PRONAR PT510 User manual

PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
tel.: [phone] [phone]
[phone] [phone]
fax: [phone] [phone]
www.pronar.pl
OPERATOR'S MANUAL
TRAILER
PRONAR PT510
TRANSLATION OF THE ORIGINAL DOCUMENT
ISSUE 1B-09-2012 PUBLICATION NO 326N-00000000-UM

INTRODUCTION
Information contained herein is current as of the date of its publication. As a result of
improvements, some numerical values and illustrations contained in this publication may not
correspond to the factual specification of the machine delivered to the user. The manufacturer
reserves the right to introduce design changes in manufactured machines that facilitate
operation and improve the quality of their work, without making amendments to this Operator's
Manual.
This Operator's Manual is an integral part of the machine. Before using the machine, the user
must carefully read this Operator's Manual and observe all recommendations. This guarantees
safe operation and ensures malfunction-free work of the machine. The machine is designed to
meet obligatory standards, documents and legal regulations currently in force.
The manual describes the basic safety and operation rules of Pronar PT510 trailer.
If the information contained in the Operator's Manual needs clarification, the user should refer
for assistance to the sale point where the machine was purchased or to the manufacturer.
MANUFACTURER'S ADDRESS
PRONAR Sp. z o.o.
ul. Mickiewicza 101A
17-210 Narew, Poland
PHONE NUMBERS
[phone] [phone]
[phone] [phone]

SYMBOLS USED IN THIS MANUAL
Information, descriptions of danger, precautions, recommendations and orders associated with
user safety instructions are indicated as follows:
and preceded by the word "DANGER". Failure to observe the instructions may endanger the
machine operator's or other person's health or life.
Particularly important information and instructions, the observance of which is essential, are
indicated with the sign:
and preceded by the word "ATTENTION". Failure to observe the instructions may lead to
damage to the machine as a result of improper operation, adjustment or use.
In order to focus the user's attention on the need to perform periodical maintenance, the
relevant section of the Operator's Manual is indicated with the sign:
Additional tips contained in this document refer to helpful information on the machine operation
and are indicated as follows:
and preceded by the word "TIP".

DETERMINING THE DIRECTIONS FOR THE MANUAL'S NEEDS
Left side — a left hand side of the person facing the machine's forward travel direction.
Right side — a right hand side of the person facing the machine's forward travel direction.
SCOPE OF OPERATION STEPS
Operation steps are indicated with the following sign: 
The result of an operation/adjustment task or any notes on execution of the tasks performed is
indicated with the sign 

SECTION
1
BASIC INFORMATION

Pronar PT510 SECTION 1
1.2
1.1 IDENTIFICATION
1.1.1 TRAILER IDENTIFICATION
FIGURE 1.1 Location of the data plate and serial number
(1) data plate, (2) serial number
The trailer is marked with the data plate (1), and the serial number (2) located on a gold
painted rectangle. The data plate is located on the front beam of the main frame and the
serial number is stamped into the front beam of the chassis frame – figure (1.1). When
buying the trailer check that the serial numbers on the machine agree with the number written
in the WARRANTY BOOK, in the sales documents and in the OPERATOR'S MANUAL. The
meanings of the individual fields found on the data plate are presented in the table below:

SECTION 1 Pronar PT510
1.3
TABLE 1.1 Markings on data plate
ITEM
MARKING
A General description and purpose
B Symbol / type of trailer
C Trailer's year of manufacture
D Seventeen digit vehicle identification number (VIN)
E Official certificate number
F Tare weight
G Maximum gross weight
H Carrying capacity
I Permissible hitching system loading
J Permissible axle 1 load
K Permissible axle 2 load
1.1.2 AXLE IDENTIFICATION
FIGURE 1.2 Location of the axle data plate
(1) axle, (2) data plate
The factory number of the axle shaft and its type are stamped onto the data plate (2) secured
to the axle beam (1) – figure (1.2).

Pronar PT510 SECTION 1
1.4
1.1.3 LIST OF SERIAL NUMBERS
VIN
S Z B 5 1 0 X
FRONT AXLE FACTORY NUMBER
REAR AXLE FACTORY NUMBER
TIP
In the event of ordering a replacement part or in the case of the appearance of problems
it is often essential to give the factory n mbers of parts or the VIN n mber of the trailer,
therefore it is recommended that these n mbers are inscribed in the spaces below.
1.2 INTENDED USE
The trailer is designed for transport of harvested crops and agricultural products (loose, bulk
and long materials, etc.) as well as loads on EUR-pallets and pallet boxes at the farm and on
public roads. It is acceptable to transport construction materials, mineral fertilisers and other
loads, if fulfilling conditions indicated in section 4. Non-compliance with the recommendations
concerning the carriage and loading of goods described by the Manufacturer and the road
transport regulations in force in the country in which the trailer is used shall void the warranty
and is regarded as the use of the machine contrary to its intended purpose.
The trailer is not intended or designed for transporting people, animals or goods classified as
dangerous materials.
The trailer is designed according to current safety requirements and engineering standards.
The brake system and the light and indicator system meet the requirements of road traffic
regulations. The maximum speed of the trailer on public roads in Poland is 30 km/h (pursuant
to Traffic Law Act of June 20th 1997, article 20). In the countries where the trailer is used, the
limits stipulated by the road traffic legislation in force in a given country must be observed.
The trailer speed must not, however, be greater than the maximum design speed of 40 km/h.

SECTION 1 Pronar PT510
1.5
ATTENTION
The trailer m st not be sed for p rposes other than those for which it is intended. The
ser MUST NOT:
•transport people, animals, hazardo s materials, chemically aggressive loads
that will corrode the str ct ral elements of the trailer (ca sing corrosion of
steel, destr ction of paint coat, dissolving plastic elements and destr ction of
r bber elements etc.),
•transport incorrectly sec red load, which d ring travel may ca se
contamination of the road and nat ral environment,
•transport incorrectly sec red load, which d ring travel may change position
in load box or fall o t of the load box,
•transport loads, whose centre of gravity may destabilise the trailer,
•transport loads, which have neven load distrib tion and/or overload axles
and s spension elements.
Using it as intended also involves all actions connected with the safe and proper operation
and maintenance of the machine. Due to the above, the user is obliged to:
•carefully read the OPERATOR'S MANUAL of the trailer and the WARRANTY
BOOK and conform with the recommendations contained in these documents,
•understand the trailer's operating principle and how to operate it safely and
correctly,
•adhere to the established maintenance and adjustment plans,
•comply with general safety regulations while working,
•prevent accidents,
•comply with the road traffic regulations and transport regulations in force in a
given country, in which the trailer is used,
•carefully read the Operator's Manual and comply with its recommendations,
•only hitch the trailer to an agricultural tractor which fulfils all the requirements
made by the trailer's Manufacturer.
The trailer may only be used by persons, who:

Pronar PT510 SECTION 1
1.6
•are familiar with the contents of this publication and with the contents of the
agricultural tractor Operator's Manual,
•have been trained in trailer operation and work safety,
•have the required authorisation to drive carrying vehicles and are familiar with the
road traffic regulations and transport regulations.
TABLE 1.2 Requirements for agricultural tractor
CONTENTS UNIT REQUIREMENTS
Brake system - sockets
Pneumatic system 1 conduit
Double conduit pneumatic system
Hydraulic system
Pressure in the system
Single conduit pneumatic system
Double conduit pneumatic system
Hydraulic system
-
-
-
bar / kPa
bar / kPa
bar / MPa
according to A DIN 74 294
according to A DIN 74 294
according to ISO 7421-1
5.8 – 6.5 / 580 - 650
6.5 / 650
150 / 15
Hydraulic tipper system
Hydraulic oil
Maximum system pressure
Oil demand:
-
bar / MPa
l
L HL 32 Lotos
(1)
200 / 20
15
Electrical system
Electrical system voltage
Connection socket
V
-
12
7-pole socket compliant with ISO
1724
Required tractor hitch
Type of hitch
Minimum vertical load capacity
-
-
kg
Hitch for single axle trailer
Upper transport hitch
1,950
Other requirements
Min. tractor power kW / hp 54.4 / 74
(1)
– use of other oil is permitted on condition that it may be mixed with the oil in the trailer. Detailed
information can be found on the product information card.

SECTION 1 Pronar PT510
1.7
In the event that the trailer shall be hitched to a second trailer it must fulfil the requirements
stipulated in table (1.4).
TABLE 1.3 Recommended types of pallets
PALLET NAME - TYPE LENGTH
[MM]
WIDTH
[MM]
HEIGHT
[MM]
EURO pallet – standard 1,200 800 144
EURO pallet – ½ 800 600 144
EUR pallet – extended 1,200 1,200 144
TABLE 1.4 Requirements for second trailer
CONTENTS UNIT REQUIREMENTS
Maximum gross weight
Double axle agricultural trailer kg 14 200
Brake system - connectors
Pneumatic system 1 conduit
Double conduit pneumatic system
Hydraulic system
Pressure in the system
Single conduit pneumatic system
Double conduit pneumatic system
Hydraulic system
-
-
-
bar / kPa
bar / kPa
bar / MPa
coupler compliant with A DIN 74294
coupler compliant with A DIN 74294
coupler compliant with ISO 7421-1
5.8 – 6.5 / 580 - 650
6.5 / 650
150 / 15
Hydraulic tipper system
Hydraulic oil
Minimum system pressure
-
bar / MPa
L HL 32 Lotos
(1)
200 / 20
Electrical system
Electrical system voltage
Connection socket
V
-
12
7-pole socket compliant with ISO
1724
Trailer's drawbar
Diameter of drawbar eye
Type of the drawbar
mm
-
40
swing (double axle trailer)

Pronar PT510 SECTION 1
1.8
(1)
– use of other oil is permitted on condition that it may be mixed with the oil in the trailer. Detailed
information can be found on the product information card.
TIP
Tractor req irements depend on trailer accessories.
1.3 EQUIPMENT
TABLE 1.5 Trailer's equipment
EQUIPMENT
STANDARD
ADDITIONAL
OPTIONS
Operator`s Manual •
Warranty Book •
Single conduit pneumatic system •
Double conduit pneumatic system •
2-line pneumatic system with automatic regulator •
Hydraulic brake system •
Hand brake •
Mudguards set •
Mudguards set rear + front •
Hydraulic shear type support •
Rotating drawbar eye ∅50 mm •
Drawbar eye ∅40 mm •
Ball drawbar eye K80. •

SECTION 1 Pronar PT510
1.9
EQUIPMENT
STANDARD
ADDITIONAL
OPTIONS
Wheel chocks •
Automatic rear hitch •
Manual rear hitch •
Slow-moving vehicle warning sign •
Reflective warning triangle •
Set of walls (600 mm) •
Set of wall extensions (600mm) •
Set of 600 mm additional middle extensions •
Frame with tarpaulin cover and fenced platform •
Walls reinforcement •
Chute •
Under-run protection devices •
Side pull-off mechanism •
Connection lead for the electrical system •
Some standard equipment elements, which were listed in table (1.4), may not be present in
the delivered trailer. This allows the possibility of ordering new machines with a different set
of optional equipment, replacing standard equipment.
Information on tyres is provided at the end of this publication in ANNEX A.
1.4 TERMS & CONDITIONS OF WARRANTY
PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is used
according to its intended purpose as described in the OPERATOR'S MANUAL. The repair
period is specified in the WARRANTY BOOK.

Pronar PT510 SECTION 1
1.10
The warranty does not cover those parts and sub-assemblies of the machine which are
subject to wear in normal usage conditions, regardless of the warranty period. Consumables
include the following parts/sub-assemblies:
•drawbar hitching eye,
•pneumatic system connector filters,
•tyres,
•brake shoes,
•bulbs and LED lamps,
•seals,
•bearings.
The warranty service only applies to such cases as: mechanical damage which is not the
user's fault, factory defects of parts, etc.
In the event of damage arising from:
•mechanical damage which is the user's fault, damage caused by road accidents,
•incorrect use, adjustment or maintenance, use of the trailer for purposes other
than those for which it is intended,
•use of damaged machine,
•repairs carried out by unauthorised persons, repairs carried out improperly,
•making unauthorised alterations to machine design,
the user will lose the right to warranty service.
TIP
Demand that the seller caref lly and precisely fills o t the Warranty Book and g arantee
repair co pons. A missing date of p rchase or sale point stamp may make the ser
ineligible for any warranty repair or ref nd.
The user is obliged to report immediately on noticing any wear in the paint coating or traces
of corrosion, and to have the faults rectified whether they are covered by the warranty or not.

SECTION 1 Pronar PT510
1.11
For detailed Terms & Conditions of Warranty, please refer to the WARRANTY BOOK
attached to each newly purchased machine.
Modification of the trailer without the written consent of the Manufacturer is prohibited. In
particular, do NOT weld, drill holes in, cut or heat the main structural elements of the
machine, which have a direct impact on the machine operation safety.
1.5 TRANSPORT
The trailer is ready for sale completely assembled and does not require packing. Packing is
only required for the machine's technical documentation and any extra equipment. The trailer
is delivered to the user either transported on a vehicle or, after being attached to a tractor,
independently (trailer towed with a tractor).
1.5.1 TRANSPORT ON VEHICLE.
Loading and unloading of trailer from vehicle shall be conducted using loading ramp with the
aid of an agricultural tractor. During work, adhere to the general principles of occupational
health and safety (OHS) applicable to reloading work. Persons operating reloading
equipment must have the qualifications required to operate these machines. The trailer must
be properly connected with the tractor according to the requirements in this Operators
Manual. The trailer braking system must be started and checked before driving off or onto
ramp.
The trailer should be attached firmly to the platform of the vehicle using straps or chains fitted
with a tightening mechanism. Securing elements should be attached to the transport catches
designed for this purpose (1) – figure (1.3), or permanent structural elements of the trailer
(longitudinal members, crossbars etc.) Transport catches (hooks and eyes) are welded to
upper longitudinal frame (2), with one pair on each side of the trailer. Use certified and
technically reliable securing measures. Worn straps, cracked securing catches, bent or
corroded hooks as well as elements damaged in a different way may be unsuitable for use.
Carefully read the information contained in the Operator's Manual for the given securing
measure. Chocks, wooden blocks or other objects without sharp edges should be placed
under the wheels of the trailer to prevent it from rolling. Trailer wheel blocks must be nailed to
the low platform planks of the vehicle or secured in another manner preventing their
movement. The number of securing elements (cables, straps, chains and stay etc.) and the

Pronar PT510 SECTION 1
1.12
force necessary for their tensioning depends on a number of things, including weight of the
trailer, the construction of vehicle carrying trailer, speed of travel and other conditions. To
secure the trailer optimally on the load platform, support the drawbar with wooden blocks. For
this reason it is impossible to define the securing plan precisely. A correctly secured trailer
does not change its position with regard to the transport vehicle. The securing elements must
be selected according to the guidelines of the Manufacturer of these elements. In case of
doubt apply a greater number of securing straps in order to immobilise the trailer. If
necessary, sharp edges of trailer should be protected at the same time protecting the
securing straps from breaking during transport.
FIGURE 1.3 Positioning of transport lugs
(1) transport lug, (2) longitudinal member of upper frame, (3) longitudinal member of lower
frame
DANGER
Incorrect se of sec ring meas res may ca se an accident.

SECTION 1 Pronar PT510
1.13
During reloading work, particular care should be taken not to damage parts of the machine's
equipment or the paint coating. The tare weight of the trailer in condition ready for travel is
given in table (3.1).
1.5.2 INDEPENDENT TRANSPORT BY THE USER.
In the event of independent transport by the user after purchase of the trailer, the user must
read the trailer Operator's Manual and adhere to the recommendations contained therein.
Transport of the trailer by the user involves towing the trailer with own agricultural tractor to
destination. During transport adjust travel speed to the prevailing road conditions, but do not
exceed the maximum design speed.
ATTENTION
When being road transported on a motor vehicle the trailer m st be mo nted on the
vehicle's platform in accordance with the transport safety req irements and the
reg lations.
Driver of the vehicle sho ld be partic larly caref l d ring travel. This is d e to the
vehicle's centre of gravity shifting pwards when loaded with the machine.
Use only certified and technically reliable sec ring meas res. Caref lly read the
information contained in the Operator's Man als for the given sec ring meas res.
ATTENTION
Before transporting independently, the tractor driver m st caref lly read this operator's
man al and observe its recommendations.
1.6 ENVIRONMENTAL HAZARDS
A hydraulic oil leak constitutes a direct threat to the natural environment owing to its limited
biodegradability. Because of the low solubility of oil in water, it is not highly toxic to living
organisms. An oil leak into water reservoirs may however lead to a reduction of the oxygen
content.

Pronar PT510 SECTION 1
1.14
While carrying out maintenance and repair work, which involves the risk of an oil leak, this
work should take place on an oil resistant floor or surface. In the event of oil leaking into the
environment, first of all contain the source of the leak, and then collect the leaked oil using
available means. Remaining oil should be collected using sorbents, or by mixing the oil with
sand, sawdust or other absorbent materials. The oil pollution, once gathered up, should be
kept in a sealed, marked, hydrocarbon resistant container. The container should be kept
away from heat sources, flammable materials and food.
DANGER
Used hydra lic oil or gathered remains mixed with absorbent material sho ld be stored in
a precisely marked container. Do not se food packaging for this p rpose.
Used oil or oil unsuitable for further use due to loss of its properties should be stored in its
original packaging in the conditions described above. Waste oil should be taken to the
appropriate facility dealing with the re-use of this type of waste. Waste code: 13 01 10.
Detailed information concerning hydraulic oil may be found on the product's Material Safety
Data Sheet.
TIP
The hydra lic system of the trailer is filled with L-HL32 Lotos hydra lic oil.
ATTENTION
Waste oil sho ld only be taken to the appropriate facility dealing with the re- se of this
type of waste. Do NOT throw or po r oil into sewerage or water tanks.
1.7 WITHDRAWAL FROM USE
In the event of decision by the user to withdraw the trailer from use, comply with the
regulations in force in the given country concerning withdrawal from use and recycling of
machines withdrawn from use. Before commencing dismantling, totally remove the oil from
the hydraulic system and reduce air pressure completely in the pneumatic braking system
(e.g. using air tank drain valve).