LOAD KING LK10DB 2019 User manual

OPERATORS MANUAL
LOAD KING
10’ DUMP BODY

2OM-DMP-1000 REV: B

3OM-DMP-1000 REV: B
Table of Contents
INTRODUCTION…………………………………………………………………………………………………………………………………………4
DEFINITIONS USED IN THIS MANUAL………………………………………………………………………………………………………...5
OPERATORS MANUAL…………………….…………………………………………………………………………………………………………6
PRE-USE INSPECTION……………….……………………………………………………………………………………………………………….6
PROPER OPERATION SEQUENCE…..…………………………………………………………………………………………………………..6
POST OPERATION INSPECTION……….………………………………………………………………………………………………………...7
SAFETY INFORMATION……………………………………………………...……………………………………………………………………..7
LOAD KING DUMP BODY LABELS……………………………………………………………………………………………………………….9
LUBRICATION AND MAINTENANCE……………………………………………………..…………………………………………………..12
LOAD KING WARRANTY………………….……………………………………………………………………………………………………….13
LIMITATION OF LIABILITY………………………………………………………………………………………………………………………..13
LOAD KING WARRANTY DATA RECORD……………………………………………………………………………………………………14
REVISION CONTENT………………………………………………………………………………………………………………………………...15

4OM-DMP-1000 REV: B
Company
Load King has been producing quality trailers since 1956. We are located in Elk Point, South Dakota.
Although the trailer industry is an ever-changing environment and we’ve seen many changes over the years,
we have remained commied to the simple philosophy that we will make a reasonable prot through the de-
signing, manufacturing, and markeng of top quality products that we can always be proud to call Load King.
We have not, and will not, compromise in this area.
Quality shows in all facets of an operaon, from the moment you make your rst phone call for a product in-
quiry to the me you sell your used equipment and realize you’ve received top dollar on your sale. We con-
nue to strive for excellence in every area and never quit trying to improve. We have earned our reputaon
believing that quality is value and value sells products.
Through our shared Engineering, Markeng and Sales teams, Load King and Custom Truck One Source bring
that tradion of quality and value to another market with the Load King Dump Body.
About Custom Truck One Source
Beginning in February of 2015, three family-owned and operated companies (Custom Truck & Equipment,
Ulity Fleet Sales and Forestry Equipment of VA) joined together to form what is now Custom Truck One
Source. Shortly aer its incepon, UCO Equipment became a part of the CTOS family along with TNT Equip-
ment six months later. In December 2015, CTOS welcomed its sixth company under its brand, Load King, a
leading manufacturer of high-quality and customizable trailers.
The announcement of the partnership represented the plaorm’s collecve commitment to the connued
growth and dominance of each legacy company’s individual oerings, now compounded to leverage the ex-
perse of the team and, ulmately, beer serve loyal CTOS customers all over the world. CTOS will build up-
on the market posions of each legacy company, while serving as a single source supplier of specialty equip-
ment and services for the ulity and heavy equipment industries. The ulity and heavy equipment plaorm
collecvely oers sales, rentals, parts and aer market services, remanufacturing, customized equipment and
transportaon.

5OM-DMP-1000 REV: B
Denions Used in this Manual
The following table describes text and symbols used to highlight important informaon.
Table—1
Signal Word Symbol Explanation
DANGER
Danger is used to alert readers about an immediate and serious hazard that will likely be
fatal.
WARNING
Warning is used to alert readers about the potenal for serious injury or death or serious
damage to equipment.
CAUTION
Cauon is used to alert readers about the potenal for anything from moderate injury to
serious equipment damage or destrucon.
READ Read is used to alert readers of informaon to be read on machinery
NOTE Note is used for a p or suggeson to help readers carry out a procedure successfully.

6OM-DMP-1000 REV: B
OPERATORS MANUAL
When using a Load King Dump Body, it is important to have a good understanding of the proper pre-
Inspecon, post-inspecons, and operang guidelines. By following these steps, you can safely oper-
ate the Load King Dump Body with minimal risks of damage to the machine or the surrounding prop-
erty.
Pre-Use Inspecon
1. Before using a Load King Dump Body, do a 360 degree walk around to visually inspect that the dump bed
will be free of obstrucons once in operaon.
2. Be sure to check the oil sight gauge on the reservoir to ensure the tank is full and that no oil has leaked
out.
3. Visually inspect all crical fasteners to ensure there are no loose or damaged bolts, nuts, or other hard-
ware. Ensure that all lubricaon points have been well maintained and lubricated.
4. If any damage to body or hardware is observed, do not operate unl a thorough inspecon has been con-
ducted and all necessary repairs have been made.
Proper Operaon Sequence
DANGER: Choose an operang locaon where the bed can be fully raised without approaching
power lines.
To dump:
1. Posion the chassis on level ground, away from potenal hazards such as power lines and trac.
2. Turn on the chassis engine, set the parking brake, and engage the PTO switch located on the center dash
panel.
3. If the unit is equipped with a tarper system, always ensure the tarp is fully retracted and stowed before
dumping.
4. WARNING: When raising a loaded dump body, always release the tailgate pins BEFORE raising
the body. The tailgate pins should never be released with a load against the tailgate.
5. DANGER: Before operang the dump body, ensure all bystanders are kept well away from the
area of operaon. Do not allow anyone to stand behind loaded dump body. Do not operate in high
trac areas. Operator must stay at controls through enre dumping process, away from all mov-
ing parts, and shielded from road trac or other potenal hazards.
6. Use the “Up” lever to raise dump bed to upright posion and dump cargo.

7OM-DMP-1000 REV: B
Operators Manual (Cont.)
7. DANGER: NEVER place arms, hands, or other body parts under the body while running. NEVER
allow anyone under the body while in the raised posion without the body securely resng on the
body prop. Before lowering the body, ALWAYS ensure no people, animals, tools, or other debris
are under the body.
8. Use the “Down” lever to lower body to resng posion.
9. Latch tailgate pins.
10. Disengage PTO.
To Load:
1. DANGER: Before loading bed, ensure the bed is in the fully lowered posion, the tailgate pins
are latched, and all personnel are well clear of the dump bed. UNDER NO CIRCUMSTANCES should
anyone be allowed to stand in the dump bed while using powered or gravity fed equipment to
load the bed.
2. CAUTION: If your dump body is equipped with a tarper system, always fully retract and stow
the tarp before loading.
Post Operaon Inspecon
1. Complete a 360 degree walk around to ensure there have been no hydraulic leaks during operaons.
2. Visually inspect all crical components and fasteners to ensure they were not damaged or loosened dur-
ing operaons.
SAFETY INFORMATION
For the operator’s protecon, there are warning labels and safety devices on the Load King Dump
Body that are NOT to be tampered with or removed. It is important for the operator to read all
warning labels before operang the Load King Dump Body. It is the owner’s responsibility to ensure
that the operator and workers on and around the Dump Body understand all of the safety warnings
herein and axed to the machine. Do not operate if safety labels are missing or damaged
1. WARNING: Do not modify the hydraulic system in any way. Altering the hydraulic system in-
creases the risk of operator injury and structural harm. Removing, altering or bypassing any hy-
draulic component directly violates and voids the warranty.

8OM-DMP-1000 REV: B
SAFETY INFORMATION (Cont.)
2. WARNING: The warning and safety labels must be legible. These labels must not be removed or
altered in anyway. These labels are important direcons to ensure that neither workers, nor the
dump body get damaged during working operaons or traveling. The pictures in the following sec-
on show the decals and their locaons. Operang the unit with illegible or missing safety labels is
a direct violaon of the intended use of the unit and voids the warranty.
3. DANGER: NEVER place arm, hands, or other body parts under the body while running. Never go
under a raised body for any reason without the body resng securely on the body prop. Body prop
should be checked regularly, and should not be used if damaged. Body prop should be used with
empty body only.
4. DANGER: Keep all body parts away from moving parts. Do not aempt to manually stop or re-
strain any moving parts.
5. DANGER: This dump body is a piece of heavy machinery and should be treated as such. Do not
operate while fagued, under the inuence of any medicaon which may impair your ability to
operate the machinery safely, or while otherwise impaired.
6. DANGER: Always be aware of your surroundings when operang dump body. Do not operate in
crowded areas, areas of high trac, or areas with overhead obstacles, especially power lines. Do
not allow anyone to stand behind the dump body during operaon.
7. DANGER: Do not move truck with bed in the upright posion, or without the tailgate latched.
Doing so could lead to collisions with overhead obstacles or dangerous shiing of loaded materi-
als.
8. WARNING: Do not overload. Be mindful of Gross Vehicle Weight Rang of your truck, as well as
local laws regarding vehicle weight in your area. Distribute loads evenly in bed to prevent unex-
pected weight shis, and be mindful of the eects of increased payload weight on the driving
characteriscs of your vehicle.
9. CAUTION: If your dump body is equipped with a tarper, always fully retract and stow the tarp
before loading or unloading. If a tarp is required for your parcular load, make sure the load is ful-
ly covered before driving.
10. CAUTION: Do not drive truck above 5 mph with PTO engaged. This may result in serious dam-
age to chassis and hydraulic systems.
11. Load King is not responsible for any loss or damage resulng from operators neglect of the safety
informaon provided.

9OM-DMP-1000 REV: B
LOAD KING DUMP BODY LABELS .
1
6
1
2
2
3
5
4
7

10 OM-DMP-1000 REV: B
LOAD KING DUMP BODY LABELS .
1
2
3
45

11 OM-DMP-1000 REV: B
LOAD KING DUMP BODY LABELS .
6
7
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DMP00194-5 LARGE LOAD KING LOGO DECAL 3
2 DMP00194-4 GREASE POINT DECAL 8
3 DMP00194-3 CAUTION - PINCH POINT DECAL 2
4 DMP00194-2 CAUTION DECAL 2
5 DMP00194-1 DANGER DECAL 3
6 DMP00195-7 CTOS LOGO DECAL 2
7 DMP00194-6 SMALL LOAD KING LOGO DECAL 2

12 OM-DMP-1000 REV: B
LUBRICATION AND MAINTENANCE
Lubricate grease zerks in main hinge pins and tailgate hinge pins (4 in total). See g. 1.
Fig. 1: Tailgate and Main Hinge Grease Zerks
Lubricate grease zerks in body prop hinge housing (1 each side, 2 total). See g. 2.
Fig. 2: Body Prop Grease Zerks
CAUTION: ALL grease zerks are to be topped o prior to rst use and every month following.

13 OM-DMP-1000 REV: B
LOAD KING WARRANTY
Load King (herein aer referred to as the COMPANY) warrants all products manufactured by it and
purchased by you to be free from defects in material and manufacture at the me of shipment, for one
(1) year from date of delivery. The COMPANY will furnish replacements for such parts as the COMPANY nds
to have been defecve at the me of delivery or, at the COMPANY’s opon, will make or authorize repairs to
such parts, provided that, upon request, such parts are returned, transportaon is prepaid to the factory from
which they were shipped.
This warranty shall not apply to any Product which has been subjected to misuse, misapplicaon, over-
loading, neglect (including but not limited to use of unauthorized parts or aachments), adjustments or re-
pair. Engines, motor, res, wheels, suspensions, axles, etc. and any accessories furnished with or used in the
COMPANY’s products, but which are not manufactured by the COMPANY, are not warranted by the COMPANY
but are sold only with the express warranty, if any, or the manufacturers thereof. This warranted is limited to
the rst purchaser/user and is not transferable.
THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED (INCLUDING,
WITHOUT LIMITATIONS, OF MERCHANTABILITY AND FITNESS OF ANY PRODUCT FOR A PARTICULAR PUR-
POSE), AND OF ANY OTHER OBLIGATION OR LIABILITY ON THE PART OF THE COMPANY. THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE THEREOF.
LIMITATION OF LIABILITY
It is expressly understood and agreed by you that the COMPANY’s liability for its products, whether due to
breach of warranty, or otherwise is limited to the furnishing of such replacement parts, F.O.B.
factory, and the COMPANY will not be liable for any other injury, loss, damage, or expense, whether direct or
consequenal, including but not limited to loss of use, income, prot, or producon, injury to person or in-
crease in cost of operaon, spoilage of or damage to material, arising out of or in connecon with the sale,
installaon, use or inability to use, or the repair or replacement of the COMPANY’s products.
All used vehicles and/or bodies are sold in the “AS IS” condion and no expressed or implied warranty is
made.
All of COMPANY’S Products are of high quality and are manufactured in conformity with the best commercial
pracces in the various lines. The COMPANY guarantees all Products manufactured by it to be free from de-
fects in material and manufactured at the me of shipment, for one (1) year from date of delivery. In addi-
on, the COMPANY guarantees the poron of the product to be considered structural for one (1) year from
date of manufacture.
While Load King, LLC. designs and manufactures its specic equipment conguraons to industry standards, it
is ulmate responsibility of the buyer/operator to assure that all loads are properly loaded and distributed.
All loads must comply with the applicable state and federal load limits.

14 OM-DMP-1000 REV: B
LOAD KING WARRANTY DATA RECORD
Record this informaon at the me that warranty registraon form is completed and returned to Load King
Date
Dump Body Warranty Form Submission
Date of Delivery
Model Number
S/N
Dealer
Address
Customer
Address

15 OM-DMP-1000 REV: B
REVISION DATE DESCRIPTION LOCATION
A05/23/18 INITIAL RELEASE
B05/28/19 GRAMMAR FIXES
REVISION CONTENT

16 OM-DMP-1000 REV: B

Load King
PO Box 427
Elk Point, South Dakota, USA 57025-0427
Toll Free: [phone]