Lithium Cycles Super73-V2 User manual

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
1
Owner’s Manual
User manual
Assembly, Maintenance, and Warranty
Model: Super73-V2

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
2
©Copyright 2018 Lithium Cycles, Publication 1 issue 1.
Updated September 2018
This handbook contains information on the
Super73-V2.
Always store this Owner’s Handbook with
the Super73 and refer to it for information
whenever necessary. The information
contained in this publication is based on the
latest information available at the time of
printing.
More information can be found on
www.lithiumcycles.com
Lithium Cycles reserves the right to make
changes at any time without prior notice, or
obligation. Not to be reproduced wholly
or in part without the written permission of
Lithium Cycles.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
3
TABLE OF CONTENTS
You are now part of the Super73 owner’s
circle. Before jumping on your new vehicle,
please keep in mind a few important safety tips
and maintenance recommendations to ensure the
best experience.
For the latest information, please refer to our
website www.lithiumcycles.com/pages/owners
PAGE:
Page 4 WELCOME
Page 5 REGISTER YOUR BIKE
Page 6 IMPORTANT!
-Before you begin –Battery Charging
Page 7 UNBOXING
Page 8 ASSEMBLY
Page 14 OPERATING YOUR SUPER73
Page 15 YOUR FIRST RIDE
Page 16 WHAT YOU NEED TO KNOW/SAFETY
Page 19 MAINTENANCE
Page 20 WARRANTY INFORMATION

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
4
WELCOME
We’re glad to have you as part of our Super73 rider community.
Let the adventures begin. Please read this owner’s handbook
before riding in order to become thoroughly familiar with the
correct operation of your bike’s controls, its features, capabilities,
and limitations. This handbook includes safe riding tips, but does
not contain all the techniques and skills necessary to ride a
bicycle safely. Please make sure you are familiar with your regions
bicycle laws.
JOIN OUR COMMUNITY OF RIDERS
Our relationship with you does not end with the purchase of a
Super73. Your feedback on the buying and ownership experience
is very important in helping us develop our products and services
for you.
There are many ways to interact:
•Owner’s Circle Newsletter
•https://www.super73owners.com/
•Instagram.com/Super73 #SUPERSQUAD
•Visits and riders are welcome at our headquarters in Orange
County
2862 Walnut Avenue, Suite D - Tustin, CA, 92780
oPhone: 1.949.313.6340
oE-mail: [e-mail]
SEE YOU ON THE ROAD
-TEAM SUPER73

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
5
1. REGISTER YOUR SUPER73
In order to validate your warranty your Super73 must be registered.
Each Super73 has a unique serial number to help us track your
purchase and guarantee the quality and service of your bike.
Record the following information for future reference:
Location or website of purchase:
…………………………………………………………
Date of purchase: …………………………………………………
Model (V2): ………………………………………………………..
Bike Serial #: (Engraved on the side of the bottom bracket in between
the pedal cranks)
…………………………………………………………………….
Battery #:
……………………………………………………………………
Battery Key #:
…………………………………………………………………………
………….
We recommend that you keep your original receipt with this
handbook.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
6
2. BEFORE YOU BEGIN
1. CHARGE THE BATTERY OVERNIGHT.
An initial charge will help condition your battery cells and allow for optimum
performance throughout its life.
Please note that the charger indicator light may turn green, indicating a
complete charge, before the conclusion of the night.
Allowthechargetocontinueforatleast8hours.Subsequentchargeswillbe
complete after 3-4 hours, or when the light turns green.
2. PLUGIT INPROPERLY.
Turn off the battery, “0”, and connect the battery to the charger then connect
to the AC wall outlet. This will reduce or eliminate chance of sparking due to
capacitordischarge.
The battery must then be turned on, “1”, in order for the battery to charge. When the
charge is complete, first turn off battery, then unplug the charger from the battery.
The battery is ready for use.
3. LOCKINBATTERYWHILERIDING.
Battery may slip out over rough terrain unless securelylocked into place with
provided keys.
4. CHARGING LONGTERM
If the SUPER73 or battery is left unused for prolonged storage, recharge the battery
at least every (3 months) 90-days during storage for optimum battery performance.
Leave battery at no more than half capacity before storage.
NOTE: LOST OR DAMAGED KEYS ARE NOT COVERED UNDER WARRANTY;
WE STRONGLY SUGGEST MAKING COPY OF KEYS

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
7
3. UNBOXING
WHAT’S IN THEBOX
•Bike
•Front Wheel
•Pedals
•Welcome Kit
*Battery and Charger shipped separately
TOOLS NEEDED
•Box Opening: Brute Force
•Pedal Install: Pedal wrench or 15mm open-end wrench
•Zip-Tie Cutting: Flush Cutters
•Plastic Wrap/Foam Cutting: Scissors
•Front Wheel Install: 15mm socket w/socket wrench
•Handlebar Install: Long L-Shaped 6mm Allen wrench & 13mm open-end
wrench
•Brake Lever Install: 4mm Allen wrench
Packing Material
Please dispose of properly at your local refuse center or
follow guidelines on packaging.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
8
4. ASSEMBLY
Please read and refer to the following guide to correctly and safely assemble this model:
1. Before opening the box, lay the box down with the ‘Super73’ logo facing up. Opening
the box in any other way may cause the inner contents to fall out, resulting in damage.
2. Remove the wheel box and set aside. Use a pair of scissors to carefully cut the tape
holding the bike’s plastic wrap together. Cutting too deep may damage crucial bike
components.
IMPORTANT: IN ORDER TO VALIDATE MANUFACTURER WARRANTY
ASSEMBLY BY E-BIKE SPECIALIST IS REQUIRED.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
9
3. We strongly recommend having a second person assist with lifting the bike out of the
box; engage the kickstand and set the bike upright on a clutter-free floor space.
4. Remove the front wheel from its box (this is where that welcome kit is located!), loosen
the wheel nuts and slide into drop out. Tighten the wheel nuts using a 15 mm socket
wrench and tighten to a torque of 25-30 lb/ft.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
10
5. Use a pair of flush cutters to cut all fluorescent yellow cable ties holding the handlebar to
the frame and a pair of scissors to remove all the protective foam.
6. NOTE: WE HIGHLY RECOMMENDED TO HAVE A SECOND PERSON
PLACE HIS/HER HAND UNDER HEADSET TO ENSURE COMPONENTS DO
NOT FALL DURING ASSEMBLY.
Use a 6mm Allen wrench and a 13mm open-end wrench to remove the handlebar riser
clamp hardware to install handlebars.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
11
7. Reinstall the riser clamps with the handlebar centered and at desired angle. Make sure the
handlebar harness rests between the handlebar risers and below the handlebar. Tighten
the riser clamp bolts and coupling nuts to a torque of 15-20 lb/ft.
8. Install the brake levers using a 4mm Allen wrench to tighten the clamp bolt. Install the
front brake lever on the right side, near the throttle, and the left brake lever on the left
side. Route the brake lines in an appropriate manner that eliminates the risk of binding or
pulling.
NOTE: THROTTLE SHOULD NOT BE ATTACHED TO CLOSE TO BRAKE
LEVER.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
12
NOTE: the following pictures dictate the factory recommended brake line and cable
routing.
9. Connect the handlebar harness, and all other connectors, by aligning the alignment
arrows stamped on each connector. (RED TO RED, YELLOW TO YELLOW, BLACK
TO BLACK) Double-check all connections starting from the motor controller, under
battery tray, and following each electrical cable.
NOTE: CONNECTOR PINS ARE VERY SENSITIVE. LINE UP ARROWS ON
MALE AND FEMALE CONECTORS TO ENSURE YOU DO NOT
BREAK/DAMAGE PINS.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
13
10. Install the pedals using a pedal wrench or a 15mm open-end wrench. Look for a small
L/R on each pedal and install on corresponding crank. The right pedal is installed in a
clockwise direction. The left pedal is installed by turning counter clockwise.
11. Final step, inflate the front and rear tires to 20 P.S.I. for street use, and 15 P.S.I for off
road use.
Before going for the first ride be sure to review the pre-ride inspection list, and to wear the
appropriate safety equipment.
Happy Riding!

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
14
5. Operating Your Super73
1. INSERT THE BATTERY
A. Make sure the battery is fully charged (the LED on the charger should be green).
B. With one hand on the frame, use the other hand to slide the battery horizontally onto the
battery tray on the frame. Push it all the way in until it clicks.
C. Lock it in place with the provided key to prevent it from sliding out. Check the battery is
secure.
D. Make sure the safety power switch on the underside of the battery is on (on the “1”
side). For information on how to charge the battery, see page 6.
2. POWER-ON THE DISPLAY Disengage Kickstand (Do Not sit on the bike with the
kickstand engaged) Seat yourself on the Super 73. Turn on the display panel by holding
down the power button for a few seconds (1-3 seconds). Make sure the battery switch is on.
The thumb display screen will light up. The throttle is now live.
3. SET YOUR LEVEL OF PEDAL ASSIST To select your level of pedal assist, press on
the “M” button on your display. You have 3 levels of pedal assist.
Basic overview of pedal assist settings:
ASSIST 0 - No pedal assist.
ASSIST 1 - 50% of speed power - ECO
ASSIST 2 –75% of speed power - MED
ASSIST 3 - 100% of speed power - HIGH
The higher the level, the more electric assistance you’ll get, and the less you’ll have to
pedal.
4. TURNING ON THE LIGHTS To turn on your headlight and rear lights tap the power
button once. Do the same to turn off.
5. TURNING OFF YOU BIKE When you are done riding your Super73 it is important to
turn off the power properly.
A. Turn off the display by holding down the power button for 1-3 seconds
B. Turn off the battery by pressing the switch beneath the battery, should be on the “0”
side.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
15
6. BEFORE THE FIRST RIDE
If you have purchased your bike from a specialist dealer, they must provide the electric bike in a
condition ready to ride in order to ensure safe operation.
SAFETY CHECK
1. WHEELS Check the tires’ condition, alignment and air pressure. Check the tires and wheels for
damage, cracks and deformation.
2. BATTERY Check that the battery is inserted securely: push the battery into its holder until it clicks
into the lock. Remove the key from the lock and pull the battery to check if it has indeed locked into
place. Check the charge status of the battery. Familiarize yourself with the functions of all controls.
3. BRAKES SYSTEM Pull both brake levers. You should feel an obvious pressure point and the
levers should not be able to touch the handle. Make sure that the pads are not rubbing against each
other. If they do rub at the beginning, it’s normal because they are not broken in. To learn more about
adjusting brakes go on our website, our YouTube channel, or visit your local bike shop to have them
professionally adjusted and tuned. Check that the configuration of the brake lever matches what you
are used to. Otherwise your specialist dealer should adjust the configuration of the brake levers.
4. LIGHTING: Check if the front and rear lights are working properly and if the front light is set
correctly. Do not cover lighting and reflectors.
5. CABLES: Look out for any loose cables, ensure all cables are connected.
6. DISPLAY: Check that your display turns on and functions properly
7. KICKSTAND: Make sure that the kick stand is tightly secured, and not rubbing against the ground
or tires. (Do Not sit on the bike with the kickstand engaged this will cause damage to
kickstand and possible damage to frame. THIS WILL VOID WARRANTY)
!WARNING! Make sure the brakes are engaged prior to getting on to your bike. If the
assistance mode is turned on, your E-Bike will start moving as soon as you push on the pedal.
The unfamiliar push can otherwise cause a fall, hazard, or accident.
!WARNING! Do not place the key inadvertently or any other metal object into the charging
port as this can result in a short circuit and render your battery nonchargeable and in need of
replacement. (THIS IS NOT COVERED UNDER WARRANTY)

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
16
4. TURNING ON THE LIGHTS To turn on your headlight and rear lights tap the
light/power button once. Do the same to turn them off.
5. TURNING OFF YOUR BIKE When you are done riding your Super73 it is important to
turn off the power properly.
A. Turn off the display panel by pressing the power button for a few seconds.
B. Turn off the battery by pressing the safety switch on the side of the battery. The switch
should be on the “O” side.
C. You can charge the battery while it’s on the Super73 or remove it from the controller and
charge it separately.
7. FIRST RIDE
Take your Super73 for a spin. THE BIKE IS POWERFUL AND WILL
ACCELERATE RAPIDLY.
Onaflat,cleansurfacelikeastreet,withnoheadwind,youshouldbeabletohit
26-27mph.Allbikesthatleaveour warehouse floor are tested to attain that
speed.
Depending on the weight of the rider (160-200 lbs), you should be able to go 25-
27 miles while using the throttle only, without pedaling. Use of pedal assist
increases the battery range.
Riding off-road (sand, gravel, dirt, uneven terrain)
Please note that the Super73 is designed primarily for riding on flat paved roads.
Riding on any other surfaces including sand, grass, gravel, dirt, rocks, or various
uneven terrain may significantly decrease battery life and motor performance as
well as increase wear and tear.
Battery Life:
Poweroutputwillvarydependingonbatterycapacity.Ifyourbatteryisat20%
forexample,itwon’t haveasmuchpower asafullychargedbattery.Ifyour
Super73hasbeenshippedtoyoualongwiththebattery,pleasefullychargethe
battery first. Howdoyouknowit’s fullycharged? Batteryisfully charged
when the green LED light on the charging cableconverter is green.
Lifting the bike: When lifting the bike, do not carry it from the battery pack,
carry it from the frame, as otherwise this may damage the rack.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
17
8. WHAT YOU NEED TO KNOW
GENERAL WARNINGS
Like any sport, bicycling involves risk of injury and damage. By choosing to ride a
bicycle, you assume the responsibility forthatrisk,soyouneedtoknow,andpracticethe
rulesofsafeandresponsibleridingand theproper use and maintenance of thisbicycle.
Proper use and maintenance of your bicycle reduces risk over injury.
Your bicycle isdesigned for use by person 16 years old and above.
Riders must have the physical condition, reaction time and mental capability to ride and manage
traffic, road conditions, and sudden situations, while also respecting the laws governing electric
bicycle use where they ride, regardless of age. If you have an impairment or disability such as a
visual impairment, hearing impairment, physical impairment, cognitive/language impairment, or
a seizure disorder, consult your physician before riding any bicycle.
Notice: It is recommended that users pay special attention to all of the general
operating rules below before operating their Super73 bike.
•When riding, obey the same road laws as all other road vehicles including giving way to
pedestrians and stopping at red lights and stop signs.
• Foradditionalinformation,contacttheroadtrafficauthority,policedepartmentor
DepartmentofMotorVehicles in your state orcountry.
•Use correct hand signals to indicate turning or stopping.
•Concentrate on the path ahead. Avoid potholes, gravel, wet or oily roads, curbs, train
tracks, speed bumps, drain gates, and other obstacles.
•Cross train tracks at a 90 degree angle or walk your bike across.
• Be aware at intersections and when preparing to pass other vehicles or other cyclists.
• Familiarize yourself with all the bike features. Practice using the brakes and power
system.
•If you are wearing loose pants, secure the bottom using leg clips or elastic bands to
prevent them from being caught in the chain orgears.
•Wear proper riding clothes and avoid wearing open toe shoes.
•Don’t carry passengers or cargo that will interfere with your ability to control the bicycle.
•Don’t use items that may restrict yourhearing.
• Maintainacomfortablestoppingdistancefromallotherobjects,riders,andvehicles.
Safebrakingdistancesare based on forces such as weather and light conditions
among other variables.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
18
WET WEATHER
• It is recommended to not ride in wet weather. Ride in wet weather only if necessary.
• The Super73 is not meant for use in puddles, heavy rain, and streams. Never immerse this
product in water as the electrical system may bedamaged.
• Take extra care while riding in wet conditions. Feet or hands can slip in wet
conditions and lead to deathor serious injury from afall.
• Brake earlier asit will take longer to slow than when operated in dry conditions. Decrease
riding speed.
• Wear reflective clothing and use approved safety lights.
• Road hazards are more difficult to see when wet, proceed with caution.
NIGHT RIDING
Be safe! It is recommended to not ride at night. Ride at night only if necessary.
• Ensure your Super73 is equipped with a full set of correctly positioned and clean reflectors.
• Use a properly functioning lighting set comprised of a white front lamp and red rear lamp.
• Use flashing rear lights to increase visibility.
• Wear reflective and light-colored clothing.
• Slow down and use familiar roads with street lighting, if possible.
TIRE INFLATION AND REPLACEMENT
The Super73 has 20’’x4.25’’ rubber tires with inner tubes. The tires are designed for
durability and safety for regularcyclingactivities.However,tiresneedtobechecked
beforeeachuseforproperinflationandcondition. Properinflation,careandtimely
replacementwillhelptoensurethatyourbikesoperationalcharacteristicswillbe
maintained, and unsafe conditionsavoided.
Lithium Cycles recommends 15-20 P.S.I. for the front and rear tires on the Super73 for street use. And
15-18 P.S.I. for off road riding.
It is critically important proper air pressure is always maintained in pneumatic tires. Do not
underinflate or overinflateyourtires.Lowpressuremayresultinlossofcontrol,and
overinflatedtiresmayburst.Failuretomaintain the air pressurerating indicated on
pneumatic tires at all times may result in tire and/or wheel failure. Inflateyourtiresfroma
regulatedairsourcewithan availablepressuregauge.Inflatingyourtiresfrom an unregulated
air source could overinflate them, resulting in a burst tire.
When tire wear becomes evident or a flat tire is discovered, you must replace the
tire (s) and/or inner tube (s) before operating the bike to avoid injury to operators
and/or damage to your bike.
Topreventseriousinjury, ensurethatallairpressurehasbeenremovedfromtheinnertube
priortoremoving thetire from the rim.
A NOTE FOR PARENTS AND GUARDIANS
As a parent or guardian, you are responsible for the activities and safety of your child. The Super73 is
not designed for use by children. Additional safety information regarding helmets follows in the
HELMETS section of thismanual.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
19
SAFETY / NOTES
The following safety notes provide additional information on the safe operation of your
Super73 and should be closely reviewed. Failure to review these notes can lead to serious
injury or death.
•All users must read and understand this manual before first use. Additional
manuals for components used on your bicycle may also be provided and should
be read before use in addition to this manual.
•Ensure that you comprehend all instruction and safety notes/warnings.
• Alwayswearanapprovedbicyclehelmetwheneverusingthisproductandensure
thatallhelmetmanufacturer instructions are used for fit and care of your helmet.
Failure to weara helmet when riding may result inserious injury or death.
•Ensure correct tightening and setup is performed on your bicycle before purchase and is
checked regularly.
• Itisyour responsibility tofamiliarize yourself withthelaws andrequirements of
operation of thisproductinthe area(s) where youride.
•Off-road riding requires close attention and specific skills and presents variable
conditions and hazards which accompany the conditions.
•Wear appropriate safety gear and do not ride alone in remote areas.
•Bicycles and bicycle parts have strength and integrity limitations and extreme
riding should not be performed or you risk damaging the components or becoming
seriously injured or killed.
•After any incident you must consider your bike unsafe to ride until you consult
with a certified bicycle service provider for a comprehensive inspection.
•Failure to properly charge, store or use your battery will void the warranty and may cause
a hazardous situation.
•Extreme care should be taken when using the pedal assist sensor and propulsion
on this product. Ensure you understand and are prepared for the power
assistance to engage as soon as pedaling is underway.
•You should check the operation of the brake inhibitor switches before each ride.
The brake system is equipped with an inhibitor which shuts down the power to
the electric motor whenever the brakes are engaged. Check proper operation of
brake switches beforeriding.
•User must understand the operation of the twist thumb throttle and pedal assist
sensors before using and taking ample care in their usage in respect to traveling
at speeds appropriate for usage area and user experience level.
•Any aftermarket changes to your Super73 bike not expressly approved by Lithium Cycles
could void the warranty and create an unsafe riding experience.
•Because e-bikes are heavier and faster than normal bicycles, they require extra caution and
care while riding.
• Do not remove front or rear wheelreflectors.

2862 Walnut Avenue, Suite D - Tustin, CA, 92780
Phone: [phone] • E-mail: [email protected]
20
9.MAINTENANCE
Regularly maintaining your Super73 is the best way to protect your
investment. Proper maintenance is essential to your safety. It will also
reward you with a more economical and trouble-free riding experience.
Before maintenance and adjustments, make sure the battery is removed from
the bike, and /or motor is turned off. Operate on a level surface. This will
eliminate several potential hazards: injury from moving parts, electric shock,
damaging of bike.
Read the instructions before you begin and make sure you have the
tools and skills required. You should wear eye protection when
working near the battery or using compressed air.
Brakes
See video on our website on how to adjust: www.lithiumcycles.com/pages/owners
Likeanynewbrakes,theyneedtobebrokenin.Thereisa break-inperiod.If
younoticeasqueal-likesound,it’s normal. Thebrakesarenaturally
adjusting.Itwillgoaway.Dependingonthefrequencyofuse,youmayneedto
replacethebrake pads. You can purchase online brake replacement online
or through Lithium Cycles.
Wheels
For optimum speed, wheels should be inflated to a minimum of 20 psi.
Inspection: Every time you check for inflation you should also examine the
tire for damage, foreign objects andwear. Youshould look for bumps or bulges
in the tread or side of tire. Cuts, splits, cracks on side of tire. Replace tire if
you cansee fabric or cords.
Inadditiontoproperinflation,correctwheelalignmenthelpstodecreasetire
wear.Ifyoufindatireiswornunevenly,have your dealer check the wheel
alignment.
Oiling is not needed for the Super73 V2.
Cleaning
Clean the frame like any other vehicle you own with soap and water, using a soft
cloth so as not to scratch paint. Take care to not spray electronic components
directly with liquids.