logitrans EHS 1000RF-SEMI User manual

EHS 1000RF-SEMI

D66-4
EU DECLARATION OF CONFORMANCE
Manufacturer: Logitrans A/S
Hillerupvej 35
6760 Ribe
Denmark
It is hereby declared that:
Machine: Product group: Stackers
EHS 1000RF-SEMI
Type: EHSS 1000RF-SEMI
Year of
manufacture/
Serial No.:
a) Has been manufactured in conformance with the stipulations of the:
• Directive no. 2006/42/EC
• Directive no. 2004/108/EC
• Directive no. 2006/95/EC
b) Has been manufactured in conformance with the stipulations of the standard:
• EN 3691-5
Name: Gitte K. Berg
Position: CEO
Company: Logitrans A/S
Product type declaration of:
Signature: 10.10.2016
Distributor:

3
The Logitrans Stacker is manufactured in accordance with safety directives.
Among the subjects dealt with in this Instruction Manual are:
Therefore please read this Instruction Manual carefully!
1.0 Before the first lift...
• Proper application
• Physical limitations of the product
• Risks with improper use

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EHS RF-SEMI
For proper operation,
stand behind the handle!
Push/pull - raise/lower
2.0 Functions and identifications
2.1 Handling of pallets

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3.1 Avoid overloads
The maximum load must not be exceeded.
Remember, the stacker is designed for evenly distributed load, - goods on pallets
etc. If the forks are pointloaded on one side there is a risk of bending.
3.2 Avoid offset loads
The load must be evenly distributed. The maximum centre of gravity distance from
the front of the fork mast (given on the truck) must not be exceeded. A greater
distance will reduce the level of safety and increase the risk of toppling.
Goods on pallets, etc. must be properly secured so that they cannot fall off during
transport, when the truck is lifted, or when the truck must remain lifted for a time.
3.3 Marking
The mast lifting capacity and the corresponding centre of
gravity distance are given by the pictogram on the side of
the mast.
The lifting capacity of the mast is the same as the
max. lifting capacity of the product.
Max. lifting capacity is set on the safety valve in
the product.
3.0 Optimum safety

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!
If it becomes necessary to use the load as a brake to prevent the stacker running
loose, activate the DOWN button quickly until the load reaches the ground.
3.4 Transport with load
The stacker is designed for use on even and level oor. During transport the
forks shall be raised as little as possible. Transport with raised forks should be
made over the shortest possible distances and at low speed.
3.5 Emergency braking
3.0 Optimum safety

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3.0 Optimum safety
Safety regulations
• Never walk under a raised load!
• Before lowering the forks, make certain that no foreign
elements can hinder the free lowering of the forks.
• The stacker is designed for use on an even and level oor.
• During transport the forks shall be raised as little as possible.
• Transport with raised forks should be made over the shortest
possible distances and at low speed.
• Check that the chains lift equally. They shall be equally tight when the forks
are loaded.
• Chains and chain bolts must not be damaged.
Chains that have become permanently stretched (max. 2% of original length)
must be scrapped.
ATTENTION
Moving parts

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1
2
4
BA2
3
C
A1
D
4.1 Fuses
A: Fuses: motor protector and protection against electrical overload.
B: Safety/pressure relief valve: protection against mechanical and hydraulic
overload. Set by the manufacturer at the maximum design load (see product
name plate).
C: Hose safety valve: protection against load “falling” in the event of hose
fracture.
D: Emergency stop: disconnects the main current.
4.0 There must be a current supply...

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4.2 Fuses - replacement
There are two fuses in the electrical circuit.
- See illustration under point 4.1
80 amp fuse in main supply from battery
(location: see A1, point 4.1)
5 amp fuse in control current circuit
(location: see A2, point 4.1)
Replacement:
Before replacing fuse, disconnect battery + pole. The old fuse can then be removed
and replaced by a new one of the same size.
Do not insert a larger fuse; the fuse acts as a protector for the pump motor.
Find out why fuses blow!
4.3 Wiring connections
Much operational disturbance is caused by poor connections in the electrical
circuit. Make sure connections are in order.
Check connections regularly for damage at insulating caps or looseness at plugs, etc.
Verdigris must be removed from lead plugs. Keep all screw/nut connections tight.
4.0 There must be a current supply...

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Regular inspection and the replacement of worn or defective parts in good time
will prolong the life of the stacker. “Prevention is better than repair”, therefore
ensure:
• Correct usage
• Regular cleaning
• Periodic safety and service inspection
5.1 Lubrication and hydraulic oil
All ball bearings are lubricated with a lubricating grease for the food
industry, and all moving parts are treated with a grease for the food
industry.
The hydraulic system is lled with hydraulic oil of viscosity class
ISO VG 15. An additive is added to the oil. The concentrate reduces
friction and wear and protects against corrosion.- Pre-mixed hydraulic oil with the
additive can be bought at the dealers. The oil is suited for use in the temperature
range -10ºC to +50ºC. A thinner oil is recommended for temperatures below -10ºC
(please contact a dealer).
The hydraulic oil must be changed every second year.
5.2 Oil change
Draining the oil:
1. Bring the forks down to the lowest position.
2. Most of the oil can be drained by loosening the hydraulic hose union and briey
activating the hydraulic pump with the switch.
3. Remaining oil can be drained from the oil tank by taking off the twelve clips on
the pump and removing the tank.
Oil lling:
4. Fill oil through the lling hole (point 4.1 pos. 4) on the tank.
5. Oil quantity:
EHS 1000/1200 approx. 3 litre
EHS 1000/1400 approx. 3 litre
EHS 1000/1600 approx. 3 litre
6. Ret the lling cap and bleed the system (point 5.6).
5.0 Long live the stacker

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18
5.3 Fork adjustment
Two of the rollers on the fork bracket are tted on eccentric pins so that they can be
adjusted. The adjustable rollers are uppermost.
1. Loosen screw (pos. 91)
(key width 5 mm).
2. Eccentric pin (pos. 56) (key width 8 mm)
can now be turned to give the necessary
fork adjustment.
3. Adjustment must be made on both sides to
ensure uniform loading of the rollers.
5.4 Adjustment of lifting chain
The chains shall be adjusted so that they lift equally.
Shall be equally tight.
Adjustment are made on nuts, pos. 18
(nut M12, key width 19 mm).
With straddle versions, chains keep
the forks clear of the oor.
5.0 Long live the stacker

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111
110
5.5 Adjustment of steering wheel chain
Access to the chain is gained by removing the chain guard.
• Remove the two screws (pos. 111) and two screws (pos. 110) (4 mm Allen key).
• Set the handle in its mid position.
• Adjust nuts (1 and 2, 3 and 4) and bring the wheels into parallel.
5.6 Bleeding the hydraulic system
With a load of 50-100 kg, the forks must be raised and lowered to top and bottom
position 2-3 times.
5.7 Cleaning
The product should not be cleaned with cleaning materials too frequent-
ly, as this can lead to corrosion on the galvanised parts.
The electric parts on these products are protected against moisture, but
do not stand direct contact with water.
Switches and other external parts are enamelled, so that they can stand moisture.
When cleaning the stacker, do not direct the jet onto bearings and seals. Otherwise
the grease will be washed out and the life of the equipment shortened.
5.0 Long live the stacker

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6.0 Good service after purchase
6.1 Ordering spare parts
The correct spare parts are obtainable from your dealer.
When ordering, please state:
• Serial number of the product
• Type and width/length of the product
• Spare part no. Please nd spare part no. on www.logitrans.com.
6.2 Warranty/Compensation
Spare parts delivered during the warranty period will be invoiced. A credit note will
be sent immediately after we have received and tested the defective parts and
found that the warranty conditions have been met.
6.3 Service and repair
You should be able to make adjustments and perform minor repairs on the spot.
However, major repairs should be left to the dealer who has well-trained personnel
and the necessary special tools.
6.4 Warranty
The warranty covers material and assembly defects which, subject to inspection by
us or our representative, are deemed to be faults or deciencies that prevent normal
use of the parts concerned. Such affected parts shall be sent to your Logitrans
dealer carriage paid within the warranty period in force at the time in question,
together with a copy of the documentation for the service performed (B284 - see the
back page). The warranty does not cover normal wear and adjustments.
The warranty period is based on singleshift working.
The warranty shall no longer apply if
• the product has been used incorrectly,
• the product is used in environments for which it was not designed,
• the product has been overloaded,
• replacements of parts have been made incorrectly or original parts have not been
used and consequential damages have arisen,
• if the product is changed or accessories, not being approved by Logitrans, are
used,
• it can not be proved that a qualied technician has performed the service check-
according to the requirements stated in the instruction manual (see the back page).
6.5 Liability exemption
The manufacturer accepts no responsibility for personal injury or material damage
arising from deciencies, defects or improper usage. The manufacturer accepts
no responsibility for lost earnings, operating losses, lost time, lost prots or similar
indirect losses incurred by the purchaser or a third party.

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Symptoms and observations
APump does not run when the UP button is pressed
B Truck does not lift when the UP button is pressed
CTruck does not lift to max. height
DForks fall after being raised
EForks do not fall when DOWN button is pressed
FForks cannot be lowered fully
GThe stacker is unable to lift the max. load
HThe stacker lifts slowly
IForks do not lift horizontally
JSteering wheel does not drive evenly
When the stacker is used every day, adjustments and the replacement of worn
parts might be necessary.
Adjustments and minor repairs can easily be made on the spot. Major repairs
should, however, be carried through by the dealer who has a well-trained staff and
the necessary special tools.
7.0 Fault location key
Before asking the dealer for assistenace...
...try the fault location key!

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Cause Mending
Oil deciency
Battery discharged
Fuse blown
Pos. 4.1 pos. A1+A2
Leads defective
Max. load exceeded
Air in hydraulic system
Pressure relief valve incorrectly
adjusted point 4.1 pos. B
Hyd. hose defective
Point 4.1 pos. 3
Valve damaged
(solenoid and check valve)
Point 4.1 pos. 1 and 2
See point 5.1/5.2
See separate in-
struction manual
See point 4.1/4.2
See point 4.3
See point 3.1
See point 5.6
Contact the
distributor
Contact the
distributor
Contact the
distributor
Contact the
distributor
Defective valves in
pump
Steering wheel out
of adjustment
See point 5.5
See point
5.3/5.4
Mast needs adjustment
If the problem cannot be solved
by using the fault location key...
...please contact your distributor!
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A
B
C
D
E
F
G
H
I
J

101016
S436
EHS-RFS-ENG
Periodic safety inspection
Safety inspection should be performed by the dealer or other qualied
persons at least once each year, unless local regulations state other-
wise.
The safety inspection to be performed on the basis of form no. B278
and proved on form no. B284. Forms and instructions for the service
check are available at your dealer.
Periodic service check
Service check is required once each year, or at least for every 250
hours of operation.
The service check is to be performed on the basis of form no. B280
and proved on form no. B284. Forms and instructions for the service
check are available at your dealer.