Inovance MD500-PLUS Series Installation instructions

‑1‑
Preface
Preface
Introduction
The MD500‑PLUS series AC drive is a general‑purpose high‑performance current
vector control AC drive designed to control and regulate the speed and torque of
three‑phase AC asynchronous motors and permanent magnet synchronous motors. It
can be used to drive textile machines, paper machines, wire drawing machines,
machine tools, packaging machines, food machines, fans, water pumps, and other
automated production equipment.
This guide describes the composition, technical specifications, components,
dimensions, options (including mounting accessories, cables, and peripheral
electrical devices), and extension cards of the MD500‑PLUS series AC drive, as well as
routine maintenance and repair and certifications and standards of the AC drive.
More Documents
Document Name Data Code Description
MD500‑PLUS Series
General‑Purpose AC
Drive Quick
Installation and
Commissioning Guide
19011581
Describes the installation, wiring, commissioning,
troubleshooting, parameters, and fault codes of
the AC drive.
MD500‑PLUS Series
General‑Purpose AC
Drive Hardware Guide
19011578
Describes the composition, technical
specifications, components, dimensions, options
(including installation accessories, cables, and
peripheral electrical components), and extension
cards of the MD500‑PLUS series AC drive, as well as
routine maintenance and repair, and certifications
and standards of the AC drive.
MD500‑PLUS Series
General‑Purpose AC
Drive Installation
Guide
19011582
Describes the installation dimensions, space
design, specific installation steps, wiring
requirements, routing requirements, and option
installation requirements of the AC drive, as well as
common EMC problem solving recommendations.
MD500‑PLUS Series
General‑Purpose AC
Drive Commissioning
Guide
19011579
Describes the tools, processes, and specific steps of
debugging and commissioning of the AC drive, as
well as troubleshooting, fault codes, and
parameters related to the AC drive.
MD500‑PLUS Series
General‑Purpose AC
Drive Software Guide
19011580
Describes the function application,
communication, fault codes, and parameters of the
AC drive.
Revision History
Date Version Description
September 2021 A00 First release

‑2‑
Preface
Document Acquisition
This guide is not delivered with the AC drive. You can obtain the PDF version of this
document using the following method:
Log in to Inovance's website (
http://en.inovance.cn/
), choose Support >Download,
perform keyword search, and download the PDF file.

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Preface.............................................................................. 1
AC Drive Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fundamental Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1 Product Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Nameplate and Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 Components of T1 to T6 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Components of T7 to T9 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4 Components of T10 to T12 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5 Components of T13 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 System Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 System Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Electrical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.3 Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4 Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 Dimensions Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.1 T1 to T9 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2 T10 to T12 Models (Without AC Output Reactor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.3 T10 to T12 Models (with AC Output Reactor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.4 T13 Models (Without Auxiliary Power Distribution Cabinet) . . . . . . . . . . . . . . . . . . . . . . 38
4.5 T13 Models (with Auxiliary Power Distribution Cabinet) . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.1 List of Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Mounting Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.2.1 Through‑Hole Mounting Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.2.2 Bottom Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.2.3 Guide Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.2.4 Conduit Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
5.3 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.1 Main Circuit Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3.2 Selection of Control Circuit Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.4 Peripheral Electrical Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.4.1 Fuse, Contactor, and Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Table of Contents

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5.4.2 AC Input Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.4.3 EMC Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.4.4 Simple Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.4.5 Braking Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.4.6 AFE Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.4.7 Output Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.4.8 Magnetic Ring and Ferrite Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.5 Operating Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6 Extension Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.1 List of Extension Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.2 Installing Extension Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
7.1 Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
7.2 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8 Routine Maintenance and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
8.1 Routine Inspection Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
8.1.1 Daily Inspection Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
8.1.2 List of Periodic Inspection Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
8.2 Main Circuit Insulation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
8.3 Replacing Quick‑Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
8.3.1 Service Life of Quick‑Wear Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
8.3.2 Replacing the Cooling Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
8.3.3 Replacing theElectrolytic Capacitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
8.3.4 Refilling and Replacing the Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
8.3.5 Placing the Drain Hose of Waterproof Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
8.3.6 Replacing the Dust Filter Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
8.4 Storage and Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
9 Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
9.1 Compliance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
9.2 CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
9.2.1 Introduction to CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
9.2.2 Conditions for Compliance with the EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . 168
9.2.3 Conditions for Compliance with the LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
9.3 UL/cUL Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Table of Contents

‑5‑
AC Drive Models
AC Drive Models
The following table lists the relationship between the AC drive model and structure.
Table –1 Relationship between the AC drive model and structure
Structure AC Drive Model (Three‑phase
380 V to 480 V)
AC Drive Model (Three‑phase
200 V to 240 V)
AC Drive Model (Single‑
phase 200 V to 240 V)
T1
MD500T0.4G/0.7PB‑PLUS
MD500T0.7G/1.1PB‑PLUS
MD500T1.1G/1.5PB‑PLUS
MD500T1.5G/2.2PB‑PLUS
MD500T2.2G/3.0PB‑PLUS
MD500T3.0G/3.7PB‑PLUS
MD500‑2T0.4G/0.7PB‑PLUS
MD500‑2T0.7G/1.1PB‑PLUS
MD500‑2T1.1G/1.5PB‑PLUS
MD500‑2T1.5G/2.2PB‑PLUS
‑
T2 MD500T3.7G/5.5PB‑PLUS
MD500T5.5G/7.5PB‑PLUS
MD500‑2T2.2G/3.7PB‑PLUS
MD500‑2T3.7G/5.5PB‑PLUS
MD500‑2S0.4GB‑PLUS
MD500‑2S0.7GB‑PLUS
MD500‑2S1.5GB‑PLUS
MD500‑2S2.2GB‑PLUS
T3 MD500T7.5G/11PB‑PLUS
MD500T11G/15PB‑PLUS MD500‑2T5.5G/7.5PB‑PLUS ‑
T4 MD500T15G/18.5PB‑PLUS MD500‑2T7.5G/11PB‑PLUS ‑
T5 (without DC reactor) MD500T18.5G/22P(B)‑PLUS
MD500T22G/30P(B)‑PLUS MD500‑2T11G/15P(B)‑PLUS ‑
T5 (with DC reactor) MD500T18.5G/22P(B)‑T‑PLUS
MD500T22G/30P(B)‑T‑PLUS ‑ ‑
T6 MD500T30G/37P(B)‑PLUS
MD500T37G/45P(B)‑PLUS
MD500‑2T15G/18.5P(B)‑PLUS
MD500‑2T18.5G/22P(B)‑PLUS ‑
T7 MD500T45G/55P(B)‑PLUS
MD500T55G/75P(B)‑PLUS
MD500‑2T22G/30P(B)‑PLUS
MD500‑2T30G/37P(B)‑PLUS ‑
T8
MD500T75G/90P(B)‑PLUS
MD500T90G/110P‑PLUS
MD500T110G/132P‑PLUS
MD500‑2T37G/45P(B)‑PLUS
MD500‑2T45G/55P‑PLUS
MD500‑2T55G/75P‑PLUS
‑
T9 MD500T132G/160P‑PLUS
MD500T160G/200P‑PLUS MD500‑2T75G/90P‑PLUS ‑
T10 (without AC output
reactor)
MD500T200G/250P‑PLUS
MD500T220G/280P‑PLUS
MD500‑2T90G/110P‑PLUS
MD500‑2T110G/132P‑PLUS ‑
T10 (with AC output reactor) MD500T200G/250P‑L‑PLUS
MD500T220G/280P‑L‑PLUS ‑ ‑
T11 (without AC output
reactor)
MD500T250G/315P‑PLUS
MD500T280G/355P‑PLUS MD500‑2T132G/160P‑PLUS ‑
T11 (with AC output reactor) MD500T250G/315P‑L‑PLUS
MD500T280G/355P‑L‑PLUS ‑ ‑
T12 (without AC output
reactor)
MD500T315G/400P‑PLUS
MD500T355G/450P‑PLUS
MD500T400G/500P‑PLUS
MD500‑2T160G/200P‑PLUS
MD500‑2T200G/220P‑PLUS ‑
T12 (with AC output reactor)
MD500T315G/400P‑L‑PLUS
MD500T355G/450P‑L‑PLUS
MD500T400G/500P‑L‑PLUS
‑ ‑

‑6‑
AC Drive Models
Structure AC Drive Model (Three‑phase
380 V to 480 V)
AC Drive Model (Three‑phase
200 V to 240 V)
AC Drive Model (Single‑
phase 200 V to 240 V)
T13 (without auxiliary
power distribution cabinet)
MD500T500G/630P‑PLUS
MD500T560G/710P‑PLUS
MD500T630G/800P‑PLUS
‑ ‑
T13 (with auxiliary power
distribution cabinet)
MD500T500G/630P‑A‑PLUS
MD500T560G/710P‑A‑PLUS
MD500T630G/800P‑A‑PLUS
‑ ‑

‑7‑
Fundamental Safety Instructions
Fundamental Safety Instructions
Safety Precautions
1. This chapter presents essential safety instructions for a proper use of the
equipment. Before operating the equipment, read through the guide and
comprehend all the safety instructions. Failure to comply with the safety
instructions may result in death, severe personal injuries, or equipment damage.
2. "CAUTION", "WARNING", and "DANGER" items in the guide only indicate some of
the precautions that need to be followed; they just supplement the safety
precautions.
3. Use this equipment according to the designated environment requirements.
Damage caused by improper use is not covered by warranty.
4. Inovance shall take no responsibility for any personal injuries or property damage
caused by improper use.
Safety Levels and Definitions
Indicates that failure to comply with the notice will result in death
or severe personal injuries.
Indicates that failure to comply with the notice may result in death
or severe personal injuries.
Indicates that failure to comply with the notice may result in minor
or moderate personal injuries or equipment damage.
General Safety Instructions
●Drawings in the guide are sometimes shown without covers or protective guards.
Remember to install the covers or protective guards as specified first, and then
perform operations in accordance with the instructions.
●The drawings in the guide are shown for illustration only and may be different
from the product you purchased.
Unpacking
●Do not install the equipment if you find damage, rust, or signs of use on the equipment
or accessories upon unpacking.
●Do not install the equipment if you find water seepage or missing or damaged
components upon unpacking.
●Do not install the equipment if you find the packing list does not conform to the
equipment you received.

‑8‑
Fundamental Safety Instructions
●Check whether the packing is intact and whether there is damage, water seepage,
dampness, and deformation before unpacking.
●Unpack the package by following the unpacking sequence. Do not strike the package
violently.
●Check whether there is damage, rust, or injuries on the surface of the equipment and
equipment accessories before unpacking.
●Check whether the package contents are consistent with the packing list before
unpacking.
Storage and Transportation
●Large‑scale or heavy equipment must be transported by qualified professionals using
specialized hoisting equipment. Failure to comply may result in personal injuries or
equipment damage.
●Before hoisting the equipment, ensure the equipment components such as the front
cover and terminal blocks are secured firmly with screws. Loosely‑connected
components may fall off and result in personal injuries or equipment damage.
●Never stand or stay below the equipment when the equipment is being hoisted by the
hoisting equipment.
●When hoisting the equipment with a steel rope, ensure the equipment is hoisted at a
constant speed without suffering from vibration or shock. Do not turn the equipment
over or let the equipment stay hanging in the air. Failure to comply may result in
personal injuries or equipment damage.
●Handle the equipment with care during transportation and mind your steps to prevent
personal injuries or equipment damage.
●When carrying the equipment with bare hands, hold the equipment casing firmly with
care to prevent parts from falling. Failure to comply may result in personal injuries.
●Store and transport the equipment based on the storage and transportation
requirements. Failure to comply will result in equipment damage.
●Avoid storing or transporting the equipment in environments with water splash, rain,
direct sunlight, strong electric field, strong magnetic field, and strong vibration.
●Avoid storing the equipment for more than three months. Long‑term storage requires
stricter protection and necessary inspections.
●Pack the equipment strictly before transportation. Use a sealed box for long‑distance
transportation.
●Never transport the equipment with other equipment or materials that may harm or
have negative impacts on this equipment.
Installation
●The equipment must be operated only by professionals with electrical knowledge.

‑9‑
Fundamental Safety Instructions
●Read through the guide and safety instructions before installation.
●Do not install this equipment in places with strong electric or magnetic fields.
●Before installation, check that the mechanical strength of the installation site can bear
the weight of the equipment. Failure to comply will result in mechanical hazards.
●Do not wear loose clothes or accessories during installation. Failure to comply may
result in an electric shock.
●When installing the equipment in a closed environment (such as a cabinet or casing),
use a cooling device (such as a fan or air conditioner) to cool the environment down to
the required temperature. Failure to comply may result in equipment over‑temperature
or a fire.
●Do not retrofit the equipment.
●Do not fiddle with the bolts used to fix equipment components or the bolts marked in
red.
●When the equipment is installed in a cabinet or final assembly, a fireproof enclosure
providing both electrical and mechanical protections must be provided. The IP rating
must meet IEC standards and local laws and regulations.
●Before installing devices with strong electromagnetic interference, such as a
transformer, install a shielding device for the equipment to prevent malfunction.
●Install the equipment onto an incombustible object such as a metal. Keep the
equipment away from combustible objects. Failure to comply will result in a fire.
●Cover the top of the equipment with a piece of cloth or paper during installation. This is
to prevent unwanted objects such as metal chippings, oil, and water from falling into the
equipment and causing faults. After installation, remove the cloth or paper on the top of
the equipment to prevent over‑temperature caused by poor ventilation due to blocked
ventilation holes.
●Resonance may occur when the equipment operating at a constant speed executes
variable speed operations. In this case, install the vibration‑proof rubber under the
motor frame or use the vibration suppression function to reduce resonance.
Wiring
●Equipment installation, wiring, maintenance, inspection, or parts replacement must be
performed only by professionals.
●Before wiring, cut off all the power supplies of the equipment, and wait for at least the
time designated on the equipment warning label before further operations because
residual voltage still exists after power‑off. After waiting for the designated time,
measure the DC voltage in the main circuit to ensure the DC voltage is within the safe
voltage range. Failure to comply will result in an electric shock.
●Do not perform wiring, remove the equipment cover, or touch the circuit board with
power ON. Failure to comply will result in an electric shock.
●Check that the equipment is grounded properly. Failure to comply will result in an
electric shock.

‑10‑
Fundamental Safety Instructions
●Do not connect the input power supply to the output end of the equipment. Failure to
comply will result in equipment damage or even a fire.
●When connecting a drive to the motor, check that the phase sequences of the drive and
motor terminals are consistent to prevent reverse motor rotation.
●Cables used for wiring must meet cross sectional area and shielding requirements. The
shield of the cable must be reliably grounded at one end.
●Fix the terminal screws with the tightening torque specified in the user guide. Improper
tightening torque may overheat or damage the connecting part, resulting in a fire.
●After wiring is done, check that all cables are connected properly and no screws,
washers or exposed cables are left inside the equipment. Failure to comply may result in
an electric shock or equipment damage.
●During wiring, follow the proper electrostatic discharge (ESD) procedure, and wear an
antistatic wrist strap. Failure to comply will damage the equipment or the internal
circuits of the equipment.
●Use shielded twisted pairs for the control circuit. Connect the shield to the grounding
terminal of the equipment for grounding purpose. Failure to comply will result in
equipment malfunction.
Power-on
●Before power‑on, check that the equipment is installed properly with reliable wiring and
the motor can be restarted.
●Check that the power supply meets equipment requirements before power‑on to
prevent equipment damage or a fire.
●After power‑on, do not open the cabinet door or protective cover of the equipment,
touch any terminal, or disassemble any unit or component of the equipment. Failure to
comply will result in an electric shock.
●Perform a trial run after wiring and parameter setting to ensure the equipment operates
safely. Failure to comply may result in personal injuries or equipment damage.
●Before power‑on, check that the rated voltage of the equipment is consistent with that
of the power supply. Failure to comply may result in a fire.
●Before power‑on, check that no one is near the equipment, motor, or machine. Failure
to comply may result in death or personal injuries.
Operation
●The equipment must be operated only by professionals. Failure to comply will result in
death or personal injuries.
●Do not touch any connecting terminals or disassemble any unit or component of the
equipment during operation. Failure to comply will result in an electric shock.

‑11‑
Fundamental Safety Instructions
●Do not touch the equipment casing, fan, or resistor with bare hands to feel the
temperature. Failure to comply may result in personal injuries.
●Prevent metal or other objects from falling into the equipment during operation. Failure
to comply may result in a fire or equipment damage.
Maintenance
●Equipment installation, wiring, maintenance, inspection, or parts replacement must be
performed only by professionals.
●Do not maintain the equipment with power ON. Failure to comply will result in an
electric shock.
●Before maintenance, cut off all the power supplies of the equipment and wait for at least
the time designated on the equipment warning label.
●In case of a permanent magnet motor, do not touch the motor terminals immediately
after power‑off because the motor terminals will generate induced voltage during
rotation even after the equipment power supply is off. Failure to comply will result in an
electric shock.
●Perform routine and periodic inspection and maintenance on the equipment according
to maintenance requirements and keep a maintenance record.
Repair
●Equipment installation, wiring, maintenance, inspection, or parts replacement must be
performed only by professionals.
●Do not repair the equipment with power ON. Failure to comply will result in an electric
shock.
●Before inspection and repair, cut off all the power supplies of the equipment and wait
for at least the time designated on the equipment warning label.
●When the fuse is blown or the circuit breaker or earth leakage current breaker (ELCB)
trips, wait for at least the time designated on the equipment warning label before
power‑on or further operations. Failure to comply may result in death, personal injuries
or equipment damage.
●When the equipment is faulty or damaged, the troubleshooting and repair work must be
performed by professionals that follow the repair instructions, with repair records kept
properly.
●Replace quick‑wear parts of the equipment according to the replacement instructions.
●Do not use damaged equipment. Failure to comply may result in death, personal
injuries, or severe equipment damage.
●After the equipment is replaced, check the wiring and set parameters again.

‑12‑
Fundamental Safety Instructions
Disposal
●Dispose of retired equipment in accordance with local regulations and standards.
Failure to comply may result in property damage, personal injuries, or even death.
●Recycle retired equipment by observing industry waste disposal standards to avoid
environmental pollution.
Safety Labels
For safe equipment operation and maintenance, comply with the safety labels on the
equipment. Do not damage or remove the safety labels. See the following table for
descriptions of the safety labels.
Safety Signs Description
T1 to T12
models
●Read through the safety instructions before operating the
equipment. Failure to comply may result in equipment
damage, personal injuries, or even death.
●Do not touch terminals or remove the cover while the power
is on or within 10 minutes after the power is turned off.
Failure to comply may result in an electric shock.
T13
models
●Read through the safety instructions before operating the
equipment. Failure to comply may result in equipment
damage, personal injuries, or even death.
●Do not touch terminals or remove the cover while the power
is on or within 15 minutes after the power is turned off.
Failure to comply may result in an electric shock.

Product Information
‑13‑
1 Product Information
1.1 Features
The MD500‑PLUS series AC drive is a general‑purpose high‑performance current
vector AC drive used to control the speed and torque of three‑phase AC asynchronous
motors and three‑phase AC permanent magnet motors.
Figure 1‑1 Appearance
The AC drive is armed with the following features:
1. Drives three‑phase AC asynchronous motors and three‑phase AC permanent
magnet motors.
2. Enhances drive performance to enable synchronous and asynchronous motors to
deliver 150% torque output at zero speed without an encoder, simplifying the drive
and control process.
3. Integrated with tension control process to keep a constant tension when the roll
diameter changes, which is widely applied in winding and unwinding of wire
drawing machines, coating machines, printers, and papermaking machines.
4. Integrated with VVC algorithm to simplify and stabilize synchronous motor control
in high speed applications.

Product Information
‑14‑
5. Upgraded based on MD500, MD500E, MD290, and MD330 series AC drives and
compatible with MD500 series AC drive options, including the PG card,
communication card, I/O extension card, and bracket.
1.2 Nameplate and Model Number
Figure 1‑2 Nameplate and designation rules

Product Information
‑15‑
Note
●For three‑phase 380 V to 480 V AC drives, reactors are not available for T1 to T4
models, while DC reactors are optional for T5 models and standard for T6 models.
●For three‑phase 380 V to 480 V AC drives, braking units are standard for T1 to T4
models and optional for T5 to T8 models.

Components
‑16‑
2 Components
2.1 Overview
The following types of enclosures are available for the AC drive:
●T1 to T6 models: plastic enclosure
●T7 to T13 models: sheet metal enclosure
2.2 Components of T1 to T6 Models
Figure 2‑1 Components of T1 to T4 models

Components
‑17‑
Figure 2‑2 Components of T5 to T6 models

Components
‑18‑
2.3 Components of T7 to T9 Models
Figure 2‑3 Components of T7 to T9 models
Note
The quantity and layout of cooling fans vary with models.
●T7 models have one cooling fan at the top.
●T8 models have two cooling fans at the top.
●T9 models have two cooling fans at the bottom.

Components
‑19‑
2.4 Components of T10 to T12 Models
Figure 2‑4 Components of T10 to T12 models (without AC output reactor)