Little Tikes Cozy Truck 663161M8 User manual

ASSEMBLY INSTRUCTIONS
Cozy Truck™
XIM663161 - 6/22
1
Adult assembly required. Approx. assembly time: 50 min.
11
/2-5
#663161M8
#642777M8
years

WARNINGS!
• Adult Assembly Required
• Keep these instructions for future reference.
• Prior to assembly, this package contains small parts: hardware which is a choking hazard and may contain
sharp edges and sharp points. Keep away from children until assembled.
• Ride-on toys should not be used near swimming pools, on or near steps, hills, roadways, or inclines.
• Shoes must be worn at all times.
• Only one rider at a time.
• Maximum weight limit: 50 lbs. (23 Kg)
• This product is intended for use by children ages over 1 1/2 - 5 years.
• Adult supervision required. Do not leave children unattended.
• This product is intended for outdoor domestic family use only.
• Protect your eyes. Always wear safety glasses when using a hammer.
• When temperatures fall below 0°F/-18°C, outdoor use of this product is not recommended. In extreme cold,
plastic materials lose resilience and may become brittle and crack upon impact. Store product in a warmer,
protected place.
DISPOSAL
Disassemble and dispose of equipment in such a manner that no hazardous conditions such as,
but not limited to, small parts and sharp edges exist at the time equipment is discarded.
Thank you for choosing the Little Tikes©Cozy Truck™.
We strive to provide a durable, easy-to-assemble toy thats made to last,
giving your child years of imaginative, engaging fun!
Really important information you should know!
• Read through all the instructions rst.
• Clear a at surface to lay out all the materials so everything is close at hand.
• You will need a Phillips head screwdriver (power driver, recommended, not included)
hammer and safety glasses (not included) to assemble the Cozy Truck™.
- When installing screws, be sure screws are tightened snugly, but do NOT OVERTIGHTEN.
• Be sure to locate your decals and set aside.
• The parts are listed below - each part is identied with a letter in RED for easy reference.
• Illustrations are for reference only. Styles may vary from actual contents.
• If you have any questions, we’re here to help. Give our customer service team a call at 1-800- 321-0183.
2

3
(2) ½" (1.27cm)
Tools required (not included)
(Recommended)
(Recommandé)
(Recomendado)
Included in hardware pack (1). Discard after use.
Tool color may vary.
Top hat tool
(4) 1" (2.54cm)
(2) ¾" (1.9cm)
Hardware Guide
Shown actual size
Top hat (6)
Washer (6)
Bushing (4)
Rear axle Bushing (2)
BB
CC
DD
Top hat tool
AA
(4) 1¾" (4.44 cm)
A Few Things Before You Start!
BEFORE you begin assembly, make sure
you have all the parts listed below.
Some packages of hardware may have extra pieces.
!
Questions? We’re here to help.
Little Tikes customer service team at 1-800- 321-0183.
!
Remove and set aside. You
will need for assembly.

4
Body (1)
Door (1) Door latch (1)
Roof Pillars - FRONT
Roof pillars -
front right (1)
Logo (1)
A
BC
E1
I
Roof Pillars - REAR
E2
Roof pillars -
front left (1)
Roof pillars -
rear right (1)
F1
Roof pillars -
rear left (1)
F2
Grill (1)
G
Rear axle (1)
H
Wheels (4)
K
Center caps (4)
J
Hubcaps (4)
M
Top hat corner -
right (1)
M1
Top hat corner -
right (1)
O1
Top hat corner -
left (1)
O2
Roof (1)
D
Tailgate (1)
N
Front Wheel
Axles
Right
R
Left
L
L R
NOTE: Distance
from end to the
notch on the“Left”
axle is less than
the notch on the
“Right” axle.

5
(1) Decal sheet
is located in the
hardware pack.
Steering O-ring (1)
P
Steering Wheel (1)
S
Gas cap (1)
Q
Floorboard buttons (2)
V
Steering clip (1)
T
Floorboard (1)
W
U1
Horn bellows (1)
U2
Horn button (1)
U3
Horn collar (1)
©The LittleTikes Company, an MGA Entertainment company. LITTLE TIKES® is a trademark of LittleTikes in the U.S. and other countries. All logos, names, characters, likenesses, images, slogans, and packaging appearance are the
property of Little Tikes. Please keep this address and packaging for reference since it contains important information. Contents, including specications and colors, may vary from photos depicted on package. Instructions included.
Please remove all packaging including tags, ties & tacking stitches before giving this product to a child.
LIMITED WARRANTY
The LittleTikes Company makes fun, high quality toys.We warrant to the original purchaser that this product is free of defects in materials or workmanship for one year * from the date of purchase (dated sales receipt is required
for proof of purchase). At the sole election of The LittleTikes Company, the only remedies available under this warranty will be the replacement of the defective part or replacement of the product.This warranty is valid only if the
product has been assembled and maintained per the instructions.This warranty does not cover abuse, accident, cosmetic issues such as fading or scratches from normal wear, or any other cause not arising from defects in material
and workmanship. *The warranty period is three (3) months for daycare or commercial purchasers.
U.S.A and Canada: For warranty service or replacement part information, please visit our website at www.littletikes.com, call 1-800-321-0183 or write to: Consumer Service,The Little Tikes Company, 2180 Barlow Road, Hudson
OH 44236, U.S.A. Some replacement parts may be available for purchase after warranty expires—contact us for details.
Outside U.S.A and Canada: Contact place of purchase for warranty service. This warranty gives you specic legal rights, and you may also have other rights, which vary from country/state to country/state. Some countries/states
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
United States:
www.littletikes.com
1-800-321-0183 Monday - Friday
The Little Tikes Company
2180 Barlow Road, Hudson, OH 44236
Printed in U.S.A. D.R.©2022 The Little Tikes Company
United Kingdom:
www.littletikes.co.uk
MGA Consumer Services
P.O. Box 2040 Hockley, Essex, SS5 4BF
Phone: [phone]
E-mail: [e-mail]
Australia
www.littletikes.com.au
MGA Entertainment Australia PTY LTD.
Suite 2.02, 32 Delhi Road, Macquarie Park NSW 2113, AU.
Phone: [phone]
Email: [email protected]
CUSTOMER SERVICE:
Ce jouet
et ses piles
peuvent être
recyclés

6
Let’s get the horn working
2
Before installing
steering wheel,
apply decals 11 & 12
to dashboard.
11 12
1
Start with the steering decals!
S
Snap!
Insert horn button (part U2)
and bellows (part U1) into
horn collar (part U3).
Snap horn into center of
steering wheel (part S).
U1
U2
U3

7
Steering in a CLICK!
3
T
Squeeze steering clip (part T)
into steering wheel (part S).
Steering clip should snap into MIDDLE
hole on each side of the steering column.
Click
Insert steering wheel through
hole in dashboard AND through
the steering O-ring (part P).
Make sure the steering clip
snaps past the O-ring.
12
3
4
If your steering wheel is loose or not staying in place;
check to be sure the steering clip has completely
snapped past the O-ring.
P
S

8
Vx2
Floorboard needs buttons!
Insert (2) oorboard buttons (part V).
4
4
Cap it!
Insert gas cap (part Q).
5
Q
6
Ready...let’s get started!
First, install door latch (part C) into door (part B)
Attach using (1) 1/2" (1.27cm) screw. 1/2" (1.27cm)
B
A
Next, insert door (part B)
into body (part A).
TO PERMANENTLY LOCK THE DOOR
Add (1) additional ½”(1.27cm) screw
DOOR LOCKS AND
UNLOCKS
B
C

9
7
Roof and pillars match-up!
BEFORE YOU START: match rear
supports marked “L & R” to the
correct side of roof also marked
“L & R”.
FRONT pillars...insert, pull back, turn!
7a
Pull the FRONT pillar toward you to
fully insert the pillar into the roof.
Line up the“R” on the front roof pillar
(part E1) to the“R”on the roof (part D).
Hook the rounded end in and push down.
1
2
E1 E2
RL
F1 F2
RL
Roof Pillars - FRONT Roof Pillars - REAR
R
LD
PULL
PUSH DOWN
D
E1

10
FRONT pillars...insert, pull back, turn!
7a
E2
Turn the FRONT pillar around.
The side view mirror should be facing outward.
Repeat steps for the pillar -
front LEFT (part E2).
34
TURN
REAR pillars...insert, pull back, turn!
7b
1
Line up the “R1” on the rear pillar (part
F1) to the“R1” on the roof (part D). Hook
the rounded end in and push down.
PUSH DOWN
F1
PULL
2
Pull the REAR pillar,
toward you to fully insert
the pillar into the roof.

11
REAR pillars...insert, pull back, turn!
7b
Repeat steps for the
roof pillar - rear LEFT
(part F2).
4
F2
TURN
3
Turn the REAR pillar
around. The logo should
be facing outward.
If the door is loose or falling out - check to
be sure the front pillar is all the way seated
into the body and over the door.
There should be NO gaps.
Roof and pillars-cont.FRONT pillars...lock the door in place!
8
Make sure LEFT pillar
ts over door pin.
To ease the assembly, it
helps to place a drop or two
of liquid dish soap onto the
surface area that is being
assembled.
Insert the front roof pillars and roof
on the body (part A).
Press down rmly on both
FRONT pillars to lock roof
and door into place.

12
Rear pillars-get attached
8a
x2
13/4" (4.44 cm)
12
Person 1: Hold down roof assembly.
Person 2: Secure using (2) 13/4" (4.44cm) screws.

13
1
2
3
Grill on the front...tailgate in the back
First, turn the truck over and rest it on the roof.
Attach grill (part G) to the body (part A).
9
Logo plate MUST BE
installed ONLY AFTER
screws have been installed
x3
1" (2.54cm)
G
A
1
1
Secure using (3) 1"
(2.54 cm) screws.
1" (2.54cm)
2
x1
Secure using (1) 1"
(2.54 cm) screws.
1
2
3
Secure using (2)
1¾" (4.44 cm)
screws.
x2
13/4" (4.44 cm)

14
Grill & Tailgate...cont.
9
4
THEN, snap Little Tikes logo
(part I) into the grill.
FLIP TRUCK UPRIGHT
I
Attach one side of tailgate (part N)
into body (part A).
Then press in the other side.
N
1
2
A
Do not hammer on
surfaces or items
you don’t want to
break, mark or dent.
Place (1) top hat (part AA)
into top hat tool.
Top hat tool
AA
top hat
Insert the rear axle (part H)
into the top hat.
Hammer the axle into the top hat.
Rear axle
Really give it
a good hit!
H
REAR wheels - give it a good hit!
10

15
Slide assembled axle through rear axle guides.
Slide wheel (K), then hubcap (M) onto axle.
DD
rear axle bushing
BB
washer
Slide onto rear axle (1) hubcap (M), (1) wheel (K),
(1) rear axle bushing (DD) and (1) washer (BB).
MDDK
hubcap wheel rear axle
bushing
BB
washer
REAR wheels...get into the groove
Slide (1) washer (BB) then (1)
rear axle bushing (DD)
12
3
10a

16
Flip the truck on its side.
Place (1) top hat (AA) and the top hat tool over the
OPEN end of the axle.
Hammer the top hat onto axle.
REAR wheels...last step.
Do not hammer on
surfaces or items
you don’t want to
break, mar or dent.
10b
Top hat
Top hat tool
AA
Tall axle
cap tool
Use the tall axle cap
tool to SUPPORT the
bottom of axle.
FRONT wheels...check your axles
11
Right
R
Left
L
L R
NOTE: Distance
from end to the
notch on the“Left”
axle is less than
the notch on the
“Right” axle.
Axles are
NOT IDENTICAL.
Slide onto LEFT front axle (L)
(1) washer (BB), (1) wheel and (1) hubcap.
BB washer
L
Top hat tool
AA
top hat
Place top hat then top
hat tool onto open end
of axle. Hammer top hat
onto axle.
REPEAT these steps for RIGHT front axle

17
First, slide washer (BB), then bushing (CC) onto
assembled right axle. REPEAT on left side.
Then, insert FRONT wheels and axles.
FRONT wheels...rolling along
11a
CC
bushing
BB
washer
1
R L
Insert axle “R”
(for right) into body.
Insert axle “L”
(for left) into body.
Insert bushing (CC)
onto each axle and
push in place
CC
bushing
3
IMPORTANT! Check
axle positions - roll
the Cozy Truck
forward - HUBCAPS
SHOULD BE FACING
OUTWARD.
STOP
CORRECT
WRONG
2

18
Hammer (1) top hat (AA) onto each end of exposed
RIGHT and LEFT axles.
FRONT wheels...almost there
Top hat tool
AA
top hat
Match right“R” (part O1) top hat corners
and left “L” (part (O2) top hat corners
to the correctly marked sides of the truck.
Insert and press into place.
Align slots and snap
on (4) center caps (part J)
123
3/4" (1.9 cm)
Secure using (1) ¾"
(1.9 cm) screws.
REPEAT these steps
for LEFT side
x2
4
M1O1
Top hat
corner -right (1)
J
11b

19
LAST STEP...let’s finish with the decals!
Decals must be applied to a clean, dry surface. Wipe clean with a dry rag before application.
Remove air from under decals by applying pressure to the decals starting from the center,
and work towards edges. NOTE: If decals bubble, prick with a pin to remove the air.
12
7
5
14
6
2
3
13
x3
1
4
5
8
9
15
17
10
16
Decals are located in the bottom
of the cardboard box.
For parent controlled push rides, install the oorboard.
STOP
W
Line up openings in oorboard (part W)
to oorboard buttons.
Once buttons are inserted into
oorboard, push down to secure in place.

20