keep the specified intervals for
service work.
Inform operating personnel before beginning special and maintenance
work. Name a surveillance person.
If the machine is completely shut off during service and repair work,
secure the machine against accidental start.
When the machine is being cleaned of dust residue, always disconnect
the machine and the exhaust system from the mains supply.
Before cleaning the machine with cleaning agents, close all openings
with suitable materials in which no water or cleaning agent can
penetrate, for safety or functional reasons. Electric motors and switches
are especially at risk.
Do not perform any cleaning with high pressure cleaners.
Openings which were sealed before cleaning, must be completely
opened after cleaning.
Always tighten loosened screw connections with the specified tightening
torques during maintenance and service work.
If safety equipment is dismantled during changeover, maintenance,
service and repair, remount and check the safety equipment
immediately after the work is completed.
Dispose of operating and auxiliary materials and replacement parts in a
safe and environmentally sound manner.