Loglift 82Z CE User manual

Loglift 82Z CE
Operator's Manual GB
This operator ’ s manual is an Original Instruction and applies for cranes from serial number:
BF82Z000001
2020-07

Congratulations with your new crane!
You are now the owner of a quality product from Cargotec, built to the highest standards of safety
and quality.
The aim of this manual is to help you handle your crane safely and with full satisfaction.
Please read the complete manual. It provides detailed information about the crane, control system
and the practical management and maintenance of the crane.
We advise you to read it carefully and familiarize yourself with your crane before you start to use it.
Help us to improve this manual. Please send your comments and suggestions to
[email protected]
This manual includes interactive contents.
Download the 'Hiab AR+ App' for the interactive content in this manual. Look for the AR+
symbol. Use your device to scan the image next to the symbol.
The interactive contents in the Hiab AR+ App will display suggestions to make the crane
operation easier for you to understand. However, note that some of the content included in the
'Hiab AR+ App' may differ from the actual configuration of your crane and is subject to updates
and changes from Hiab without prior notice.

Table of Contents
1. Introduction ......................................................................................... 5
1.1. This Operator's Manual is intended for the operator of this Loglift crane ......... 5
1.1.1. Cleanliness certificate ........................................................ 6
1.1.2. The Machinery Directive 2006/42/EC ....................................... 7
1.1.3. Description of Hiab Loglift 82Z ............................................... 7
1.2. Indications in the Operator’s Manual .................................................. 7
1.3. Identification of this crane ............................................................ 10
2. Structure and parts of the crane ............................................................... 11
2.1. Main groups ............................................................................ 11
2.2. Crane base with column and slewing system ...................................... 12
2.3. Boom system and add-on lifting accessories ...................................... 12
2.4. Stabiliser system ...................................................................... 13
2.5. Operating system - hydraulic components ......................................... 13
2.6. Premium high seat [option] ........................................................... 13
2.7. Buttons on the control panel [option] ................................................ 14
2.8. Main control valve ..................................................................... 14
2.9. Stabiliser control valve ................................................................ 15
3. Safety precautions and warnings .............................................................. 16
3.1. Operating conditions .................................................................. 16
3.2. Wind speeds ........................................................................... 17
3.3. Noise declaration ...................................................................... 17
3.4. Signs on the crane .................................................................... 18
3.5. Maximum load ......................................................................... 18
3.6. Signals when using a crane .......................................................... 20
3.7. Use of the crane ....................................................................... 24
3.7.1. Use of lifting equipment .................................................... 30
3.7.2. Use of dismountable cranes ............................................... 31
4. The CE system [option] ......................................................................... 33
4.1. How the CE system works ........................................................... 33
4.2. Components in the CE System ...................................................... 33
4.3. Buttons and indicating lights on the interface ...................................... 34
5. Manual control system [option] ................................................................. 36
5.1. Operation from the high seat ......................................................... 36
6. Starting crane operation ........................................................................ 37
6.1. Starting operations .................................................................... 37
6.2. Attach the crane to the vehicle ....................................................... 37
6.3. Electric tiltable seat [option] .......................................................... 38
6.4. Extend stabiliser extensions and set stabiliser legs ............................... 39
6.4.1. Stabiliser system and ground conditions ................................. 40
6.5. Operate the boom system ............................................................ 42
7. During operation ................................................................................. 43
7.1. Operate the crane ..................................................................... 43
8. Ending crane operation ......................................................................... 45
8.1. Operate the crane to transport position ............................................. 45
8.2. Placing the stabiliser system in transport position ................................. 46
8.3. Electric tiltable seat [option] .......................................................... 48
8.4. Ending use ............................................................................. 48
Loglift 82Z CE 3

8.5. Warning interface (TWI) .............................................................. 49
8.6. Emergency operation of the dump valve ........................................... 50
9. Maintenance and Service ....................................................................... 51
9.1. Warranty ................................................................................ 51
9.2. Service .................................................................................. 51
9.3. Follow the maintenance instructions! ............................................... 52
9.3.1. Daily inspection .............................................................. 53
9.3.2. Weekly inspection and maintenance ...................................... 53
9.3.3. Monthly inspection and maintenance ..................................... 54
9.3.4. Twice a year maintenance ................................................. 55
9.3.5. Annual maintenance ........................................................ 55
9.4. Lubrication .............................................................................. 56
9.4.1. Lubrication ................................................................... 57
9.4.2. Lubrication of the upper column bearing ................................. 57
9.4.3. Clean and grease the spring cups. ........................................ 58
9.5. Adjust the lateral clearance of the boom and/or hydraulic extension ............ 58
9.6. Adjust the chain in the telescope .................................................... 59
9.7. Hydraulics .............................................................................. 60
9.7.1. Crane base: checking the oil level/oil change ............................ 60
9.7.2. Bleeding air from the hydraulic system ................................... 60
9.7.3. Replacing the cartridge in return oil filter ................................. 61
9.7.4. Replacing the cartridge in high pressure filter ........................... 62
9.7.5. Checking the oil tank level ................................................. 63
9.7.6. Changing the hydraulic oil .................................................. 63
9.8. Troubleshooting ........................................................................ 64
9.8.1. Faults in the crane .......................................................... 64
9.8.2. Faults on the CE device .................................................... 65
10. Technical Data .................................................................................. 67
10.1. Load plate table ...................................................................... 67
11. Decommissioning .............................................................................. 68
11.1. Decommissioning a crane ........................................................... 68
4 Loglift 82Z CE

1. Introduction
1.1. This Operator's Manual is intended for the operator of
this Loglift crane
This manual describes:
• Operation
• Safety precautions and warnings
• The crane control system
• Maintenance and troubleshooting
Enclosed to this manual the Installer will provide:
• Technical Data for your crane
• Technical Data and manuals for add on equipment if fitted
Therefore you should:
• Study the entire Operator’s Manual carefully.
• Study the operating manuals for other add-on equipment,
if fitted.
• Use the crane only after having done so.
• Follow the directions for use, operation and maintenance
of the crane and add on equipment exactly.
• Store the Technical Data and manuals from the Installer,
together with this Operator's manual.
NOTE
The manufacturer reserves the right to change specifications, equipment,
operating instructions and maintenance instructions without prior notice.
Study these instructions carefully
DANGER
If you do not study the complete Operator’s Manual for your crane carefully, it
could lead to fatal accidents or serious damage.
Introduction
Loglift 82Z CE 5

1.1.1. Cleanliness certificate
All Hiab equipment has been tested and certified at the
factory according to the Hiab Standard C250.52 that
defines the Cleanliness Requirements for Hydraulic
Systems. This means that they fulfil the cleanliness class
20/18/14 measured by the ISO 4406 standard.
All hydraulic functions have been individually tested and
fully comply with the defined requirements.
NOTE
Hiab shall at all times have the right to:
• install, maintain and dismantle remote diagnostics tools or similar sensor-based
connectivity capabilities (“Connectivity”) in and from the Equipment; and
• access, send, receive, collect, store and use any and all information and data
gathered through the Connectivity, including but not limited to, information
concerning efficiency, availability, downtime, operation, operating environment,
movement, condition, logon, location and similar information relating to the
Equipment (the “Information”). Such Information may be used for optimizing the
Equipment, or any related equipment or services as well as for Hiab's internal
business and/or operating purposes. Hiab shall be responsible for complying
with applicable laws and regulations related to such Information.
The customer/user shall not in any way remove, disable, or interfere with the
Connectivity or the Information. Any intellectual property rights or other right and
title in and to the Connectivity features and the Information and all their further
developments shall at all times be and remain the exclusive property of Hiab.
Introduction
6 Loglift 82Z CE

1.1.2. The Machinery Directive 2006/42/EC
• Business name and full address where the crane is
manufactured (2):
Factory addresses:
Cargotec Sweden AB Hiab SE-824 83 Hudiksvall
Sweden
Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-110
Stargard Szczecinski, Poland
• The Declaration of Conformity, delivered with the crane
contains (1):
• Description and identification of the timber handling
crane (3):
Mark
Type: see chapter Identification of the timber handling
crane.
Serial number
Manufact. year
Declaration of which provisions the timber handling crane
fulfils.
• Name and address of the person authorised to compile
the technical file (4):
Name
Address
• Identity and signature of the person who drawn up the
declaration (5):
Name
Position
Date and Signature
1.1.3. Description of Hiab Loglift 82Z
The Loglift 82Z is manufactured by Hiab to load cut-to-length timber with a grapple. Usually
installed on a timber truck, either in the rear or behind the cab, it is not intended for hook duty .
The Loglift 82Z is available in many versions with a wide range of accessories, and fulfills the
requirements of the European Machinery Directive as specified by the standard EN12999.
On the serial number plate, you can find information on the crane type and on the manufacturer.
NOTE
The exact technical information for your crane is shown in "Technical Data".
1.2. Indications in the Operator’s Manual
What must you do and not do?
The following indications are used in the Operator’s Manual:
Declaration of conformity with the
Machinery Directive 2006/42/EC
We ............................................
............................................
.....................................
hereby declares that the timber handling crane:
Mark: .....................
Type: .....................
Serial number: ....................
Manufact.year: ....................
• complies with the provisions of the machinery directive
2006/42/EC;
• also complies with the provinsions of the directive on electro-
magnetic compability 2004/108/EC as amended;
• complies with the harmonised standard
EN 12999:2011/A1:2012.
Technical file in accordance with Directive 2006/42/EC, Annex
VII A is compiled by:
Name: .........................................
Adress: ..........................................
...........................................
This declaration is drawn up by:
Name: .................................
Position:.................................
XXXXXXX .................
…………………………………………………………………
཰ཱཱིིུ
Introduction
Loglift 82Z CE 7

DANGER
Danger to life for yourself or to bystanders.
Follow the instructions carefully!
WARNING
Danger of injury to yourself or to bystanders, or danger of serious damage to the
crane or other objects.
Follow the instructions carefully.
CAUTION
Hazard for the crane or crane components. Follow the instructions carefully.
Important:
If actions are numbered
1. Do this
2. Do that
3. ......
4. .....
5. .....
you should carry them out in numerical order!
NOTE
Extra information that can prevent problems.
TIP
Tip to make the work easier to carry out.
Symbol for reference to a component in an illustration.
(1) Refers to a component in an illustration.
[option]: Indication for parts that are not-standard for the
crane, but are an option. Not all [option] are available for
your crane.
Introduction
8 Loglift 82Z CE

DANGER
Only persons with the requisite knowledge and experience with cranes may use
the crane. Never operate the crane when you are sick, tired, under the influence of
medicines, alcohol or other drugs.
• Take the delivery instructions from your Hiab Service workshop, or receive instruction from an
experienced person from your own company. Only then should you operate your crane.
• Ensure that you comply with the statutory requirements of the country in which you use the crane
(for example, certificate, obligatory safety-helmet).
DANGER
• Carry out yourself only the service and
maintenance work you have the requisite
knowledge and experience of.
• All other maintenance work may only be
carried out by a Hiab service workshop.
• Ensure that every defect is rectified
immediately, according to the instructions.
• Follow the instructions exactly!
• All other work to rectify faults must be
performed by personnel in a Hiab service
workshop!
WARNING
• Never clean the electronic system, plastic components, signs or bearings with a
high-pressure jet cleaner. It could cause damage.
• Never expose the electronic system to high electrical voltages. This could
damage the control system.
• Never immerse the controller in water or other liquid. This will make the
controller unusable.
If your crane is equipped with add-on lifting equipment (hoist, rotator, etc.):
• The operation of the crane with add-on lifting equipment can differ from the
operation as described in this manual.
• You should therefore study the Operating Manual for the add-on equipment
carefully, before you use the crane.
• Take particular note when placing the crane in to or out of transport position.
Introduction
Loglift 82Z CE 9

1.3. Identification of this crane
Description and identification of the crane:
Mark: ...................
Type: ...................
Serial number: ............................
Manufact. year: ............................
Type: ..................................
Serial number: .................................
Manufact. year: .....................
Mark: .....................
Introduction
10 Loglift 82Z CE