Lockformer Corner Cadet Manual

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E186 Rev1
June2011

WARRANTY
Ourguarantee on the productswemanufactureislimited torepairorreplacementwithoutcharge,ofanypart
found tobe defectiveinmaterialsorworkmanship.Thisguarantee isforaperiod ofone year(unless
otherwisespecified)fromthe dateofshipmentfromourfactory,forallmechanicalfeaturesofthe machine,
exceptpurchased componentsthat carrythe warrantyof the originalmanufacturer.
Warrantypartsand componentswillbe shipped freightcollectfromLisle,Illinois.Ifthe defectiveparthasnot
been received byLockformerwithin15 working daysafterreceiving the replacementpart,yourcompanywill
be responsibleforthe cost ofreplacement.
The warrantyprovided inthisclauseisinlieu ofallotherwarranties,express orimplied,arising bylawor
otherwise,including the implied warrantiesofmerchantabilityand fitness foraparticularpurposewhichare
herebydisclaimedbyLockformerand excluded fromthisagreement.Thiswarrantyshall notbe modified for
anyreason. Inno event shallLockformerbe liableforconsequentialorincidentaldamages.
©Copyright2010byLockformer
All RightsReserved
The information inthisdocumenthasbeen reviewed and isbelieved tobe completelyaccurate.However,no
responsibilityisassumed forinaccuracies.Furthermore,LOCKFORMERreservesthe righttomakechanges
toanyproductsherein,atanytime,toimprovereliability,function,ordesign.LOCKFORMERdoesnot
assumeanyliabilitiesarising outof the application oranyuseof anyproductdescribed herein,neitherdoesit
conveyanylicenseunderitspatentrightsnorthe rightsofothers.
TRADEMARK NOTICES
Lockformerisaregistered trademark.Allotherbrand and product namesaretrademarksorregistered
trademarksof theirrespectivecompanies.

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TABLEOFCONTENTS
TABLEOFCONTENTS
SAFETYSUMMARY
LOCKOUTGUIDE
ELECTRICALSCHEMATIC (Back of Manual)
ASSEMBLYDRAWINGS (Back ofManual) Section/Page
1. INSTALLATION......................................................................................................................1-1
A. SELECTING ALOCATION...........................................................................................................1-1
B. PNEUMATICREQUIREMENTS...................................................................................................1-1
C. ELECTRICAL REQUIREMENTS..................................................................................................1-1
D. RECEIVING AND ASSEMBLINGTHEEQUIPMENT....................................................................1-1
E. SAFETYREQUIREMENTS..........................................................................................................1-5
(1) SafetyPrecautionsBeforeStartingTheMachine......................................................1-5
(2) SafetyPrecautionsWhenOperatingtheMachine.....................................................1-5
2. SYSTEMOVERVIEW.............................................................................................................2-1
A. INSULATEDDUCT.......................................................................................................................2-2
3. SYSTEMOPERATION...........................................................................................................3-1
A. SAFETYPRECAUTIONS.............................................................................................................3-1
(1) BeforeStartingTheMachine.....................................................................................3-1
(2) When OperatingTheMachine...................................................................................3-1
B. PREPARATIONFOROPERATION..............................................................................................3-2
C. SYSTEMSHUT-DOWN................................................................................................................3-3
4. MAINTENANCE.....................................................................................................................4-1
A. TORQUEVALUESFORGENERAL ASSEMBLY.........................................................................4-1
B. MAINTENANCESAFETY.............................................................................................................4-4
C. SERVICING..................................................................................................................................4-4
(1) Lubrication,GeneralRequirements...........................................................................4-4
(a) LubricationSchedule.............................................................................................4-4
D. FEEDADJUSTMENT PROCEDURE............................................................................................4-5
(1) Adjustment Procedure...............................................................................................4-5
E. PNEUMATICADJUSTMENTS.....................................................................................................4-6
(1) AirValveStation........................................................................................................4-7
F. PREVENTIVEMAINTENANCE....................................................................................................4-8
(1) Preventivemaintenancechecks:...............................................................................4-8
G. CLEANING...................................................................................................................................4-8
H. LUBRICATION.............................................................................................................................4-9

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I. TROUBLESHOOTING..................................................................................................................4-9
J. INSTALLING NEWPLCE-PROM...............................................................................................4-10
LISTOFTABLES
Table4-1. MetricBoltAnd CapScrewTorqueValues.........................................................4-2
Table4-2. UnifiedInchBoltAndCap ScrewTorqueValues................................................4-3
Table4-3. TroubleshootingChart......................................................................................4-10
LISTOFFIGURES ANDILLUSTRATIONS
Figure1-1Removing CornerCadet.....................................................................................1-2
Figure1-2Handle&RegulatorInstallation..........................................................................1-2
Figure1-3InstallingCornerMagazine.................................................................................1-3
Figure1-4DuctGuide Installation.......................................................................................1-3
Figure1-5Deck MountingHoleLocations...........................................................................1-4
Figure2-2TDC and TDFDuctFlangesDimensionRequirements......................................2-1
Figure2-3CornerAreaFreeofInsulationPins...................................................................2-2
Figure3-1AluminumLoadingSticks...................................................................................3-2
Figure3-2AirRegulatorAssembly......................................................................................3-2
Figure4-1FeedAdjustment Components...........................................................................4-5
Figure4-2FeederSpeedAdjustment..................................................................................4-7
Figure4-3AirValveStation.................................................................................................4-8
Figure4-4Lubrication Points...............................................................................................4-9
Figure4-5PLCController.................................................................................................4-11

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SAFETYSUMMARY
INTRODUCTION
Safetyiseveryone’sbusiness... Whetheryouareanequipmentoperator, amaintenance
person,asupervisor,orbusiness owner, you aredirectlyresponsibleforthe day-to-daysafe
operationoftheequipmentunderyourcontrol. It isyourresponsibilitytomaintainand
operatethisequipment instrict compliancewithallapplicablelaws, safetyregulations,and
themanufacturer’srecommendedprocedures.
PROMOTING SAFETY
Instituteacompanysafetyprogram. Managementhasamoralandlegalresponsibilityfor
promoting industrialsafety.Theformation of anorganized safetyprogramisstrongly
recommended.Thissafetyprogramshouldincludethe formationof asafetycommittee to
reviewandupdatecompanysafetypoliciesonaregularbasis.Establishafirm policy on
safetyregulationsintheworkplace.Publishtheseobjectives,spelling out eachemployee’s
responsibilities. Makecertainthateachemployeeknowswhatisexpectedofthem.
SAFETYPROGRAM
Thefollowing stepsaresuggestions thatacompanydeveloping,orexpanding,a
comprehensivesafetyprogramshouldconsider:
1.Industrialequipmentmanufacturerscarefullydesign safeguardsintotheirproductsin
ordertominimizehazards.However,themannerinwhichequipment isincorporatedinto
amanufacturingprocess mayinadvertentlycreateahazardorotherwisedefeatbuilt-in
safeguards. Closelyexaminetheoperationof yourcompany’sprocessingequipment.
Takenoticeofpotentialhazards. Install guardsortakeotherappropriateactionto
eliminatehazardrisks.
2.Makecertainequipmentoperatorsandmaintenancepersonnelareproperlytrained.
3.Setupaprogramof daily, weekly,andmonthlymachineryinspection.Makeachecklist.
Keepahistoricalrecordof all maintenancework, repairs, andadjustments.
4.Frequentlyevaluatesafetyguardsanddevicesduring actualproductionruns.Correct
anyunsafepractice orsituation immediately.
5.Establishsafe, convenient materialhandlingsystems. If conveyorequipment isinstalled
inyourfacility, it shouldconform torecommendationspublished inthe‘AmericanNational
Standard,ConveyorsandRelatedEquipment, SafetyStandardsforANSI/ASMEB20.1’
whichisavailablefromtheAmericanNationalStandardsInstitute(ANSI).
6.Providepersonalprotectiveequipment, suchassafetyglasseswithsideshields,safety
helmets, tongs,gloves,handpads, spats,andprotectivesleeves, asrequiredtosuit the
operation.
7.Organizeacompanysafetycommittee.Scheduleperiodicmeetingsonaregularbasisto
reviewandupdateall safetypolicies.
8.Establishafirm policy on safetyregulationsintheworkplace.Publishtheseobjectives,
spellingouteachemployeesresponsibilities. Makecertainthateachemployeeknows
whatisexpectedofthem.

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9.Investigateall accidentsandclosecalls.Takeimmediateactiontopreventarecurrence
oftheincident. Keeprecordsoftheinvestigation andthe correctivemeasurestaken.
10.Postalistof names,addresses,andphone numbersof physiciansandotherswhoareto
be calledinemergency situations.
CUSTOMER'SRESPONSIBILITIES
Therearecertainhazardsassociatedwiththeoperationof anyequipmentorsystemof
machinerythatareimpractical, ifnot impossible,forequipment supplierstosafeguard.The
usermustaddress thesehazardsandberesponsibleforprovidingguardsorbarriersfor
establishingappropriateworkproceduresandfortrainingpersonnelinthesafeoperationof
that equipment.
Withrespecttocoil andstripprocessing equipment, thefollowinghazardsshouldbenoted:
•Openpitsanddepressionsorraisedareasinthefloor.
•Spacebetween machines,wherestripedgesandendsareexposedduringfeed-up,
run,andtail-out conditions. Thisincludescarry-overtablesand bothrollerandbelt
conveyors.
•Nipand pinchpointsofmachinery, coils,andstripwhichmaybeexposedinfeed-up,
run,andtail-out.
•Areassurroundingpayoff reelsandrecoilers, whereclock-springingstripends
presentahazardduringbanding,un-banding,feed-upand tail-out conditions.
•Sheetand packhandlingdevices(includingconveyors)wherethe motion,aswell as
shiftingofsheetsorpacks,maypresent ahazard.
•The areasurroundingsheet stacking devices,whichmust beapproached forsetup,
butwhichshouldbeclearofpersonnelduringoperationbecauseof moving
machineryormaterial.
•Areasassociatedwithhightemperatures,high pressurefluids(hydraulic,air, or
water)andelectricaldevicesandconnections.
•The vicinityofmachinerywhichmovesintooroutoftheline.
REFERENCESOURCES
Questionsconcerningspecifichazardsorsafeguarding ofequipmentmaybeaddressedto
theequipment manufacturer.Foradditionalinformation, refertothesourceslistedhere:
AmericanNationalStandardsInstitute (ANSI)
ANSIB11.18,”MachineryandMachineSystemsfortheProcessingof CoiledStrip,
Sheetand Plate-SafetyRequirementsforConstruction, CareandUse.”ANSI
B11.4, “Shears:SafetyRequirementsforConstruction,Careand Use.”ANSI
B11.14,”Coil-SlittingMachines/SystemsSafetyRequirementsforConstruction, Care
andUse.”ANSIB11.18, ”MachineryandMachine SystemsfortheProcessingof
Coiled Strip,SheetandPlate-SafetyRequirementsforConstruction,Careand Use.”
NationalFireProtection Association (NFPA)
NFPA79, “ElectricalStandardsforIndustrialMachinery.”
EuropeanUnion

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“DirectivesonSafetyof Machinery” and “CEMarking”
WARNING LABELS
Warningand safetyrelatedinformationallabelsareplacedon theLockformers’equipmentat
strategicpoints.It isimportant thattheselabelsarenot removed,covered,hidden,or
defaced.Thepurposeof theselabelsistoalert personneltopotentialpersonalinjury
hazardsor other direct orindirect safetyconcerns.
DANGER indicatesan imminentlyhazardoussituationwhich, if not
avoided, will result indeathorseriousinjury.
WARNING indicatesapotentiallyhazardoussituation which,ifnot
avoided, could result inminororseriousinjury.
CAUTION indicatesapotentiallyhazardoussituation which,ifnot
avoided, may result inminorormoderateinjury.
NOTICE indicatesacompanypolicy thatrelatesdirectlyorindirectly
tothesafetyof personnelorprotectionofproperty.
“It isimportant that the meaningof asafetysignisclearlyunderstood
bythosewhomaycomeincontact withthehazard. Toincreasetheunderstandingof asafetysign’s
components, the ANSIZ535committee encouragessafetysignmanufacturersandownersof
facilitiestopublishandexhibit thefollowing(above)informationon safetyposters,safetybulletinsor
thelike.Doingsowill assistintheobjectiveofachievinganationaluniform systemforthe
recognitionofpotentialpersonalinjuryhazardsandaccidentprevention.” -ANSI Z535.2, AnnexA1

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WARNINGMESSAGES INTHISMANUAL
Throughout thismanualvarious DANGER, WARNING, CAUTION, andsafety
related NOTICE messagesappear.Theintent istoalert operatorand maintenance
personneltopotentialhazards.Inaddition, important operationandmaintenancedetailsare
emphasizedwiththe NOTE heading.
SAFETYFIRST
The equipmentinthislinewasdesignedandmanufacturedforaspecifictask.DONOT use
theequipmentforanyotherfunctionortoprocessmaterialthat isbeyond theequipment’s
designspecifications.Modificationsoradditionstothisequipment lineshouldnotbemade
withoutfirstconsulting Lockformer. Replacementandmaintenancepartsshouldbeequalto
originalequipment. Useofotherpartsmayresultinunsafeoperating conditions.If thereisa
questionastothe suitabilityofapart,Lockformershouldbeconsulted.
Ingeneral,everypieceof equipment must betreated asdangerous. Whileoperatingor
maintainingthisequipment, eachperson mustbeawareof theirownsafetyaswell asthe
safetyofall othersaroundtheline.
MaterialCoils
Coilspresent numeroushazards. Theymayshift, roll orfall without warning.Some
coilsmayspringopenwithout warning. Sharpedgesofthestripinthecoil are
hazardous.Stayclearofcoilsastheyarebeingmoved. Useextremecautionany
timeacoil isapproached orhandled.
MetalStrips
The metalstripmayhavesharporraggededges.Thestripisundertensionandis
subject toabrupttensionchanges. Thiscanresultinstripbreakagewiththeends
flying without warning.Stayclearofthestripwheneverpossible. Whenit is
necessarytoapproachorhandlethe strip,useextremecaution.Useprotective
devicessuchastongs,gloves,eyeprotection,andwrist guardsasrequiredfor
safety.Thestrippresentsmanypinchhazardswiththe machinery.Stayclearof
these.Neverstep onoroverstripintheline.
Machinery
Neverreachintoanypieceofmachinerywhichisoperatingorwhichiscapableof
operation.Looseclothing orjewelryshouldbekept clearofmachineryat all times.
When workingononepieceof equipment, beawareof hazardsof surrounding
equipment.Anyiteminsertedintoamachinemaybethrownormaycausea
dangerousmalfunctionorbreakage.
SafeGuards
Noequipment shouldbe operatedunlessthesafeguardsordevicessupplied with
theproduct aresecurelyinplaceandproperlyadjusted.

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LOCKFORMERhasconductedhazardevaluation and riskanalysisstudiesfortheirproducts.
Safeguardsinstalledontheequipmentarethereforareason. BEFOREEQUIPMENTIS
PLACEDINTO SERVICE, ALL SAFEGUARDSORDEVICESMUSTBEINPLACEAND
PROPERLYADJUSTED.
Maintenance
Beforeperforming anymaintenanceonapieceofequipment,insurethat all poweris
lockedoff inaccordancewithyourcompany’slockout/tagoutpolicy. Besurethatall
movablemembers(suchasrolls, arms,tables, etc.)aresecurelyblockedfrom
inadvertentmotionwhichmightbehazardous.Treatall electricallinesasbeing live
andall pipingasbeingunderhighpressure. Insurethatall itemsareproperly
reassembledbeforeplacing themintooperation.Beforeequipmentisreturnedto
service,ALLsafeguardsordevices MUSTBE inplaceandproperlyadjusted.
NOTICE
Beforedoing anyWELDINGONEQUIPMENT, thefollowingprecautionsmust
be taken toinsureagainstdamage:
1)All powerisremoved fromsystem.
2)Theweldground isconnected totheclosestpossiblelocation ontheunit
wheretheweldingisbeingperformed.
3)All encoders, senseeyes,and controlsshouldbe electronically
disconnectedif atall possibletoavoidpossibledamage.
Operation
Thisequipment iscapableof speeds,tensions,andadjustmentswhichmaybe
hazardousforsomeofthematerialswithintheline specification.Forexample,thin,
narrowstripmaybesubjectedtotensionssufficient tocausebreakage.Never
attempttoprocess anymaterialunlessthe safeadjustmentsforthatparticularare
knownandcanbe implemented.
TrafficAround Equipment
Careshouldbe takenatall timesinmovingaroundthe equipment, whetheron footor
inavehicle.Changesinfloorelevation, machinebasesanddebrisaroundthe
equipmentaretriphazards.Takecarethatpersonnelarenot trappedbetween
vehiclesandequipment.
Donotattempttowalkorclimbon anymachinewhileinoperation. Failuretoobservethis
warning mayresultindeathorseriousinjury.
HAZARD REMINDER
Usethe following HAZARD REMINDERsheet toreinforceawareness of thehazards
associatedwithcoil processinglines.Thisremindercanbeausefulsupplementtoyour
company’ssafetyprogram. IPIsuggeststhefollowingsteps:

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1.SHOWeachindividualthe HAZARD REMINDERsheetandexplaineachcategoryof
hazard.
2.POINTOUTEXAMPLESofeachtypeof hazardonthe actualequipmenttheindividual
operatesorworks around.
3.EXPLAINHOWTOAVOIDHAZARDSintheindividualsworkenvironment.
4.GIVE acopyoftheHAZARD REMINDERsheettoeachindividual.
Safety iseveryone’sbusiness!

THINK SAFETY FIRST
NIPPOINT
WHENONEOBJECT ROTATESNEARANOTHER,IT CANPULLYOU
IN and CRUSHYOU
PINCH POINT
WHENONEOBJECT MOVESCLOSERTO ANOTHER, IT CANCUT or PINCH
YOU.
MOVING EQUIPMENTandCOILS
CANKNOCK YOUOFF BALANCE or CRUSHYOU
STRIPEDGES and ENDS
CANCUT or STRIKEYOU.
ELECTRICAL and FLUIDSYSTEMS
CANSHOCK and BURN YOU and CANEXPLODE.
CLIMBINGONMACHINES
CANMAKEYOUFALL -MAYBEINTOONEOFTHEHAZARDSABOVE.


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LOCKOUTGUIDE
The protection oflifeandlimbthroughresponsibleactionsandadequatesafeguardsarethe
responsibilityofall individualsinaworkplaceenvironment,oranyenvironmentwhereactionormiss-
actioncouldpossiblyendangerthesafetyand wellbeingofothers.
All maintenance, repairand adjustmentproceduresperformedonthisequipment shall complywith
existingestablished Lockout requirements.Ataminimum, theserequirementsmustincludetheuse
ofakeyedpadlock orsimilardeviceutilizedtophysicallyand securelyremoveandisolateany
powersourcefromthe equipment, preventingaccidentalreapplicationwhilepersonnelmaybein
exposedcircumstances,subjecttopossibleinjuryordeath.
Theserequirementsmustalsoincludethe tagging ofthelockout devicetonotifyall individuals
working inthearea,oranyonewhocouldforwhateverreasonisinapositiontopossiblyremoveor
otherwisedefeat thepurposeofthelockout device, astoitsinstallation, why, andthe individual
responsibleforitsapplication.
Powersourcesincludeelectrical, pneumatic,hydraulic,oranyotherhazardousenergysource. This
procedureshall beusedtoensurethat themachineisstoppedandisolatedfromall potentially
hazardousenergysourcesandthat theseenergysourcesarelockedoutbeforeemployeesperform
anyservicingormaintenancewhenthe unexpectedenergization,start-upof themachine,orthe
releaseof storedenergycouldcauseinjury.
FORTHISUNIT (whereapplicable)
•Hydraulicpower sourcesareprovidedwithalockablevalvetoblock hydraulicpressure
fromthesystem. Whereapplicable, thisvalveshallbe placedintheoff position andlockedin
place.
•Electricalpower sourcesareprovidedeitherwithamaleplugforconnectiontotheelectrical
source,orarehardwiredtothesourcedistributionpanel.Whenaplug isprovided,theplug
shall be disconnectedfromthesourcepowerandsecuredwithinacoveringandtagged
appropriately.
When hardwiredtothesourcedistributionpanel, the panelshall haveamanualdisconnect
whichislockableintheoff position,orintheeventofacircuitbreaker, the panelwill havea
lockabledoorwhichwill denyaccess tounauthorized personnel.
•Pneumaticpower isapplied tothemachinethrough aquick disconnect fitting.Thisquick
disconnectfittingshall bedisconnected fromthepneumaticpowersourceand securedwithin
acoveringandtaggedappropriately.

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INSTALLATION
1. INSTALLATION
A.SELECTINGALOCATION
Select alocationthat will savethe most workandtimeinmovingductworkabout inyourshop.
Atablethat matchestheheightof thebottomheadbaseplateof theCornerCadet isamust in
helping topositionthe duct sectionsintotheCornerCadet, especiallyifonlyoneperson may
be handling theduct.
B.PNEUMATICREQUIREMENTS
Aclean,dryairsupplyof 5CFM at 100PSI (not toexceed120PSI) mustbemadeavailable
totheequipment. Thiscan bearigidsupplylinesuchaspipe,buttheterminatinglinetothe
equipment shouldbeanon-rigidairlinetoisolatethecompressorandmachine fromeach
other’svibrations.
NOTE
Adedicatedfilter, lubricator,andregulatorisrecommended fortheairsourcesupplyingtheCorner
Cadet.
C.ELECTRICALREQUIREMENTS
Electricalpowerrequiresonlythe availabilityofa 115VAC three pronggrounded 15Amp
outlet toplugintheconnectoron theCornerCadet. The machine shouldalsobelocated
awayfromgrindingmachines,sandingmachines, spraypaintingareas, andothersourcesof
contaminationifatall practical.Answerstoquestionsregardingsitepreparation andother
technicalassistanceisavailablebycallingourServiceDepartment.
D.RECEIVINGAND ASSEMBLING THEEQUIPMENT
When theequipmentarrives, inspect it carefullybeforeacceptingthe shipment. It isimportant
tonoteanydamageon theBill ofLadingorothershippingdocumentssothataclaimcanbe
filedwiththecarrier.Payspecialattentiontothecontrolwiring,airregulator,gauges,etc.
Check forphysicaldamagetotheswitchesandthecomponentsinsidethe CornerCadet. If
anythinglooks damaged,notifyboththecarrier (tofileaclaim) andtheServiceDepartmentat
thefactory (toorderreplacementparts). It isimportanttonotifythefactorypromptlysothe
newpartsarrivebeforethemachineisinstalled, asit maynot bepossibletostartand run the
machinewithout them.
1.Carefullyuncratemachine,ensuringNOTTO DAMAGETHESHIPPINGPLATFORM
(A). Thisplatform isdesignedtobe positionedatthefrontoftheunit, thusfacilitating
easy insertionof duct.
2.Removeanydebris, packingmaterial,etc., that mayhaveaccumulatedduring
shipping.
3.Removethefourmountingscrews(B)and carefullyremovethe machine.
NOTICE
DO NOTdryrun theCornerCadet, ordamagetothemachinewillresult.

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Figure1-1Removing CornerCadet
4.Movethemachineandaccompanying partstoalevelassemblyarea.
5.Slide thehandle(C)ontothemountingpostsandsecurebyinsertingasnap pin(D)
(bothsides).
6.Press theairsupplyinlet/regulatorassembly(E)ontothequick disconnectmalefitting
on topof the unit.
Figure1-2Handle&RegulatorInstallation

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7.Using the(2)screws(F)providedinstall themagazine asshowninphotono.3(DO
NOTOVERTIGHTEN).
Figure1-3Installing CornerMagazine
8.The armsaremountedforTDCcornerinstallationasshipped. Whenusing TDF
cornersmoveeacharm totheoutermountingholesasshown.
Figure1-4DuctGuideInstallation

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9.Insert thepowercordintothemachinemountedreceptacle.
10.Graspthehandlefirmlyand placeonefootagainst awheelwhiletiltingbackward.
Transport tothedesiredoperatingsite. Slowlylowerwhileonceagainapplyingfoot
pressureagainstawheel.
CAUTION
Thismachineisfrontheavy.Usecarewhenlowering it inplace, especiallyifbystandersare
present.
11.Placetheshippingplatform infrontof themachine. Alignthetwomounting holes(TDC
orTDF)withtheholesintheend of theductguides.
CAUTION
When workingwithverylargeduct,it isrecommendedthataproportionallylargerplatform bebuilt
forgreaterstability.
12.For TDC cornersusetheholesthatare 26 inchesapart. For TDF cornerusethe holes
that are 26-1/8 inchesapart.
Figure1-5DeckMounting HoleLocations
13.Insert and firmlytightenthetwo5/16-18 x2”mounting screwsandwashersprovided.

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E.SAFETYREQUIREMENTS
Beforeoperating themachine, readthissection.Studyand followthesafetyprecautionslisted
herewhichisintendedtopreventinjurytoyouandyourfellowworkers.Theprecautionslisted
cannotcoverall possiblesituations. Therefore, considertheconsequencesof youractions
beforeexecuting anyprocedureoroperation.
(1)SafetyPrecautionsBeforeStarting TheMachine
1.Protect yourself.Wearsafetyglassesandleathergloveswhenhandlingmetal. Donot
wearlooseclothing,neckties,orjewelry. Iflongsleevesmust beworn,avoidcuffsand
buttons.
2.Keepyourworkarea clean. Removeall scrap, oil spills, rags, tools, andotherloose
itemsthatcouldcauseyoutoslip,trip,andfall.
3.Makesurethat theelectricalsupplyandairpressuresareatspecifiedlevelsbefore
operatingthemachine.
4.Besurethatall guardsareinplacewhenoperatingthe machine.Keepthe equipment
properlymaintained.
5.Bealertforloose, worn,orbrokenparts.Donot attempttooperatethemachinewith
suchpartspresent,orifthemachineismakingunusualnoisesoractions.
6.Besurethisoperation manualiskeptnearthe machinesotheoperatorcanrefertoit
whennecessary. Ifyouhavenotalreadydone so,studythe manualbeforeoperating
themachine.
7.Beawareof the locationof thepoweroff push-pullswitchanduseittostop the
machineincaseofemergencies.
NOTICE
DO NOTdryrun theCornerCadet, ordamagetothemachinewillresult.
(2)SafetyPrecautionsWhenOperating theMachine
1.Bealert wheneveroperatingthemachine.
2.Onlyonepersonshouldcontrolthemachine. Neverallowanyone tooperatethe
controlswhileyouareworking onthe machine.Use"WORK"tagsand warningsigns
toindicatethat someoneisworking onorrepairing the machine.
3.Keepyourarmsandhandsawayfromthe internalworkingsof the machine when
startingorstoppingthemachine.
4.Neverleavethe workarea whilethemachineisrunning.
5.Donottrytoprocess materialthatisbeyondthespecified thicknessorwidthforyour
machine. Usegood qualitymetalcoilsthat arefreefromcamber,burrs,andother
irregularities.
6.When cleaningthemachine,oranycomponentsof themachine,donotusetoxicor
flammablesubstances.Donot perform anycleaning operationswhilethemachineis
running.
7.Neveroverrideordisableanysafetyswitchorsafetyinterlock.
8.Usepropersizewrenchesand tools, mostofwhicharefurnishedwiththemachine.
Donotuseadjustablecrescent wrenchesorwornwrenches.Aslippingwrenchcan
causeinjury. Replacewornnuts,bolts,screws,etc., beingsuretheyareof equivalent
qualityof thosebeingreplaced.

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Table of contents