WEG CFW100 series Owner's manual

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Frequency Inverter
CFW100 V2.4X
Programming Manual

Programming Manual
Series: CFW100
Language: English
Document Number: 10002853582 / 03
Software Version: 2.4X
Publication Date: 11/2015

Summary of Reviews
Version Revision Description
2.2X R00 First edition.
2.3X R01
General Revision.
New expansion accessories: CFW100-IOA and CFW100-IOD.
Addition of new parameters: P014, P251 to P253 and P267 to P271.
2.4X R02
General Revision.
Implantation of the DeviceNet communication protocol.
Addition of new fault: F031.
Addition of new parameter: P205.
2.4X R03 General Revision.

Summary
indice 5
QUICK REFERENCE OF PARAMETERS, ALARMS AND FAULTS .........0-1
1 SAFETY INSTRUCTIONS ....................................................................... 1-1
1.1 SAFETY WARNINGS IN THIS MANUAL ........................................................................................1-1
1.2 SAFETY WARNINGS IN THE PRODUCT.......................................................................................1-1
1.3 PRELIMINARY RECOMMENDATIONS..........................................................................................1-2
2 GENERAL INFORMATION...................................................................... 2-1
2.1 ABOUT THE MANUAL ....................................................................................................................2-1
2.2 TERMINOLOGY AND DEFINITIONS..............................................................................................2-1
2.2.1 Terms and Definitions Used................................................................................................2-1
2.2.2 Numerical Representation................................................................................................. 2-2
3 ABOUT THE CFW100 .............................................................................3-1
4 HMI AND BASIC PROGRAMMING ........................................................4-1
4.1 USE OF THE HMI TO OPERATE THE INVERTER........................................................................ 4 -1
4.2 INDICATIONS ON THE HMI DISPLAY.......................................................................................... 4-1
4.3 OPERATING MODES OF THE HMI............................................................................................... 4 -1
5 PROGRAMMING BASIC INSTRUCTIONS.............................................5-1
5.1 SETTING OF DISPLAY INDICATIONS .......................................................................................... 5-1
5.2 BACKUP PARAMETERS ............................................................................................................... 5-4
5.3 SITUATIONS FOR CONFIG STATUS............................................................................................. 5-5
6 IDENTIFICATION OF THE INVERTER MODEL AND ACCESSORIES..6-1
6.1 INVERTER DATA ............................................................................................................................ 6-1
7 LOGICAL COMMAND AND FREQUENCY REFERENCE ..................... 7-1
7.1 SELECTION FOR LOGICAL COMMAND AND FREQUENCY REFERENCE ...............................7-1
7.2 REFERENCE FREQUENCY ......................................................................................................... 7-6
7.2.1 Limits for Frequency Reference ........................................................................................ 7-6
7.2.2 Backup of the Speed Reference.........................................................................................7-7
7.2.3 Parameters for Reference Frequency................................................................................7-7
7.2.4 Reference via Electronic Potentiometer .......................................................................7-10
7.2.5 Frequency Input FI ........................................................................................................... 7-11
7.2.6 “13-Bit Speed” Reference ................................................................................................. 7-11
7.3 CONTROL WORD AND INVERTER STATUS............................................................................... 7-11
7.3.1 Control via HMI Inputs .....................................................................................................7-13
7.3.2 Control via Digital Inputs ................................................................................................7-13
8 AVAILABLE MOTOR CONTROL TYPES................................................8-1
9 V/f SCALAR CONTROL ..........................................................................9-1
9.1 PARAMETERIZATION OF THE V/f SCALAR CONTROL ............................................................. 9-3
9.2 START-UP IN V/f MODE ................................................................................................................ 9-7
10 V V W VECTOR CONTROL ................................................................10-1
10.1 VVW VECTOR CONTROL PARAMETERIZATION.................................................................... 10-3
10.2 START-UP IN V VW MODE........................................................................................................ 10-5
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indice

Summary
11 FUNCTIONS COMMON TO ALL THE CONTROL MODES ............... 11-1
11.1 RAMPS ......................................................................................................................................... 11-1
11.2 DC LINK VOLTAGE AND OUTPUT CURRENT LIMITATION.....................................................11-3
11.2.1 DC Link Voltage Limitation by “Ramp Hold” P150 = 0 or 2: .........................................11-3
11.2.2 DC Link Voltage Limitation by “Accelerate Ramp” P150 = 1 or 3: ..............................11-3
11.2.3 Output Current Limitation by “Ramp Hold” P150 = 2 or 3: ..........................................11- 5
11.2.4 Current Limitation Type “Decelerate Ramp” P150 = 0 or 1: ........................................11-5
11.3 FLYING START / RIDE-THROUGH .............................................................................................11- 6
11.3.1 Flying Start Function ........................................................................................................11-7
11.3.2 Ride-Through Function ....................................................................................................11-7
11.4 DC BRAKING ...............................................................................................................................11- 8
11.5 AVOIDED FREQUENCY ............................................................................................................ 11-10
12 DIGITAL AND ANALOG INPUTS AND OUTPUTS ............................. 12-1
12.1 ANALOG INPUTS ........................................................................................................................12-1
12.2 NTC SENSOR INPUT ................................................................................................................. 12-4
12.3 ANALOG OUTPUT...................................................................................................................... 12-4
12.4 FREQUENCY INPUT .................................................................................................................. 12-6
12.5 DIGITAL INPUT........................................................................................................................... 12-8
12.6 INPUT FOR INFRARED RECEIVER .........................................................................................12-16
12.7 DIGITAL OUTPUTS....................................................................................................................12-16
13 FAULTS AND ALARMS ....................................................................... 13-1
13.1 MOTOR OVERLOAD PROTECTION (F072 AND A046).............................................................13-1
13.2 IGBTS OVERLOAD PROTECTION (F051 AND A050) .............................................................. 13-2
13.3 OVERCURRENT PROTECTION (F070)..................................................................................... 13-2
13.4 LINK VOLTAGE SUPERVISION (F021 AND F022).................................................................... 13-3
13.5 VV W CONTROL MODE SELF-TUNING FAULT (F033) .......................................................... 13-3
13.6 REMOTE HMI COMMUNICATION FAULT ALARM (A700)...................................................... 13-3
13.7 REMOTE HMI COMMUNICATION ERROR FAULT (F701)....................................................... 13-3
13.8 AUTO-DIAGNOSIS ALARM (A084)........................................................................................... 13-3
13.9 FAULT IN THE CPU (F080)......................................................................................................... 13-3
13.10 SAVE USER FUNCTION FAULT (F081).................................................................................... 13-3
13.11 COPY FUNCTION FAULT (F082).............................................................................................. 13-3
13.12 EXTERNAL ALARM (A090)...................................................................................................... 13-4
13.13 EXTERNAL FAULT (F091) ........................................................................................................ 13-4
13.14 FAULT HISTORY ....................................................................................................................... 13-4
13.15 FAULT AUTO-RESET................................................................................................................ 13-5
14 READING PARAMETERS ................................................................... 14-1
15 COMMUNICATION.............................................................................. 15-1
15.1 SERIAL RS-485 INTERFACE......................................................................................................15-1
15.2 CAN – CANOPEN / DEVICENET INTERFACE.......................................................................... 15-2
15.3 COMMANDS AND COMMUNICATION STATUS...................................................................... 15-3
16 SOFTPLC .............................................................................................16-1
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0
Quick Reference of Parameters, Alarms and Faults
CFW100 | 0-1
QUICK REFERENCE OF PARAMETERS, ALARMS AND FAULTS
Param. Description Adjustable Range Factory Setting Prop. Page
P000 Access to Parameters 0 to 9999 15-4
P001 Speed Reference 0 to 9999 ro 14-1
P002 Output Speed (Motor) 0 to 9999 ro 14-1
P003 Motor Current 0.0 to 10.0 A ro 14-1
P004 DC Link Voltage (Ud) 0 to 524 V ro 14-1
P005 Output Frequency (Motor) 0.0 to 300.0 Hz ro 14-1
P006 Inverter Status 0 = Ready
1 = Run
2 = Undervoltage
3 = Fault
4 = Not Used
5 = Configuration
ro 14-2
P007 Output Voltage 0 to 240 V ro 14-2
P009 Motor Torque -200.0 to 200.0 % ro, V V W 14-2
P011 Active Current -10.0 to 10.0 A ro 14-3
P012 DI8 to DI1 Status 0 to FF (hexa)
Bit 0 = DI1
Bit 1 = DI2
Bit 2 = DI3
Bit 3 = DI4
Bit 4 = DI5
Bit 5 = DI6
Bit 6 = DI7
Bit 7 = DI8
ro 12-9
P013 (*) DO3 to DO1 Status 0 to 7 (hexa)
Bit 0 = DO1
Bit 1 = DO2
Bit 2 = DO3
ro 12-17
P014 (*) AO1 Value 0.0 to 100.0 % ro 12-5
P018 (*) AI1 Value -100.0 to 100.0 % ro 12-1
P022 FI Value in Hz 1 to 3000 Hz ro 12-7
P023 Main SW Version 0.00 to 99.99 ro 6-1
P024 (*) (**) Accessory SW Version 0.00 to 99.99 ro 6-1
P027 Plug-in Module Configuration 0 = Without Plug-in
1 = Reserved
2 = CFW100-IOAR
3 = CFW100-CCAN
4 = CFW100-CBLT
5 = Reserved
6 = CFW100-IOADR
7 = CFW100-IOA
8 = CFW100-IOD
ro 6-1
P029 Power HW Configuration Dig. 1 = Rated
Dig. 2 = Rated Current
Dig. 3 = Gate Driver
According to the
inverter model
ro 6-1
P030 Module Temperature -200.0 to 200.0 ºC ro 14-3
P037 Motor Overload Ixt 0.0 to 100.0 % ro 13-2
P047 CONFIG Status 0 to 999 ro 14-3
P048 Present Alarm 0 to 999 ro 13-4
P049 Present Fault 0 to 999 ro 13-4
P050 Last Fault 0 to 999 ro 13-4
P051 Last Fault Current 0.0 to 10.0 A ro 13-4
P052 Last Fault DC Link 0 to 524 V ro 13-4
P053 Last Fault Frequency 0.0 to 300.0 Hz ro 13-5
P054 Last Fault Temperature 0.0 to 200.0 ºC ro 13-5
P060 Second Fault 0 to 999 ro 13-4
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0
Quick Reference of Parameters, Alarms and Faults
0-2 | CFW100
Param. Description Adjustable Range Factory Setting Prop. Page
P070 Third Fault 0 to 999 ro 13-4
P100 Acceleration Time 0.1 to 999.9 s 5.0 11-1
P101 Deceleration Time 0.1 to 999.9 s 10.0 11-1
P102 Acceleration Time Ramp 2ª 0.1 to 999.9 s 5.0 11-1
P103 Deceleration Time Ramp 2ª 0.1 to 999.9 s 10.0 11-2
P104 S Ramp 0 = Inactive
1 = Active
0 cfg 11-2
P105 Selection 1st/2nd ramp 0 = 1st Ramp
1 = 2nd Ramp
2 = DIx
3 = Serial/USB
4 = Reserved
5 = CO/DN/DP
6 = SoftPLC
011-3
P106 Acceleration Time R. Emer. 0.1 to 999.9 s 5.0 s 11-2
P107 Time Deceleration R. Emer. 0.1 to 999.9 s 5.0 s 11-2
P120 Speed Ref. Backup 0 = Inactive
1 = Active
2 = Backup by P121
17-7
P121 Reference via HMI 0.0 to 300.0 Hz 3.0 Hz 7-7
P122 JOG Reference -300.0 to 300.0 Hz 5.0 Hz 7-8
P124 Multispeed Ref. 1 -300.0 to 300.0 Hz 3.0 Hz 7-9
P125 Multispeed Ref. 2 -300.0 to 300.0 Hz 10.0 (5.0) Hz 7-9
P126 Multispeed Ref. 3 -300.0 to 300.0 Hz 20.0 (10.0) Hz 7-9
P127 Multispeed Ref. 4 -300.0 to 300.0 Hz 30.0 (20.0) Hz 7-9
P128 Multispeed Ref. 5 -300.0 to 300.0 Hz 40.0 (30.0) Hz 7-9
P129 Multispeed Ref. 6 -300.0 to 300.0 Hz 50.0 (40.0) Hz 7-9
P130 Multispeed Ref. 7 -300.0 to 300.0 Hz 60.0 (50.0) Hz 7-9
P131 Multispeed Ref. 8 -300.0 to 300.0 Hz 66.0 (55.0) Hz 7-9
P133 Minimum Frequency 0.0 to 300.0 Hz 3.0 Hz 7-7
P134 Maximum Frequency 0.0 to 300.0 Hz 66.0 (55.0) Hz 7-7
P135 Maximum Output Current 0.0 to 10.0 A 1.5xInom 11- 6
P136 Manual Torque Boost 0.0 to 30.0 % 0.0 % V/f 9-4
P137 Automatic Torque Boost 0.0 to 30.0 % 0.0 % V/f 9-5
P138 Slip Compensation -10.0 to 10.0 % 0.0 % V/f 9-6
P139 Output Current Filter 0 to 9.999 s 0.005 s 8-1
P140 Slip Com. Filter 0 to 9.999 s 0.5 s VVW 8-1
P142 Maximum Output Voltage 0.0 to 100.0 % 100.0 % cfg, V/f 9-5
P143 Intermediate Output Voltage 0.0 to 100.0 % 50.0 % cfg, V/f 9-5
P145 Field Weakening Start Frequency 0.0 to 300.0 Hz 60.0 (50.0) Hz cfg, V/f 9-5
P146 Intermediate Frequency 0.0 to 300.0 Hz 30.0 (25.0) Hz cfg, V/f 9-5
P149 DC Link Comp. 0 = Inactive
1 = Active
1 cfg 11- 4
P150 Type Ud and LC Regulator 0 = hold_Ud and desac_LC
1 = acel_Ud and desac_LC
2 = hold_Ud and hold_LC
3 = acel_UD and hold_LC
0cfg 11- 4
P151 Ud V/f Regul. Level 325 to 460 V 380 V 11-4
P156 Overload Current 0.1 to 2xInom 1.2xInom 13-1
P178 Rated Flux 50.0 to 150.0 % 100.0 % VVW 10-3
P200 Password 0 = Inactive
1 = Active
2 to 9999 = New Password
0 cfg 5-3
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0
Quick Reference of Parameters, Alarms and Faults
CFW100 | 0-3
Param. Description Adjustable Range Factory Setting Prop. Page
P202 Control Type 0 = V/f
1 = V/f Quadratic
2 to 4 = Not Used
5 = V V W
0cfg 8-1
P204 Load/Save Parameters 0 to 4 = Not Used
5 = Load 60 Hz
6 = Load 50 Hz
7 = Load User
8 = Not Used
9 = Save User
10 = Not Used
11 = Load Default SoftPLC
12 to 13 = Reserved
0cfg 5-4
P205 Main Display Parameter 0 to 999 2 5-1
P207 Parameter for Bar Graph 0 to 999 3 5-1
P208 Full Scale Ref. 1 to 9999 600 (500) 5-2
P209 Ref. Eng. Unit 0 = Without Unit
1 = Without Unit
2 = Volts (V)
3 = Hertz (Hz)
4 = Without Unit
5 = Percent (%)
6 = Without Unit
7 = Rotation/min. (rpm)
3 5-2
P210 Ref. Indication Form 0 = wxyz
1 = wxy.z
2 = wx.yz
3 = w.xyz
15-2
P213 Bar Graph Scale Factor 1 to 9999 52 5-2
P219 Red. Switch. Freq. 0.0 to 15.0 Hz 5.0 Hz 6-3
P220 LOC/REM Selection Source 0 = Always Local
1 = Always Remote
2 to 3 = Not Used
4 = DIx
5 = Serial/USB (LOC)
6 = Serial/USB (REM)
7 to 8 = Not Used
9 = CO/DN (LOC)
10 = CO/DN (REM)
11 = SoftPLC
0 cfg 7-4
P221 LOC Reference Sel. 0 = HMI Keys
1 = AI1
2 to 3 = Not Used
4 = FI
5 to 6 = Not Used
7 = E.P.
8 = Multispeed
9 = Serial/USB
10 = Not Used
11 = CO/DN
12 = SoftPLC
13 = Not Used
14 = AI1 > 0
15 to 16 = Not Used
17 = FI > 0
0 cfg 7-4
P222 REM Reference Sel. See options in P221 2 cfg 7-4
P223 LOC Rotation Sel. 0 = Always FWD
1 = Always REV
2 = Not Used
3 = Not Used
4 = DIx
5 = Serial/USB (FWD)
6 = Serial/USB (REV)
7 to 8 = Not Used
9 = CO/DN (FWD)
10 = CO/DN (REV)
11 = Not Used
12 = SoftPLC
0cfg 7-5
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Quick Reference of Parameters, Alarms and Faults
0-4 | CFW100
Param. Description Adjustable Range Factory Setting Prop. Page
P224 LOC Run/Stop Sel. 0 = HMI Keys
1 = DIx
2 = Serial/USB
3 = Not Used
4 = CO/DN
5 = SoftPLC
0cfg 7-5
P225 LOC JOG Selection 0 = Disable
1 = Not Used
2 = DIx
3 = Serial/USB
4 = Not Used
5 = CO/DN
6 = SoftPLC
1cfg 7-6
P226 REM Rotation Selection See options in P223 2 cfg 7- 5
P227 REM Run/Stop Selection See options in P224 3 cfg 7- 5
P228 REM JOG Selection See options in P225 1 cfg 7- 6
P229 Stop Mode Selection 0 = Ramp to Stop
1 = Coast to Stop
0cfg 7-13
P230 Dead Zone (AIs) 0 = Inactive
1 = Active
0cfg 12-1
P231 (*) AI1 Signal Function 0 = Speed Ref.
1 to 6 = Not Used
7 = Use SoftPLC
0cfg 12-2
P232 (*) AI1 Input Gain 0.000 to 9.999 1.000 12-2
P233 (*) AI1 Input Signal 0 = 0 to 10 V / 20 mA
1 = 4 to 20 mA
2 = 10 V / 20 mA to 0
3 = 20 to 4 mA
012-3
P234 (*) AI1 Input Offset -100.0 to 100.0 % 0.0 12-2
P235 (*) AI1 Input Filter 0.00 to 16.00 s 0.00 12-2
P245 Input Filter in Freq. FI 0.00 to 16.00 s 0.00 s 12-7
P246 FI Input in Freq. 0 = Inactive
1 = Active
0cfg 12-7
P247 FI Input Gain 0.000 to 9.999 1.000 12-8
P248 FI Minimum Input 1 to 3000 Hz 100 Hz 12-8
P249 FI Input Offset -100.0 to 100.0 % 0.0 % 12-8
P250 FI Maximum Input 1 to 3000 Hz 1000 Hz 12-8
P251 (*) AO1 Output Function 0 = Speed Ref.
1 = Not Used
2 = Real Speed
3 = Not Used
4 = Not Used
5 = Output Current
6 = Not Used
7 = Active Current
8 = Not Used
9 = Not Used
10 = Not Used
11 = Motor Torque
12 = SoftPLC
13 to 20 = Not Used
21 = Function 1 Application
22 = Function 2 Application
23 = Function 3 Application
24 = Function 4 Application
25 = Function 5 Application
26 = Function 6 Application
27 = Function 7 Application
28 = Function 8 Application
2cfg 12-5
P252 (*) AO1 Output Gain 0.000 to 9.999 1.000 cfg 12-6
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