Logosol TRAILERKIT G2 User manual

USER MANUAL
Art.nr. 0458-395-0681
TRAILERKIT G2
B10 01
EN

LOGOSOL continuously develops its products.
For this reason, we must reserve the right to modify
the conguration and design of our products.
Document: User Manual for Trailer Kit
Ref. No. User Manual, English: 0458-395-0681
Text: Martin Söderberg
Illustrations: Martin Söderberg
Last revised: January 2019
© 2018 LOGOSOL, Härnösand Sweden
THANK YOU FOR CHOOSING A LOGOSOL MACHINE!
Read through the user manual carefully
and make sure you understand its
contents before you use the equipment.
This user manual contains important
safety instructions.
WARNING! Incorrect use can result in
serious or fatal injuries to the operator
or others.
We are very pleased that you have demonstrated your condence in us by purchasing this
product, and we will do our utmost to meet your expectations.
Logosol has been manufacturing sawmills since 1989. In that time we have supplied
approximately 50,000 machines to satised customers the world over.
We care about your safety as well as we want you to achieve the best possible results with
your equipment. We therefore recommend that you take the time to carefully read this user
manual from cover to cover in peace and quiet before you begin using the product.
We hope you get a lot of satisfaction from the use of your new equipment.
Bengt-Olov Byström
Founder and chairman,
Logosol in Härnösand, Sweden
#2

Safety instructions 4
Exploded view 6
Components 7
Assembly 9
Functions 19
TABLE OF CONTENTS

• Read carefully through the entire user manual before
starting to use the equipment. Failure to observe
these safety instructions may result in fatal injuries.
• Make sure that everyone who uses the sawmill is
well informed of the dangers and has read the user
manual. The user manual shall always be available
to the persons working with the sawmill. This also
applies where the sawmill is sold or loaned out.
• Minors under 18 years of age are not allowed to
operate the sawmill.
• Make sure that children and animals are not in the
vicinity when the sawmill is being operated.
• Respect the safety distances to avoid injuries from
high noise levels and from a broken blade that is
thrown off.
• Anyone working with the sawmill must be t for
work, healthy and in good physical condition. Make
sure you take regular breaks when operating the
machine. Never operate the machine while under
the inuence of alcohol, narcotics or other drugs or
medicines that can cause drowsiness or inattention.
• Only work with the equipment where visibility is
good. Never work with the equipment in the dark or
where visibility is poor.
• Make sure there are other persons within earshot
who you can summon if you need help.
• Only add extra equipment to the sawmill that is
made by Logosol or that is specically approved by
Logosol for the purpose. Other equipment can cause
accidents and should not be used. Logosol will not
accept liability for personal injury or material damage
that occurs while using non-approved attachments
on the sawmill.
• Always wear protective clothing and use personal
protective equipment: Close-tting work overalls
are appropriate. Never operate the sawmill wearing
loose-tting clothes, overall coats or similar.
• Use safety shoes with high-grip soles and steel
toecaps. Neckerchiefs, ties, jewellery or other items
that can get caught in the equipment are not to be
worn.
Key to symbols
For your own safety, read through the entire user
manual carefully and do not start the machine
before you have understood everything.
Use approved ear protectors and protective
eyewear. Hearing can be damaged even after
short periods of exposure.
Sharp rotating tools. Make sure that your ngers
never come near the cutting tools.
This symbol means ’WARNING’. Pay particular
attention where this symbol appears in the
manual text.
This symbol is followed by instructions that must
be observed. Pay particular attention where this
symbol appears in the manual text.
SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS
THE WORKSITE
WARNING! Never operate a band sawmill with
a petrol-powered engine in enclosed or poorly
ventilated areas. This can result in death due to
suffocation or carbon monoxide poisoning.
Only operate the band sawmill and handle band
blades in full daylight or under adequate lighting.
Keep the work area free from clutter, pets, children,
obstacles or other things that can distract the
operator.
Choose a worksite where the ground is hardpacked
and level, with plenty of space for the band sawmill,
a pile of logs and sawn timber. If possible, place
the band sawmill so that the sawdust blows away
from the operator. Set up the band sawmill on level
ground with at least 5 m of free space without any
obstacles around the equipment. If the band sawmill
is to be set up permanently, we recommend that
you support the rail frame with concrete plinths or
wooden blocks (15 cm x 15 cm) under each cross
bunk.
Always keep an ABC re extinguisher (min. 3 kg)
easily accessible at the worksite.
Always keep a fully-stocked rst-aid kit easily
accessible at the worksite.
MOVING THE BAND SAWMILL
WARNING! Risk of crush injuries.
Keep people and pets outside the 5 m danger area
around the machine while lifting and moving the
machine parts. Secure the load during transport.
The sawmill trailer may only be moved when the
sawhead is secured laterally and vertically on the
rails as described in this manual.
Securing the sawhead: Secure the sawhead as
described in this manual, using the supplied locking
mechanism, before moving the sawmill.

EXPLODED VIEW
Below the components are described to assist in
identifying them during assembly.
1
32
8
1 Trailer coupler
2 Drawbar
3 Drawbar beam
4 Cross beam
5 Support leg mount
6 Support leg
7 Wheel axle
8 Rail frame reinforcement
9 Fender
10 Sawhead lock
11 Lock bracket
12 Lower mount
13 Top mount
14 Joint pin
5
615
7
10 11
12
13
9
4

7
TRAILER KIT
User manual
Sawhead lock
Bolt bag
Support leg mount, L
Joint pin
Lower mount
Cross beam
Fender V,
L,
H,
R,
Lock bracket
Drawbar
Drawbar mount
Trailer coupler
Wheel axle
Wheel axle mount
Drawbar beam
Support leg
SF-60-280
02-00387
03-02381
00-00000
03-02347
03-02349
03-02312
02-00368
03-02278
03-02279
04-00238
04-00236
04-00237
03-02384
03-02382
03-02344
03-01814
03-0243
03-02342
02-00380
02-00381
04-00226
02-00392
04-00269
2x
1x
4x
8x
2x
1x
2x
2x
1x
1x
6x
2x
2x
1x
4x
1x
1x
Check that all components
are included in the shipment.
COMPONENTS
Spacer
Top mount
L,
L,
R,
R,
Support leg mount, R2x

8
Hex nut M12 DIN
Hex bolt M12x140
Hex bolt M8x100
Hex bolt M12x90 ISO 4017
Skruvpåse
Flange bolt M8x12
Flange bolt M8x20
Flange bolt M8x25
2x
2x
2x
54x
8x
4x
70x
28x
2x
10x
4x
70x
4x
2x
2x
Hex bolt M12x25
Hex bolt M10x65
Flange lock nut M10
Flange lock nut M8
Flange nut M12
Lock nut M12
Cylindrical bolt 12x80
Spring cotter pin

9
TRAILER KIT
ASSEMBLY
Note that the support legs have two different types of attachment
mounts. There are four reinforced mounts. These should be tted as in the
illustration to the right. The other two mounts should be tted as in the
illustration to the left.
Start assembling by raising the rails in a
safe and efcient way, until the rail tubes
are 400 mm above the ground. This is
the minimum clearance required to t the
support legs.
400mm
400mm
Lock nut M12
Hex bolt M12x 90
24x
24x

10
Fit the four support legs that have reinforced
mounts to the rail frame. Note that the attachment
mounts should be tted to the inner side of the rails
with the support legs facing outwards. Check the
recommended position for the support legs in relation
to the rail tube joints in the illustration below.
Sawing direction
ASSEMBLY
Hex nut M12
Hex bolt M12x 90
24x
24x
Prepare the bolt joints for the support legs. Screw
the nuts onto the bolts until 20 mm of threading
is visible.
Bolt joint
16x
Flange nut M12
16x
1
20 mm

11
TRAILER KIT
Fit the other two support legs. Here, the attachment
mounts should be tted to the outside of the rails
with the support legs facing inwards. Check the
recommended position for the support legs in relation
to the rail tube joints in the illustration below.
Sawing direction
Bolt joint
8x
Flange nut M12
8x
1
MONTERING
Hex nut M12
Hex bolt M12x 90
22x
22x
Prepare the bolt joints for the rest of the assembly.
Screw the nuts onto the bolts until 20 mm of
threading is visible.
20 mm

12
4
ASSEMBLY
Fit the end cap to the drawbar beam.
Rubber end cap
Flange bolt M8x12
1x
1x
3
Fit the drawbar mounts to the drawbar beam.
Bolt joint
4x
Flange nut M12
4x
2
Fit the drawbar mounts to the cross beam.
Bolt joint
4x
Flange nut M12
4x

13
TRAILER KIT
Remove the bed end plate and the inner end plate
from the end of the rail frame tubes. Note that the
drawbar beams of the trailer kit should be tted at the
start of the rail frame seen from the sawing direction.
5
6
ASSEMBLY
Fit the cross beam with bolts in the rst hole pattern
at the rail frame end. Finger-tighten the bolt joints.
Bolt joint
8x
Flange nut M12
8x

14
9
ASSEMBLY
Fit the outer drawbar beam to the rail frame end.
Make sure the joints are level with each other and then
alternately tighten the interior and exterior nuts until
the rail frame tubes match each other. When a good t
is reached, you tighten the bolt joints on both the inner
and the outer drawbar beam.
10
11
Hex nut M12
Hex bolt M12x140
8x
8x
12
8
Insert joint pins in the rail frame end.
Joint pin
4x
7
Insert joint pins in the drawbar beam.
Joint pin
4x

15
TRAILER KIT
Fit the trailer coupler to the drawbar.
Install the drawbar in the drawbar beams.
10
11
Hex nut M10
Hex bolt M10x65
2x
2x
ASSEMBLY
Secure the drawbar with spring cotter
pins in the drawbar beams.
12
Spring cotter pin
Cylindrical bolt
2x
2x

16
14
ASSEMBLY
Fit the wheel axle to the wheel axle mounts.
Note the position of the wheelaxle mounts on
the rail frame, shown in the illustration.
Lock nut M12
Hex bolt M12x25
4x
4x
1
13
Fit the wheel axle mounts to the rail
frame. Note their lateral position on the
rail frame. The wheel axle mounts should
be tted right under the fourth joint (the
drawbar beam joint is included) seen
from the sawing direction.
Bolt joint
6x
Flange nut M12
6x
Sawing direction

17
TRAILER KIT
Now it is time to install the sawhead locking mechanism.
Good job!
Fit the sawhead lock to the bogie tube.
Repeat this step on the other bogie tube.
1
ASSEMBLY
Fit the lower sawhead lock mounts to the
bottom plates of both the sawhead bogie
legs. Be careful when loosening the bolt
joints; the bolts can easily fall out of the
square tube on the underside.
2

18
ASSEMBLY
Fit the top mounts to the sawhead bogie legs.
Note that the mount on the exhaust side of
the sawhead has to be tted with a spacer
between it and the bogie leg.
3
Fiange bolt M8x20
Flange bolt M8x25
2x
2x

19
TRAILER KIT
FUNCTIONS
Secure the sawhead with the lock bracket before
transport.
Fit the fenders to the attachment plates before
transporting the sawmill.
LOCKING THE SAWHEAD
FENDERS

20
FUNCTIONS
The trailer drawbar can be set to two positions. It
can be pulled out for transport, and pushed back for
a better access around the sawmill.
The trailer support legs can be folded
up during transport. To fold up the
legs, you pull out the lock pins.
THE POSITIONS OF THE DRAWBAR
SUPPORTS LEGS