Loglift 82Z CE User manual

Loglift 82Z CE
Operator's Manual GB
This operator ’ s manual is an Original Instruction and applies for cranes from serial number:
BF82Z000001
2020-07

Congratulations with your new crane!
You are now the owner of a quality product from Cargotec, built to the highest standards of safety
and quality.
The aim of this manual is to help you handle your crane safely and with full satisfaction.
Please read the complete manual. It provides detailed information about the crane, control system
and the practical management and maintenance of the crane.
We advise you to read it carefully and familiarize yourself with your crane before you start to use it.
Help us to improve this manual. Please send your comments and suggestions to
[email protected]
This manual includes interactive contents.
Download the 'Hiab AR+ App' for the interactive content in this manual. Look for the AR+
symbol. Use your device to scan the image next to the symbol.
The interactive contents in the Hiab AR+ App will display suggestions to make the crane
operation easier for you to understand. However, note that some of the content included in the
'Hiab AR+ App' may differ from the actual configuration of your crane and is subject to updates
and changes from Hiab without prior notice.

Table of Contents
1. Introduction ......................................................................................... 5
1.1. This Operator's Manual is intended for the operator of this Loglift crane ......... 5
1.1.1. Cleanliness certificate ........................................................ 6
1.1.2. The Machinery Directive 2006/42/EC ....................................... 7
1.1.3. Description of Hiab Loglift 82Z ............................................... 7
1.2. Indications in the Operator’s Manual .................................................. 7
1.3. Identification of this crane ............................................................ 10
2. Structure and parts of the crane ............................................................... 11
2.1. Main groups ............................................................................ 11
2.2. Crane base with column and slewing system ...................................... 12
2.3. Boom system and add-on lifting accessories ...................................... 12
2.4. Stabiliser system ...................................................................... 13
2.5. Operating system - hydraulic components ......................................... 13
2.6. Premium high seat [option] ........................................................... 13
2.7. Buttons on the control panel [option] ................................................ 14
2.8. Main control valve ..................................................................... 14
2.9. Stabiliser control valve ................................................................ 15
3. Safety precautions and warnings .............................................................. 16
3.1. Operating conditions .................................................................. 16
3.2. Wind speeds ........................................................................... 17
3.3. Noise declaration ...................................................................... 17
3.4. Signs on the crane .................................................................... 18
3.5. Maximum load ......................................................................... 18
3.6. Signals when using a crane .......................................................... 20
3.7. Use of the crane ....................................................................... 24
3.7.1. Use of lifting equipment .................................................... 30
3.7.2. Use of dismountable cranes ............................................... 31
4. The CE system [option] ......................................................................... 33
4.1. How the CE system works ........................................................... 33
4.2. Components in the CE System ...................................................... 33
4.3. Buttons and indicating lights on the interface ...................................... 34
5. Manual control system [option] ................................................................. 36
5.1. Operation from the high seat ......................................................... 36
6. Starting crane operation ........................................................................ 37
6.1. Starting operations .................................................................... 37
6.2. Attach the crane to the vehicle ....................................................... 37
6.3. Electric tiltable seat [option] .......................................................... 38
6.4. Extend stabiliser extensions and set stabiliser legs ............................... 39
6.4.1. Stabiliser system and ground conditions ................................. 40
6.5. Operate the boom system ............................................................ 42
7. During operation ................................................................................. 43
7.1. Operate the crane ..................................................................... 43
8. Ending crane operation ......................................................................... 45
8.1. Operate the crane to transport position ............................................. 45
8.2. Placing the stabiliser system in transport position ................................. 46
8.3. Electric tiltable seat [option] .......................................................... 48
8.4. Ending use ............................................................................. 48
Loglift 82Z CE 3

8.5. Warning interface (TWI) .............................................................. 49
8.6. Emergency operation of the dump valve ........................................... 50
9. Maintenance and Service ....................................................................... 51
9.1. Warranty ................................................................................ 51
9.2. Service .................................................................................. 51
9.3. Follow the maintenance instructions! ............................................... 52
9.3.1. Daily inspection .............................................................. 53
9.3.2. Weekly inspection and maintenance ...................................... 53
9.3.3. Monthly inspection and maintenance ..................................... 54
9.3.4. Twice a year maintenance ................................................. 55
9.3.5. Annual maintenance ........................................................ 55
9.4. Lubrication .............................................................................. 56
9.4.1. Lubrication ................................................................... 57
9.4.2. Lubrication of the upper column bearing ................................. 57
9.4.3. Clean and grease the spring cups. ........................................ 58
9.5. Adjust the lateral clearance of the boom and/or hydraulic extension ............ 58
9.6. Adjust the chain in the telescope .................................................... 59
9.7. Hydraulics .............................................................................. 60
9.7.1. Crane base: checking the oil level/oil change ............................ 60
9.7.2. Bleeding air from the hydraulic system ................................... 60
9.7.3. Replacing the cartridge in return oil filter ................................. 61
9.7.4. Replacing the cartridge in high pressure filter ........................... 62
9.7.5. Checking the oil tank level ................................................. 63
9.7.6. Changing the hydraulic oil .................................................. 63
9.8. Troubleshooting ........................................................................ 64
9.8.1. Faults in the crane .......................................................... 64
9.8.2. Faults on the CE device .................................................... 65
10. Technical Data .................................................................................. 67
10.1. Load plate table ...................................................................... 67
11. Decommissioning .............................................................................. 68
11.1. Decommissioning a crane ........................................................... 68
4 Loglift 82Z CE

1. Introduction
1.1. This Operator's Manual is intended for the operator of
this Loglift crane
This manual describes:
• Operation
• Safety precautions and warnings
• The crane control system
• Maintenance and troubleshooting
Enclosed to this manual the Installer will provide:
• Technical Data for your crane
• Technical Data and manuals for add on equipment if fitted
Therefore you should:
• Study the entire Operator’s Manual carefully.
• Study the operating manuals for other add-on equipment,
if fitted.
• Use the crane only after having done so.
• Follow the directions for use, operation and maintenance
of the crane and add on equipment exactly.
• Store the Technical Data and manuals from the Installer,
together with this Operator's manual.
NOTE
The manufacturer reserves the right to change specifications, equipment,
operating instructions and maintenance instructions without prior notice.
Study these instructions carefully
DANGER
If you do not study the complete Operator’s Manual for your crane carefully, it
could lead to fatal accidents or serious damage.
Introduction
Loglift 82Z CE 5

1.1.1. Cleanliness certificate
All Hiab equipment has been tested and certified at the
factory according to the Hiab Standard C250.52 that
defines the Cleanliness Requirements for Hydraulic
Systems. This means that they fulfil the cleanliness class
20/18/14 measured by the ISO 4406 standard.
All hydraulic functions have been individually tested and
fully comply with the defined requirements.
NOTE
Hiab shall at all times have the right to:
• install, maintain and dismantle remote diagnostics tools or similar sensor-based
connectivity capabilities (“Connectivity”) in and from the Equipment; and
• access, send, receive, collect, store and use any and all information and data
gathered through the Connectivity, including but not limited to, information
concerning efficiency, availability, downtime, operation, operating environment,
movement, condition, logon, location and similar information relating to the
Equipment (the “Information”). Such Information may be used for optimizing the
Equipment, or any related equipment or services as well as for Hiab's internal
business and/or operating purposes. Hiab shall be responsible for complying
with applicable laws and regulations related to such Information.
The customer/user shall not in any way remove, disable, or interfere with the
Connectivity or the Information. Any intellectual property rights or other right and
title in and to the Connectivity features and the Information and all their further
developments shall at all times be and remain the exclusive property of Hiab.
Introduction
6 Loglift 82Z CE

1.1.2. The Machinery Directive 2006/42/EC
• Business name and full address where the crane is
manufactured (2):
Factory addresses:
Cargotec Sweden AB Hiab SE-824 83 Hudiksvall
Sweden
Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-110
Stargard Szczecinski, Poland
• The Declaration of Conformity, delivered with the crane
contains (1):
• Description and identification of the timber handling
crane (3):
Mark
Type: see chapter Identification of the timber handling
crane.
Serial number
Manufact. year
Declaration of which provisions the timber handling crane
fulfils.
• Name and address of the person authorised to compile
the technical file (4):
Name
Address
• Identity and signature of the person who drawn up the
declaration (5):
Name
Position
Date and Signature
1.1.3. Description of Hiab Loglift 82Z
The Loglift 82Z is manufactured by Hiab to load cut-to-length timber with a grapple. Usually
installed on a timber truck, either in the rear or behind the cab, it is not intended for hook duty .
The Loglift 82Z is available in many versions with a wide range of accessories, and fulfills the
requirements of the European Machinery Directive as specified by the standard EN12999.
On the serial number plate, you can find information on the crane type and on the manufacturer.
NOTE
The exact technical information for your crane is shown in "Technical Data".
1.2. Indications in the Operator’s Manual
What must you do and not do?
The following indications are used in the Operator’s Manual:
Declaration of conformity with the
Machinery Directive 2006/42/EC
We ............................................
............................................
.....................................
hereby declares that the timber handling crane:
Mark: .....................
Type: .....................
Serial number: ....................
Manufact.year: ....................
• complies with the provisions of the machinery directive
2006/42/EC;
• also complies with the provinsions of the directive on electro-
magnetic compability 2004/108/EC as amended;
• complies with the harmonised standard
EN 12999:2011/A1:2012.
Technical file in accordance with Directive 2006/42/EC, Annex
VII A is compiled by:
Name: .........................................
Adress: ..........................................
...........................................
This declaration is drawn up by:
Name: .................................
Position:.................................
XXXXXXX .................
…………………………………………………………………
཰ཱཱིིུ
Introduction
Loglift 82Z CE 7

DANGER
Danger to life for yourself or to bystanders.
Follow the instructions carefully!
WARNING
Danger of injury to yourself or to bystanders, or danger of serious damage to the
crane or other objects.
Follow the instructions carefully.
CAUTION
Hazard for the crane or crane components. Follow the instructions carefully.
Important:
If actions are numbered
1. Do this
2. Do that
3. ......
4. .....
5. .....
you should carry them out in numerical order!
NOTE
Extra information that can prevent problems.
TIP
Tip to make the work easier to carry out.
Symbol for reference to a component in an illustration.
(1) Refers to a component in an illustration.
[option]: Indication for parts that are not-standard for the
crane, but are an option. Not all [option] are available for
your crane.
Introduction
8 Loglift 82Z CE

DANGER
Only persons with the requisite knowledge and experience with cranes may use
the crane. Never operate the crane when you are sick, tired, under the influence of
medicines, alcohol or other drugs.
• Take the delivery instructions from your Hiab Service workshop, or receive instruction from an
experienced person from your own company. Only then should you operate your crane.
• Ensure that you comply with the statutory requirements of the country in which you use the crane
(for example, certificate, obligatory safety-helmet).
DANGER
• Carry out yourself only the service and
maintenance work you have the requisite
knowledge and experience of.
• All other maintenance work may only be
carried out by a Hiab service workshop.
• Ensure that every defect is rectified
immediately, according to the instructions.
• Follow the instructions exactly!
• All other work to rectify faults must be
performed by personnel in a Hiab service
workshop!
WARNING
• Never clean the electronic system, plastic components, signs or bearings with a
high-pressure jet cleaner. It could cause damage.
• Never expose the electronic system to high electrical voltages. This could
damage the control system.
• Never immerse the controller in water or other liquid. This will make the
controller unusable.
If your crane is equipped with add-on lifting equipment (hoist, rotator, etc.):
• The operation of the crane with add-on lifting equipment can differ from the
operation as described in this manual.
• You should therefore study the Operating Manual for the add-on equipment
carefully, before you use the crane.
• Take particular note when placing the crane in to or out of transport position.
Introduction
Loglift 82Z CE 9

1.3. Identification of this crane
Description and identification of the crane:
Mark: ...................
Type: ...................
Serial number: ............................
Manufact. year: ............................
Type: ..................................
Serial number: .................................
Manufact. year: .....................
Mark: .....................
Introduction
10 Loglift 82Z CE

2. Structure and parts of the crane
2.1. Main groups
The crane consists of the following main groups:
(1) Crane base with column and slewing system
(2) Boom system
(3) Stabiliser system
(4) Operating system
Structure and parts of the crane
Loglift 82Z CE 11

2.2. Crane base with column and slewing system
The crane base, column and the slewing system consist of the following
components:
• Crane base
with stabiliser beam, column bearings and three-point
bridge.
• Column
is fitted to the crane base and turns in an upper and a
lower bearing.
• Slewing system
2.3. Boom system and add-on lifting accessories
The boom system consists of the following
components:
(1) 1st boom
(2) 2nd boom
(3) Hydraulic extensions
The length of the hydraulic extension depends on the type
of crane.
(4) Grapple
Add-on lifting accessorie is placed between the boom tip
and the load.
Structure and parts of the crane
12 Loglift 82Z CE

2.4. Stabiliser system
Every crane is equipped with two stabiliser extensions and
two stabiliser legs. Auxiliary stabiliser systems may be
needed for heavy cranes.
(1) Stabiliser beam. The stabiliser beam is a part of the
crane base.
(2) Stabiliser extensions.
(3) Stabiliser locking device.
(4) Stabiliser legs.
2.5. Operating system - hydraulic components
The operating system consists of the following hydraulic components:
• oil tank
• hydraulic pump
• oil cooler [option on some cranes]
• main control valve
• stabiliser control valve
• hydraulic hoses and lines
• actuators:
first boom cylinder
second boom cylinder
extension cylinder/s
slewing cylinders
• return filter/oil tank
• pressure filter
2.6. Premium high seat [option]
(1) Handle to adjust seat forward/backward
(2) Seat belt
(3) Handle to adjust height of the seat
(4) Locking device for seat tilting
(5) Handle to adjust armrest
DANGER
For cranes with joysticks and HPC, always deactivate HPC before leaving the high
seat.
1
2
3
3
3
4
Structure and parts of the crane
Loglift 82Z CE 13

DANGER
Take care not to put your foot on the pedals when taking place in the high seat.
Unintentional crane movements can occur.
2.7. Buttons on the control panel [option]
Control the stabiliser system from the high seat [option]
The crane and the stabiliser system can be operated from
the high seat.
(1) Stabiliser leg, left
(2) Stabiliser leg, right
(3) Stabiliser extension out/in
(4) Console or optional function
(5) Bunk movement
(6) Lights
(7) Load weighing device [option] / activation of the main
control [HPC option]
(8) Seat heat [option]
(9) Button to be used together with (1), (2), (3)
(10) Optional button
DANGER
Take care not to put your foot on the pedals when taking place in the high seat.
Unintentional crane movements can occur.
Before leaving the high seat, switch off the system from the control panel,
deactivate the main control (HPC).
2.8. Main control valve
Near each lever there is a sticker with a symbol. The symbol illustrates the function of the lever.
Always operate the lever according to the symbol sign.
The speed of a function corresponds to the extent of the lever movement, regardless of the load
and other functions, as long as the oil flow is sufficient. When the oil flow is insufficient, one or more
functions might reduce their speed.
10
Structure and parts of the crane
14 Loglift 82Z CE

2.9. Stabiliser control valve
The crane is equipped with a stabiliser control valve. The valve can be operated with the levers on
the valve and from the high seat [option].
There are several types of stabiliser control valves. Always
operate the lever according to the function on the symbol
sign.
The symbol is shown either on the lever knob or on a
separate sign placed vertical/horizontal next to the lever.
•Stabiliser extension (1) out/in
•Stabiliser leg (2) upward/downward
The stop button affects the oil supply to this valve.
➀
➁
➀➁
Structure and parts of the crane
Loglift 82Z CE 15

3. Safety precautions and warnings
3.1. Operating conditions
You may only use the crane under the following conditions:
• In the open air, or in spaces with sufficient ventilation.
• With a mean wind velocity less than 13.3 m/sec (approx. 29.7 mph).
DANGER
• If you use the crane in a confined space you could suffocate from the exhaust
gases from the vehicle.
•Never use the crane at temperatures below -40° C (-40 °F), as the steel's
properties deteriorate below this temperature.
WARNING
• If the temperature is below 0 °C (32 °F) we
recommend you to wait a few minutes
before you operate the levers
• When starting in cold weather, the wear on
the hydraulic system is greater than at
normal working temperatures.
To minimise wear, the crane should be started as follows:
• Engage the power take-off at low rpm.
• Allow the system to idle for a few minutes.
• Fixed pump:
Operate the stabiliser leg up for one minute in order to warm up the oil.
• Variable pump:
Operate stabiliser legs up and down for one minute, in order to warm up the oil.
Safety precautions and warnings
16 Loglift 82Z CE

3.2. Wind speeds
Wind speed averaged over 10 minutes at a height of 10 m
Wind
Force
Above flat ground Characteristics
m/s Wind type
0 0.0 - 0.2 Calm Calm, smoke rises vertically or nearly
vertically
1
2
0.3 - 1.5
1.6 - 3.3
Slight breeze Wind direction recognisable from smoke
plumes, the wind begins to be noticeable on
the face; leaves begin to rustle and weather
vanes can start to move.
3
4
3.4 - 5.4
5.5 - 7.9
Moderate wind Leaves and twigs in continuous movement,
small branches begin to move. Dust and
paper begin to move over the ground.
5 8.0 - 10.7
Fairly strong
wind
Small leaved branches make swaying
movements; crested waves form on lakes
and canals.
6 10.8 - 13.8
Strong wind Large branches move; you can hear the
wind whistling in telephone wires; umbrellas
can only be held with difficulty.
7 13.9 - 17.1 Severe wind Entire trees move; the wind causes difficulty
when you walk into it.
8 17.2 - 20.7 Stormy wind Twigs break off, walking is difficult.
9 20.8 - 24.4
Storm Causes superficial damage to buildings
(chimney pots, roof-tiles, and TV antennae
are blown off).
10 24.5 - 28.4 Severe storm Uprooted trees; considerable damage to
buildings etc. (occurs infrequently on land).
11 28.5 - 32.6 Very severe
storm
Causes extensive damage (occurs very infre
quently on land).
12 > 32.6 Hurricane
3.3. Noise declaration
The following values for emitted noise may be taken as general and conservative values for
ordinary installations of loader cranes on normal diesel engine powered trucks. Declared dual-
number noise emission values in accordance with ISO 4871:
• Emitted A-weighted sound power level for basic loader cranes in accordance with ISO 3744:
LwA = 103 dB (Uncertainty: KwA = 2 dB).
• Emitted A-weighted sound power level for loader cranes with hoist in accordance with ISO 3744:
LwA = 107 dB (Uncertainty: KwA = 2 dB).
• A-weighted sound pressure level at loader crane control stations in accordance with ISO 11201:
LpA = 95 dB (Uncertainty: KpA = 4 dB).
Safety precautions and warnings
Loglift 82Z CE 17

Particular installations can be quieter, in which case a post installation noise measurement in
accordance with clause 6.3 of EN 12999:2011 may be used to prove this.
3.4. Signs on the crane
A
C
B E D
F
TYPE
SERIAL NO
MANUF. YEAR
SAE 80W/90
MAX
MIN
TÄYTÄ TÄSTÄ
PÅFYLLNING
FILLING
EINFÜLLUNG
REMPLISSAGE
MAX
Kg
m
NOTE
The signs may vary depending on the country. Always make sure that you comply
with the statutory requirements of the country in which you use the crane.
3.5. Maximum load
Lifting capacity
Your crane has a certain lifting capacity, expressed in kNm or tm. This lifting capacity is also known
as the load moment. The lifting capacity is: the payload multiplied by the outreach in metres that
the crane can operate at different positions. The lifting capacity of your crane determines the
maximum load your crane may lift within its working zone. However take careful note; the greater
the operating radius of the crane, the lower the lifting capacity will be because of the weight of the
boom system itself. The load plate and the load diagram on your crane show the maximum loads
you may lift in the operating reach of your crane.
DANGER
• Overloading could result in damage to the crane or in the worst case, personal
injury or death
• Never increase a hanging load, since that may cause a load holding valve to
open and/or the vehicle to turn over.
• Never use the crane with the safety system switched off.
Safety precautions and warnings
18 Loglift 82Z CE

NOTE
The extra weight of the lifting accessories has to be added to the load. Thus, with
lifting accessories the load you can lift is less heavy.
Load plate
The load plate is visible from the high seat. On the plate is
the maximum weight that you may lift at a given reach, with
the 1st boom in the optimum position. In chapter Technical
Data in this manual you will find these values for your
crane.
DANGER
Never exceed the maximum weight on the load plate.
Optimum lifting position
The weight that your crane can lift will be determined by:
• Stability of your crane on the vehicle.
• Stabiliser extensions position and legs pressure to the ground.
• The outreach at which you are working and boom position.
WARNING
During testing crane (LHV, OLP, VSL
etc.) follow the optimal boom
position of your crane as shown on
the picture:
• Position the 1st boom into an
angle of 20 degrees,
• Position the 2nd boom into an
angle of 40 degrees.
40º
20º
For Z-type cranes avoid situations
when 1st and 2nd booms are in one
line. In this particular position, the
2nd boom might be easily
overloaded when extending the
outreach of the crane and cause
uncontrolled fall load on the ground.
Safety precautions and warnings
Loglift 82Z CE 19

Load diagram
You can find the load diagram in the enclosed technical
data and it shows the maximum load your crane may lift in
the entire working zone.
The load curves show the maximum load that may be lifted
at a given reach and height. For a given maximum load, the
possible working zone is to the left of the load curve. The
lifting capacity for some cranes is limited in the high lifting
area.
WARNING
Care must be taken when handling loads in
the high lifting area, so the load/tool does not
come into contact with the boom system.
3.6. Signals when using a crane
DANGER
• If it is not possible to see the load and the entire working area clearly the crane
operator is obliged to follow the instructions and signals given by a qualified
person.
• The country-specific regulations for crane operator signals are to be used.
Signals in this manual give a number of standard signals that can be used.
876543210
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9
10
m
1650 kg
1950
2280
2680
3240
4250
Safety precautions and warnings
20 Loglift 82Z CE