LS Industrial Systems SV-iE5 Series User manual

Right choice for ultimate yield
LSIS strives to maximize customers' profit in gratitude of choosing us for your
partner.
SV-iE5 User Manual
0.1~0.4kW (200V)
z Read this manual carefully before
installing, wiring, operating, servicing
or inspecting this equipment.
zKeep this manual within easy reach
for quick reference.

Instructions
1
Thank you for purchasing LS Variable Frequency Drives!
Safety instructions are prepared to use the product safely and correctly by preventing any accident or risk beforehand, so
they should be always kept.
z In this manual, safety instructions are divided into two classes; each has the following meaning.
z Throughout this manual, we use the following two illustrations to make you aware of safety considerations.
z After reading this manual, keep it handy for any user to quickly refer to
z Read this manual carefully to user SV-iE5 Series Inverter’s functions appropriately and safely.
z Do not remove the cover while the power is applied or the unit is in operation.
Or, it may cause electric shock.
z Do not run the inverter with the front cover removed.
Or, it may cause an electric shock due to high voltage terminals or charged capacitor exposure.
z Do not remove the cover except for periodic inspections or wiring, even if the input power is not applied.
Or, it may cause an electric shock due to charged capacitor exposure even if the power is cut off.
z Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power and
after checking the DC link voltage is discharged with a meter(below DC 30V).
Or, it may cause an electric shock (below DC 30V)
z Operate the switches with dry hands.
Or, it may cause an electric shock.
z Do not use the cable when its insulating tube is damaged.
Or, it may cause an electric shock.
z Do not subject the cables to any heavy load stressful to them.
Or, it may cause an electric shock due to damaged cable.
Warning
SAFETY INSTRUCTIONS
Improper operation may result in serious personal injury or death
Improper operation may result in slight to medium personal injury or property damage
WARNING
C
A
U
TI
O
N
identifies shock hazards under certain conditions.
identifies potential hazards under certain conditions.

Instructions
2
z Install the inverter on a non-flammable surface.
Or, it may cause a fire if being installed on or closely to a flammable material.
z Disconnect the input power if the inverter gets damaged.
Or, it may result in a secondary accident and fire.
z After the input power is applied or removed, the inverter will remain hot for a couple of minutes.
Otherwise, you get bodily injuries such as skin-burn or damage.
z Do not apply power to a damaged inverter or an inverter with parts missing even if the installation is complete.
Or, it may cause an electric shock.
z Do not allow screw, metal chips, water drops, oil or other impurities into the inverter.
Or, it may cause a fire.
(1) Transport and installation
z Carry it correctly according to the specified weight.
z Do not stack the inverter boxes higher than recommended.
z Install according to instruction specified in this manual.
z Do not open the cover during transport.
z Do not place any heavy load on the inverter.
z Check whether the inverter mounting direction is correct.
z Do not drop the inverter, or subject it to impact.
z Follow your national electrical code for grounding(200V).
z As soon as detaching PCB(Printed Circuit Board) for installation or repair, make sure to place it on conductor.
Otherwise, it may cause destruction due to static electricity.
z Use the inverter under the following environmental conditions.
Ambient temperature - 10 ~ 40 (non
℃ -freezing)
Relative humidity 90% RH or less (non-condensing)
Storage temperature - 20 ~ 65 ℃
Service condition Free of any corrosive gas, combustible gas, oil mist or dust
Environment
Altitude, vibration Max. 1,000m above the sea level · 5.9m/sec²(=0.6g) or less
Operating Precautions
Caution

Instructions
3
(2) Wiring
z Do not connect a power factor correction capacitor, surge suppressor, or RFI filter to the output of the inverter.
z The connection orientation of the output cables should be in good order of U, V, W.
z Incorrect terminal wiring could result in the equipment damage.
z Reversing the polarity (+/-) of the terminals could damage the inverter.
z The only authorized and skilled person should perform wiring and inspections.
z Always install the inverter before wiring.
(3) Trial run
z Check all parameters during operation. Changing parameter values might be required depending on the load.
z Always apply permissible range of voltage to the each terminal as indicated in this manual. Otherwise, it could lead
to inverter damage.
(4) Operation precautions
z Note that if the Auto restart function is selected, you must stay away from the equipment as a motor will restart
suddenly after an alarm stop.
z The Stop key on the keypad is activated only when the setting has been made. Prepare an emergency stop switch
separately.
z If any fault is reset with the reference signal present, a sudden start will automatically occur. Check that the
reference signal is turned off in advance. Otherwise an accident could occur.
z Do not modify or alter the inverter without permission.
z Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter.
z Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby electronic equipment may
be affected.
z In case of input voltage unbalance, install AC reactor. Power Factor capacitors and generators may become
overheated and damaged due to potential high frequency noise transmitted from inverter.
z Before operating unit and prior to user programming, reset user parameters to default settings.
z Inverter can easily be set to high-speed operations, Verify capability of motor or machinery prior to operating unit.
z Stopping torque is not produced when using the DC-Break function. Install separate equipment when stopping
torque is needed.
(5) Fault prevention precautions
z Provide a safety backup such as an emergency brake which will prevent the machine and equipment from
hazardous conditions if the inverter fails.
(6) Maintenance, inspection and parts replacement
z Do not conduct a megger (insulation resistance) test on the control circuit of the inverter.
z Refer to Chapter 13 for periodic inspection (parts replacement).

Instructions
4
(7) Disposal
z Dispose of the inverter as treating industrial waste.
(8) General instructions
z Many of the diagrams and drawings in this instruction manual show the inverter without a circuit breaker, a cover or
partially open. Never run the inverter like this. Always place the cover with circuit breakers and follow this instruction
manual when operating the inverter.

Instructions
5
User’s Manual
z The purpose of this manual is to provide the user with the necessary information to install, program, start up and
maintain the SV-iE5 series inverter.
z To assure successful installation and operation of the SV-iE5 series inverter, the material presented must be
thoroughly read and understood before proceeding
z This manual contains...
Ch. Title Description
1 Basic information
& Precautions
Provides general information and precautions for safe use of the inverter.
2 Installation Provides instructions on how to install the SV-iE5 inverter.
3 Wiring Provide the information on how to wire the input power and signal terminal
strip
4 Peripheral Describes how to connect the optional peripheral devices to the inverter.
5 Loader Illustrates keypad features and display.
6 Basic Operation Provides instructions for quick start of the inverter.
7 Function List Summarized table of functions.
8 Control Block
Diagram
Shows control flow to help users easily understand operation mode.
9 Basic Functions Provides information on basic functions such as frequency setup and
operation commands.
10 Advanced
Functions
Indicates advanced functions used for system application.
11 Monitoring Gives information on the operating status and fault information.
12 Protective
Functions
Outlines protective functions of the motor and the inverter.
13 Troubleshooting
& Maintenance
Provides information on potential troubles or abnormal situations.
14 COM Options Gives information on the inverter mounting with communication options.
15 Specifications Gives information on Input/Output rating, control type and more details of
the SV-iE5 inverter.

Contents
6
Contents
1. Basic Information & Precaution ................................................................................................................................ 1-1
1.1 Important precautions ............................................................................................................................... 1-1
1.2 Parts’ Names & Details ............................................................................................................................. 1-2
1.3 Assembling & Disassembling.................................................................................................................... 1-3
2. Installation................................................................................................................................................................. 2-1
2.1 Installation precautions ............................................................................................................................. 2-1
2.2 Dimensions................................................................................................................................................ 2-4
3. Wiring ........................................................................................................................................................................ 3-1
3.1 Control Terminal Wiring Diagram.............................................................................................................. 3-1
3.2 Power Terminal Wiring Diagram ............................................................................................................... 3-1
3.3 Grounding Specification ............................................................................................................................ 3-2
3.4 Control Terminal Wiring Specification ....................................................................................................... 3-3
3.5 PNP/NPN Modes Switch........................................................................................................................... 3-4
4. Peripheral.................................................................................................................................................................. 4-1
4.1 Configuration of Peripherals ..................................................................................................................... 4-1
4.2 Recommended MCCB and Magnetic Contactor ...................................................................................... 4-2
4.3 Recommended Reactors .......................................................................................................................... 4-2
5. Loader ....................................................................................................................................................................... 5-1
5.1 Configuration ............................................................................................................................................. 5-1
5.2 Alpha-numeric view on the LED ............................................................................................................... 5-2
5.3 Moving to other groups ............................................................................................................................. 5-3
5.4 How to move among codes in a group ..................................................................................................... 5-4
5.5 How to set parameters .............................................................................................................................. 5-7
5.6 Monitoring Operation Status ..................................................................................................................... 5-9
6. Basic Operation ........................................................................................................................................................ 6-1
6.1 Frequency Setting and Basic Operation................................................................................................... 6-1
7. Function List.............................................................................................................................................................. 7-1
8. Control Block Diagram............................................................................................................................................ 8-15
8.1 Control Flow ............................................................................................................................................ 8-15
8.2 Frequency Setting & Drive Mode Setting ............................................................................................... 8-15
8.3 Frequency Setting, Drive Acc./Dec. Setting and V/F Voltage Control.................................................... 8-16
9. Basic Functions......................................................................................................................................................... 9-1
9.1 Frequency Setting ..................................................................................................................................... 9-1
9.2 Multi-Step Frequency Setting.................................................................................................................... 9-4
9.3 Operating command setting method......................................................................................................... 9-5
9.4 Accel/Decel time and pattern setting ........................................................................................................ 9-8

Contents
7
9.5 V/F Control ...............................................................................................................................................9-11
9.6 Stop method select.................................................................................................................................. 9-14
9.7 Frequency limit........................................................................................................................................ 9-15
10. Advanced Functions ............................................................................................................................................... 10-1
10.1 DC Brake................................................................................................................................................. 10-1
10.2 Jog operation........................................................................................................................................... 10-3
10.3 UP – DOWN operation............................................................................................................................ 10-4
10.4 3-Wire operation...................................................................................................................................... 10-5
10.5 Dwell operation ....................................................................................................................................... 10-5
10.6 Slip Compensation Control ..................................................................................................................... 10-6
10.7 PI Control ................................................................................................................................................ 10-8
10.8 Speed search operation ........................................................................................................................ 10-10
10.9 Auto Restart Operation ......................................................................................................................... 10-12
10.10 Operation Sound Select (carrier frequency change) ............................................................................ 10-13
10.11 Parameter initialize/Lock ....................................................................................................................... 10-13
11. Monitoring ................................................................................................................................................................11-1
11.1 Operating Status Monitoring ....................................................................................................................11-1
11.2 Monitoring I/O Terminal ............................................................................................................................11-3
11.3 Monitoring Fault Condition .......................................................................................................................11-3
11.4 Analogue output .......................................................................................................................................11-5
11.5 Multi-function output terminal and Relay .................................................................................................11-6
12. Protective Function ................................................................................................................................................. 12-1
12.1 Overload Trip........................................................................................................................................... 12-1
12.2 Stall prevention........................................................................................................................................ 12-1
12.3 User’s fault detection .............................................................................................................................. 12-2
12.4 External trip signal................................................................................................................................... 12-3
12.5 Frequency command loss....................................................................................................................... 12-4
12.6 Inverter overload ..................................................................................................................................... 12-5
13. Troubleshooting and Maintenance ......................................................................................................................... 13-1
13.1 Protective Functions................................................................................................................................ 13-1
13.2 Fault Remedy .......................................................................................................................................... 13-3
13.3 Precautions for maintenance .................................................................................................................. 13-5
13.4 Checklist.................................................................................................................................................. 13-5
13.5 Parts Replacement.................................................................................................................................. 13-5
14. COM Option (RS-485) ............................................................................................................................................ 14-1
14.1 Introduction.............................................................................................................................................. 14-1
14.2 Specifications .......................................................................................................................................... 14-1
14.3 Installation ............................................................................................................................................... 14-2

Contents
8
14.4 Inverter functional code setting............................................................................................................... 14-3
14.5 Operation................................................................................................................................................. 14-4
14.6 COM Protocol(ModBus-RTU) ................................................................................................................. 14-4
14.7 Communication Protocol (LS BUS) ........................................................................................................ 14-5
14.8 Parameter code list ................................................................................................................................. 14-9
14.9 Troubleshooting..................................................................................................................................... 14-15
14.10 ASCII Code List..................................................................................................................................... 14-16
15. Specifications .......................................................................................................................................................... 15-1
15.1 Technical data ......................................................................................................................................... 15-1
DECLARATION OF CONFORMITY ............................................................................................................................. 15-1

Chapter 1. Basic Information & Precaution
1-1
1. Basic Information & Precaution
1.1 Important precautions
Unpacking &
Inspection
Unpack the package and check the inverter type, output ratings on the nameplate and
whether the inverter is intact. In addition, inspect the inverter for any damage that may
have occurred during shipping.
SV 004 iE5 - 1 C
Motor rating Series name Input power RS-485 option
001 0.1 [kW] 1 Single phase
200V C No option
002 0.2 [kW] 2 3 Phases
200V - No option
004 0.4 [kW]
Extra small
commercial
inverter
z Accessories
If you have found any discrepancy, damage, etc., contact your dealer or sales
representative (refer to the rear cover page of this manual).
Preparations of
instruments and
parts required for
operation
Instruments and parts to be prepared depend on how the inverter is operated. Prepare
optional (additional) equipments and parts as necessary.
Installation To operate the inverter with high performance for a long time, install the inverter
considering a proper place and the correct direction with proper clearances.
Wiring Connect the power supply, motor and operation signals (control signals) to the terminal
block. Note that incorrect connection may damage the inverter and peripheral devices.
Inverter type
Rated output spec.
Inverter capacity
Barcode and serial number
Manufacturer and
manufacturing country
Rated Input spec.

Chapter 1. Basic Information & Precaution
1-2
1.2 Parts’ Names & Details
z Appearance
z Inside view with front cover removed
Refer to 1.3 for details when remove front cover.
Front cover:
Removed when wiring and
installing
Status LED
display
Inverter nameplate:
Indicating the capacity and
rating of the inverter
Variable resistance for
frequency setting
RUN button
Cover screws
Power input
NPN, PNP Select switch
COM part: built in for COM
type product
Inverter ground terminal
Versatile relay output terminal
Control signal terminal
Motor output (lower)
DC power (upper)
Analogue input select switch

Chapter 1. Basic Information & Precaution
1-3
1.3 Assembling & Disassembling
z To remove the front cover, press both indented sides of the cover lightly and pull it up.
z The front cover is completely removed if lifting it up and removing the fixed part. Wiring and installation is
available only with the cover removed.
Caution
For the control terminal, use the cables presented in this manual. Using a thicker one than
the reference type may interfere with assembling or subject the cable sheath to damage.
Press the indented
sides to remove the
cover.
Remove the screw
for wiring
After the cover
removed, the
terminal wiring is
possible.

Chapter 2. Installation
2-1
2. Installation
2.1 Installation precautions
CAUTION
z Handle the inverter with care to prevent the plastic components damaged.
z Avoid installing the inverter in a place where vibration from bogie or press exists.
z Install in a location where ambient air temperature is within the permissible range (-10 ~ 40 ° C) .
z Maximum Surrounding Air Temperature of 40 ° C (UL508C)
< Ambient air Temp Checking Location >
z The inverter will be very hot during operation. Install it on a flame-retardant surface.
z Inverter is a heating source, so the installation place needs enough space for proper heat dissipation
z In case installed in a panel without ventilating opening, secure space as presented in Figure 1.
z If the inverters are installed in a row, make sure to leave space between and among them as seen in Figure 2.
Note that side space may vary depending on a panel’s cooling efficiency.
[Figure1] [Figure2]
z Protect from high temperature and high moisture and/or direct sunlight.
z Install the inverter inside a “totally enclosed” panel to protect against oil mist, water or dust.
5cm 5cm
5cm
20cm 20cm
17cm
17cm
5cm 5cm

Chapter 2. Installation
2-2
z When two or more inverters are installed inside a panel, the inverters and fans must be installed in proper
positions with extreme care.
z Install the inverter using screws or bolts to insure the inverter is firmly fastened.
< For installing multiple inverters in a panel >
Caution
Arrange hot air from the inverters is discharged when installing them on a panel. ‘X’ shows
incorrect layout example.
Caution
A fan is to be installed so that the air inside the inverter is well discharged as seen in the
left figure. ‘X’ shows an example of reduced cooling effect, possibly causing the inverter to
overheat.
Hot ai
r

Chapter 2. Installation
2-3
Warning
z Follows procedure below when Install the inverter for successful operation.
Caution
iE5 has self cooling structure using air. Therefore install the inverter vertically possible to air
circulation. Malfunction or fire may be caused when installed horizontally.
Caution
z Heat protection pin of iE5 is a high heating element. Caution to contact while operate
the products.
z Since switching heat occurs when inverter output without connection motors, Do not
operate inverter independently. Skin burn or malfunction may be caused.

Chapter 2. Installation
2-4
2.2 Dimensions
Inverter 001iE5-1 002iE5-1 004iE5-1 001iE5-2 002iE5-2 004iE5-2
W 68 68 68 68 68 68
H 128 128 128 128 128 128
D 85 85 115 85 85 115
H1 124 124 124 124 124 124
W1 64 64 64 64 64 64
φ 4.2 4.2 4.2 4.2 4.2 4.2
Weight(kg) 0.44 0.46 0.68 0.43 0.45 0.67
Note
Use M4 screw for fixing the inverter on a panel.
W
H
D
H1
W1

Chapter 3. Wiring
3-1
3. Wiring
3.1 Control Terminal Wiring Diagram
3.2 Power Terminal Wiring Diagram
Caution
In case of single phase, the input power should be connected to R, S terminals. If connected
to T phase, the inverter does not work.
Note
Refer to page 3-3 for the dimensions of the
control terminal
0.1~0.4kW IE5 Power Terminal Spec.
I wire thickness 16AWG, 1.25 mm
2
O wire thickness 16AWG, 1.25 mm
2
G wire thickness 14AWG, 1.25 mm
2
I/O terminal 16AWG, 1.25 mm
2
/3.5
φ
Terminal torque 3.5 lb-in
220Vac
U V W
P P1 DCN
R S T
30A
30B
30C
A
contact output
B contact output
A
/B contact common
Multi function
relay output
terminal
Multi
function
Input
terminal
Input signal common
12V power(12V,100mA) for external volume
Default
FX : forward run
RX : reverse run
EST : emergency stop
JOG : jog operation
RST : trip reset
A
nalogue frequency input(Voltage or current)
A
nalogue output: 0 ~ 10V
P1
P2
P3
P4
P5
CM
VR
A
M
A
I
G
Power-indicative
lamp
Description
T/M

Chapter 3. Wiring
3-2
CAUTION
z Suitable For Use On A Circuit Capable of Delivering Not More Than 5000 RMS Symmetrical Amperes, 240
Volts Maximum. (UL508C)
z Use Copper Conductors Only, 75 ° C only with a torque rating. (UL508C)
z Make sure the input power is off before wiring.
z When the inverter’s input power is cut off after operation, wire it after DC circuit voltage inside the inverter is
fully discharged by measuring P1 and N with a tester (voltameter). If there is no tester, wire it after the power
lamp is completely out.
z Applying input power supply to the output terminals U, V and W causes internal inverter damage.
z Use ring terminals with insulated caps when wiring the input power and motor wiring
z Do not leave wire fragments inside the inverter. it can cause faults, breakdowns and malfunctions.
z Never short P1 or P with N. Shorting terminals may cause internal inverter damage
z Do not connect static condenser, surge killer or radio noise filter to the output of the inverter. Otherwise, the
inverter’s protection function starts working or it may cause condenser or surge suppressor broken.
z The inverter is delivered that P~P1 are connected to short circuit
3.3 Grounding Specification
WARNING
z Use the Type 3 grounding method (Ground impedance: Below 100 Ω ).
z Use the dedicated ground terminal to ground the inverter. Do not use the screw in the case or chassis, etc for
grounding.
Note
z Grounding procedure
1) Remove the front cover.
2) Connect the Grounding wire to the ground terminal
as shown above
CAUTION
Follow the grounding specifications.
Inverter Cap. 001iE5, 002iE5,004iE5 – 1,2
Wire size 14AWG, 2mm
2
Lug spec. 14AWG, 2mm
2
, 4 φ
Grounding method Special type 3

Chapter 3. Wiring
3-3
3.4 Control Terminal Wiring Specification
Terminal description COM optional terminal
P1 P2 P3 P4 P5 VR AI AM CM
S+ S-
T/M Terminal description Wire size Torque [lb-in] Remarks
P1~P5 Multi-function input T/M 1-5 22 AWG,0.3 mm
2
3.0
VR Power T/M for external volume resistance 22 AWG,0.3 mm
2
3.0
AI Analogue frequency input T/M 22 AWG,0.3 mm
2
3.0
AM Multi-function output T/M 22 AWG,0.3 mm
2
3.0
CM Common terminal 22 AWG,0.3 mm
2
3.0
Multi-function Relay T/M Spec.
30A 30B 30C
T/M Terminal description Wire size Torque[lb-in] Remarks
30A Multi-function relay output A contact 20 AWG,0.5 mm
2
4.5
30B Multi-function relay output B contact 20 AWG,0.5 mm
2
4.5
30C Common for Multi-function relays 20 AWG,0.5 mm
2
4.5
CAUTION
Tie the control wires more than 15cm away from the control terminals. Otherwise, it interferes with front cover
reinstallation.
Note
When you use external power supply (24V) for multi-function input terminal (P1~P5), terminals will be active
above 12V level. Take caution not to drop the voltage below 12V.

Chapter 3. Wiring
3-4
3.5 PNP/NPN Modes Switch
Internal Power
[NPN](up)
Using internal
24V
External power
[PNP](down)
Using external
24V
Voltage input[ V ](right)
Analogue
voltage input
Current input[ I ](left)
Analogue
current input
Note
The setting direction of switch in the above figure
is in black.
P1 P2 P3 P4 P5 CM
P1 P2 P3 P4 P5 CM
z 24 Vdc
0~20mA
AI CM
0~10Vdc
1~10k Ω
AI CM
VRAI CM
2) Using external voltage
3) Using variable resistor
1) Using external current