Loglift 96S CE User manual

Loglift 96S CE
Operator's Manual GB
This operator’s manual is an Original Instruction and applies for cranes from serial number
BF96S0000001
2019-05

Congratulations with your new crane!
You are now the owner of a quality product from Cargotec, built to the highest standards of safety
and quality.
The aim of this manual is to help you handle your crane safely and with full satisfaction.
Please read the complete manual. It provides detailed information about the crane, control system
and the practical management and maintenance of the crane.
We advise you to read it carefully and familiarize yourself with your crane before you start to use it.
Help us to improve this manual. Please send your comments and suggestions to
[email protected]

Table of Contents
1. Introduction ......................................................................................... 7
1.1. This Operator's Manual is intended for the operator of this Loglift crane ......... 7
1.1.1. Cleanliness certificate ........................................................ 7
1.1.2. The Machinery Directive 2006/42/EC ....................................... 8
1.1.3. Description of Loglift 96S ..................................................... 9
1.2. Indications in the Operator’s Manual .................................................. 9
1.3. Identification of this crane ............................................................ 11
2. Structure and parts of the crane ............................................................... 12
2.1. Main groups ............................................................................ 12
2.2. Crane base with column and slewing system ...................................... 12
2.3. Boom system and add-on lifting accessories ...................................... 12
2.4. Stabiliser system ...................................................................... 13
2.5. Operating system - hydraulic components ......................................... 13
2.6. Buttons on the control panel [option] ................................................ 14
2.7. Premium high seat [option] ........................................................... 14
2.8. Cabin [option] .......................................................................... 15
2.8.1. Control panel in the cabin C912 ........................................... 15
2.8.2. Control panel in the Hi-Cab ................................................ 16
2.8.3. Fuses in the cabin C912 .................................................... 17
2.8.4. Fuses in the cabin Hi-Cab .................................................. 17
2.9. Main control valve ..................................................................... 18
2.10. Stabiliser control valve .............................................................. 18
3. Safety precautions and warnings .............................................................. 20
3.1. Operating conditions .................................................................. 20
3.2. Wind speeds ........................................................................... 21
3.3. Noise declaration ...................................................................... 21
3.4. Signs on the crane .................................................................... 22
3.5. Maximum load ......................................................................... 22
3.6. Signals when using a crane .......................................................... 23
3.7. Use of the crane ....................................................................... 27
3.7.1. Use of lifting equipment .................................................... 33
3.7.2. Use of dismountable cranes ............................................... 34
4. The CE system [option] ......................................................................... 36
4.1. How the CE system works ........................................................... 36
4.2. Components in the CE System ...................................................... 36
4.3. Buttons and indicating lights on the interface ...................................... 37
5. Manual control system [option] ................................................................. 39
5.1. Operation from the high seat ......................................................... 39
5.2. Manual operation from cabin ......................................................... 40
6. HPC [option] ...................................................................................... 41
7. The control system TimberTronics [option] ................................................... 42
7.1. The TimberTronics control system .................................................. 42
7.2. Components in the TimberTronics system ......................................... 42
7.3. Display .................................................................................. 43
8. The control system Multidrive2 [option] ....................................................... 50
8.1. The control system Multidrive2 ...................................................... 50
8.2. Components in the Multidrive2 System ............................................. 50
Loglift 96S CE 3

8.3. Multidrive2 control levers and display ............................................... 50
8.4. Buttons and indicator lights on the PDF ............................................ 53
9. Starting crane operation ........................................................................ 55
9.1. Starting operations .................................................................... 55
9.2. Attach the crane to the vehicle ....................................................... 55
9.3. Electric tiltable seat [option] .......................................................... 56
9.4. Extend stabiliser extensions and set stabiliser legs ............................... 57
9.4.1. Stabiliser system and ground conditions ................................. 58
10. During operation ................................................................................ 60
10.1. Operate the crane .................................................................... 60
10.2. Slope control [option] ................................................................ 61
10.3. Adjust the speed of each function for TimberTronic control system ............ 61
11. Ending crane operation ........................................................................ 62
11.1. Placing the stabiliser system in transport position ................................ 62
11.2. Electric tiltable seat [option] ......................................................... 64
11.3. Ending use ............................................................................ 64
11.3.1. For cabins [Option] ......................................................... 66
11.4. Warning interface (TWI) ............................................................. 67
11.5. Remove the crane from the vehicle (console mounted) ......................... 67
11.6. Emergency operation of the dump valve .......................................... 68
12. Maintenance and Service ..................................................................... 69
12.1. Warranty .............................................................................. 69
12.2. Service ................................................................................ 69
12.3. Follow the maintenance instructions! .............................................. 70
12.3.1. Daily inspection ............................................................ 71
12.3.2. Additional daily inspection for the cabin (if installed) .................. 72
12.3.3. Weekly inspection and maintenance .................................... 72
12.3.4. Additional weekly inspection and maintenance for the cabin (if
installed) ............................................................................. 73
12.3.5. Monthly inspection and maintenance .................................... 73
12.3.6. Additional monthly inspection and maintenance for the cabin (if
installed) ............................................................................. 74
12.3.7. Twice a year maintenance ................................................ 75
12.3.8. Annual maintenance ....................................................... 75
12.3.9. Additional annual maintenance for the cabin (if installed) ............. 76
12.4. Lubrication ............................................................................ 76
12.4.1. Lubrication .................................................................. 77
12.4.2. Lubrication of the upper column bearing ................................ 77
12.4.3. Lubrication of ball joints in cabin ......................................... 78
12.4.4. Clean and grease the spring cups. ...................................... 78
12.5. Adjust the lateral clearance of the boom and/or hydraulic extension .......... 79
12.6. Adjust the chain in the telescope ................................................... 79
12.7. Cabin [option] ......................................................................... 80
12.7.1. Adjust the slide pads in the cabin ........................................ 80
12.7.2. Tightening of screws and bolts in cabin ................................. 80
12.7.3. Windshield wiper fluid ..................................................... 81
12.7.4. Change wiper blade ....................................................... 81
12.7.5. Replace leds on the control panel ....................................... 82
12.7.6. Change the air filter ........................................................ 82
12.8. Hydraulics ............................................................................. 83
4 Loglift 96S CE

12.8.1. Crane base: checking the oil level/oil change .......................... 83
12.8.2. Bleeding air from the hydraulic system .................................. 83
12.8.3. Replacing the cartridge in return oil filter ................................ 84
12.8.4. Replacing the cartridge in high pressure filter .......................... 85
12.8.5. Checking the oil tank level ................................................ 86
12.8.6. Changing the hydraulic oil ................................................ 86
12.9. Troubleshooting ...................................................................... 88
12.9.1. Faults in the crane ......................................................... 88
12.9.2. Faults on the CE device ................................................... 89
13. Diesel heater [Option] .......................................................................... 91
13.1. Diesel heater [option] ................................................................ 91
14. Technical Data .................................................................................. 94
14.1. Load plate table ...................................................................... 94
15. Decommissioning .............................................................................. 95
15.1. Decommissioning a crane .......................................................... 95
Loglift 96S CE 5