LoadSurfer HLD1000 User manual

Instruction Manual
Scissor Lift Pallet Truck
HLD1000/1500
Note: Owner/Operator must read and understand this instruction
Manual before using the Scissor Lift Pallet Truck

INSTRUCTION
RAISE POSITION
Depress the lever #102（103-I）and pump handle until pallet has reached the desired
height.A clearance of-1” between floor and pallet is usually sufficient to move the load.
Do not lift load with one fork extremity of forks.
NEUTRAL POSITION
The neutral position is found at about 45”between th raise and lower position.This
neutral (drive) position disengages the lifting mechanism making the handle free from
hydraulic resistance and becomes almost weightless,yet the forks retain their raised
position.Always use the neutral position when moving a load.
LOWER POSITION
Pull the lever up to lower the forks,The lever is spring loaded for lowering only,therefore
when you release the level it will automatically return to the natural position.
WARNING
For safe operation of Hand Pallet Trucks.Please read the following instructions:
1.Do not operate a Hand Pallet Truck unless you are familiar with it and have been
trained and authorized to do so.Read all warnings and instructions here and on the
truck.
2.Do not operate a Hand Pallet Truck until you have checked its condition.Give special
attention to the wheels,handle,forks,lifts and lower control,and brakes (if so
equipped).Do not operate damaged or faulty trucks.Do not attempt repairs unless you
are trained and authorized to do so.
3.Operate Hand Pallet Trucks only from the designated operating positon.Never place
any place any part of your body in the lifting mechanism or under the forks or load. Do
not carry passengers.
4.Do not handle unstable or loosely stacked loads.Use special care when handling
long,high or wide loads to avoid losing the load,striking by standers,or tipping the truck.
5.Do not overload the truck.Check capacity plate for carrying capacity
information.Overloading may cause truck to perform incorrectly.
6.The capacity of tile truck assumes an evenly-distributed load with the center of the
load being at the halfway point of the length tile forks.
7.Make sure that length of tile forks match the length of the pallet.Using a pallet truck

where the forks are longer than the pallet will damage the truck of the pallet truck is
pushed through the pallet and the forks are under a second pallet behind the one being
lifted.When lowering the load,make sure the area where the pallet is to places is clear.
8.Observe traffic regulations.Yield rigth of way to pedestrians,Stop at cross aisles.
9.Hand Pallet Trucks are for general operation on level,flat hard surfaces.If ramps are
encountered,the optional hand brake can be ordered,or the truck may be stopped in
emergencies by operating the lowering control,which will lower load to the
ground,stopping tile truck.If the truck has to be stopped in this manner,care should be
taken so that no part of your body is near or under the load. It is important not to operate
a Hand Pallet Truck on a grade with loads that are too heavy to be easily handled by the
operator.Since these are manually operated trucks,they are not to be used by operators
that are not physically capable of safely handling the trucks with a load.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE SERIOUS INJURY TO
THE OPERATOR OR OTHERS.
THREE-MONTH MAINTENANCE SCHEDULE
1) Check oil level
2) Lubrication-Jouints,pins,axles,push rods,Steering Wheel’s and Load Roller’s
Bearings with good molybdenm type grease.
ORDERING PARTS
HPTA pallet trucks are distributed through a sales organization that is eager and
capable to service the equipment it has sold you. You will be well taken care or
if-whenever parts or repairs are needed-you turn to the source from which you
purchased your truck.When doing so “Please be sure to state Model No. and Serial
No.”of your truck and use part numbers and nomenclature as shown in parts listing
giving in this poster. Adherence to the above procedure will save time and provide
speedy assistance when it counts.

Pump parts details

Pump parts details
Item
Part No.
DESCRIPTION
QTY
Item
Part No.
DESCRIPTION
QTY
1
11010101
PIN
1
61
11010135
SCREW
2
2
11010102
SPRING CAP
1
62
11010136
SPRING WASHER
2
3
11010103
SPRING
1
63
11010137
O-RING
2
4
11010104
DUST SEAL
1
64
11010138
BIG CYLINDER
1
5
11010105
BACK-UP RING
1
65
11010139
SNAP-RING
1
6
11010106
O-RING
1
66
11010140
COPPER WASHER
1
7
11010107
PUMP CYLINDER
1
67
11010141
LIFTING PISTON
1
8
11010108
PUMP PISTON
1
68
11010142
SNAP RING
1
9
11010109
SPRING & STEEL BALL
2
69
11010143
STEEL BALL
1
10
11010110
SPRING
1
70
11010144
WASHER
1
11
11010111
O-RING
1
71
11010145
SNAP RING
1
12
11010112
CAP
1
72
11010146
DUST SEAL
1
13
11010113
O-RING
2
73
11010147
O-RING
1
14
11010114
STEEL BALL
1
74
11010148
Y-RING
1
15
11010115
PLUG
1
75
11010149
CYLINDER HEAD
1
16
11010116
COPPER WASHER
1
76
11010150
O-RING
1
17
11010117
VALVE BODY
1
77
11010151
STEEL BALL
1
18
11010118
BUSHING
1
78
11010152
Y-RING
1
19~28
11010119
Check valve assy.
1
79
11010153
O-RING
1
29
11010120
SPRING PIN
2
80
11010154
BRONZE BUSHING
1
30
11010121
BEARING CAP
1
81
11010155
STEEL SLEEVE
1
31
11010122
BEARING
1
82
11010156
PISTON ROD
1
32
11010123
TABLR
1
83
11010157
PISTON
1
33
11010124
SNAP RING
1
84
11010158
SCREW
1
34~40
11010125
Relief valve assy.
1
85
11010159
SPRING WASHER
1
41
11010126
CAM
1
86
11010160
OIL BOX PLUG
1
42
11010127
SCREW
1
87
11010161
O-RING
1
43
11010128
NUT
2
88
11010162
OIL BOX
1
44
11010129
WHEEL SHAFT
1
89
11010163
OIL BOX CAP
1
45
11010130
BEARING
4
90
11010164
Circlip
1
46
11010131
WHEEL(RUBBER)
2
***
11010165
Pump assy. for 1T
1
47
11010132
SNAP-RING
2
***
11010166
Pump assy. for 1.5T
1
48
11010133
CAP ( NYLON )
2
***
11010167
Seal kits for 1T
1
56~60
11010134
Safety valve assy.
1
***
11010168
Seal kits for 1.5T
1
Remark:
Items of pump parts for 1T and 1.5T are same, but some parts are different, so please
inform us the parts for 1T or 1.5T models if you order the parts.

Handle parts details
Item
Part No.
DESCRIPTION
QTY
Item
Part No.
DESCRIPTION
QTY
49
11010201
SNAP-RING
2
95
11010212
HANDLE
1
50
11010202
ROLLER PIN
1
96
11010213
SPRING PIN
1
51
11010203
BUSHING
1
100
11010214
LEVER
1
52
11010204
ROLLER
1
101
11010215
SPRING PIN
1
53
11010205
HANDLE STAND
1
102
11010216
BELEASE ROD
1
54
11010206
SPRING PIN
1
103
11010217
CHAIN JOINT
2
55
11010207
HANDLE PIN
1
104
11010218
CHAIN
1
91
11010208
PIN
2
105
11010219
BOLT
1
92
11010209
SPRING PLATE
1
106
11010220
BOLT
3
93
11010210
PIN
1
107
11010221
SPRING WASHER
3
94
11010211
NYLON ROLLER
1
**
91~107
11010222
Handle assy.
1

Frame parts details
Item
Part No.
DESCRIPTION
QTY
Item
Part No.
DESCRIPTION
QTY
108
11010301
WASHER
4
121
11010314
NUT
2
109
11010302
BEARING
4
122
11010315
SPRING WASHER
2
110
11010303
LOAD WHEEL
2
123
11010316
SPACER
2
111
11010304
NYLON ROLLER
4
124
11010317
CENTRIFUGAL AXLE
2
112
11010305
SNAP RING
4
125
11010318
WASHER
2
113
11010306
LOAD WHEEL SHAFT
2
126
11010319
SCISSOR PROJECT
1
114
11010307
SNAP RING
2
127
11010320
SCREW
1
115
11010308
WASHER
2
128
11010321
V-NUT
1
116
11010309
SLEEVE
2
129
11010322
PIN
2
117
11010310
LEG (LFFT AND RIGHT)
1
130
11010323
SLEEVE
2
118
11010311
SLEEVE
2
131
11010324
SPRING WASHER
2
119
11010312
SNAP RING
2
132
11010325
NUT
2
120
11010313
PIN
2
133
11010326
FORK
1