Lucks SM160 Instructions for use

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INSTRUCTION AND MAINTENANCE
MANUAL
MODEL SM160/SM200
(208 V / 60 Hz)
SPIRAL KNEADING MACHINE
WITH FIXED BOWL

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MANUFACTURER AND MACHINE
SPECIFICATIONS

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CHAPTER
1 USING THIS MANUAL 8
1.1 PURPOSE OF THE MANUAL 8
1.2 UPDATING THE MANUAL 9
2 GENERAL INFORMATION 10
2.1 CONDITIONS OF GUARANTEE 10
2.2 TECHNICAL SERVICES 11
2.3 GENERAL SAFETY WARNINGS 11
3 PLANNED USES OF THE MACHINE 13
3.1 WORK ENVIRONMENT 13
3.2 MATERIALS TO BE USED 13
3.3 INSTRUCTIONS TO AVOID IMPROPER USE OF THE MACHINE 14
4 HANDLING THE MACHINE 15
4.1 WARNING 15
4.2 UNPACKING THE MACHINE 15
4.3 LIFTING AND MOVING THE MACHINE 16
5 INSTALLING THE MACHINE 20
5.1 WARNING 20
5.2 ENVIRONMENTAL CONDITIONS 21
5.3 POSITIONING AND FIXING THE MACHINE IN PLACE 21
6 PREPARING THE MACHINE FOR USE 22
6.1 WARNING 22
6.2 ADJUSTING THE MACHINE 22
6.3 CONNECTING THE MACHINE TO THE POWER SUPPLY 24
6.4 CLEANING THE MACHINE 25
7 USING THE MACHINE 26
7.1 WARNING 26
7.2 PRELIMINARY CHECKS BEFORE STARTING 26
7.3 DESCRIPTION OF THE WORK PROCESS 26
7.4 DESCRIPTION OF THE FUNCTIONS FOR OPERATING THE TWO-SPEED MODEL 28
7.5 STOPPING THE MACHINE NORMALLY 36
7.6 STOPPING THE MACHINE IN AN EMERGENCY 36

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7.7 DESCRIPTION OF THE SAFETY SYSTEMS 36
7.8 EFFICIENCY OF THE SAFETY SYSTEMS 37
8 SAFETY INSTRUCTIONS 38
8.1 WARNING 38
8.2 GENERAL CRITERIA 38
8.3 RISKS TO PERSONS 38
8.4 ENVIRONMENTAL CONDITIONS AND NOISE 39
9 MAINTENANCE AND REPAIRS 40
9.1 WARNING 40
9.2 MAINTENANCE 40
9.3 INSTRUCTIONS FOR THE ADJUSTMENT OF THE SPIRAL BELT TENSION AND THE
REPLACEMENT OF THESE BELTS FOR THE MODEL WITH A TRANSMISSION IN TWO
STEPS 41
10 PERSONNEL TRAINING 45
10.1 WARNING 45
10.2 PERSONNEL ASSIGNED TO THE MACHINE 45
11 ADDITIONAL IMPORTANT INSTRUCTIONS FOR THE USE OF THE MACHINE 46
12 REFERENCE STANDARDS 47
12.1 ETL PLATE 47
13 TECHNICAL MACHINE SPECIFICATIONS - SM160 48
14 TECHNICAL MACHINE SPECIFICATIONS - SM200 49
15 ASSEMBLY DRAWINGS FOR SPARE PARTS, WIRING DIAGRAMS AND LIST OF
ELECTRIC COMPONENTS 50
16 WARNING AND SAFETY LABELS 62

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1 USING THIS MANUAL
1.1 PURPOSE OF THE MANUAL
Using the manual
The manual for the use and maintenance of the machine,
together with the Technical File, form an integral part of
the machine. They must be preserved for the full life of
the machine and must be passed on to any subsequent
users.
The layout of the manual clearly identifies the chapters
and the topics dealt with therein, allowing for efficient
consultation.
Caring for the manual
The manual must be handled with care in order to prevent
it from being damaged. It should be filed in a place
which will ensure its safekeeping but at the same time
which will allow it to be easily accessible for
consultation.
Consulting the manual
The manual begins with a contents page, listing the
various chapters and the topics contained therein.
It is necessary to strictly respect both the specified
precautions before switching on the machine and the
instructions concerning safety measures.

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1.2 UPDATING THE MANUAL
Whenever modifications are made to the machine or the
user purchases optional equipment, the manufacturer will
either supply a new, complete manual or only the specific
documentation related to the parts to be added or
replaced.
In the latter case of partial documentation, instructions
will be given on the correct procedure to replace and/or
complete:
•the documentation;
•the contents page;
•the enclosures.

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2 GENERAL INFORMATION
2.1 CONDITIONS OF GUARANTEE
Validity
The guarantee period begins from the corresponding
invoice date.
This guarantee is valid for a period of:
•six months, for electrical parts and motors;
•twelve months, for mechanical parts and other
components.
An essential condition to ensure the validity of the
guarantee in the above specified periods, is that accurate
routine maintenance has been carried out, in accordance
with the instructions specified in chapter 9.
Guarantee services
Defective pieces still under guarantee must be returned
with no transport costs charged to the manufacturer.
The manufacturer, after having verified that the parts are
truly defective, will forward the spare parts to be
replaced; the transport costs will be charged to the
consignee.
The manufacturer cannot be held responsible for any
situations arising from incorrect or inappropriate use of
the machine by the user, which could compromise the
safety of the machine.
For example:
•a lack of maintenance;
•the installation of tools on the machine which do
not belong to it or which are not allowed to be used
on the machine.

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2.2 TECHNICAL SERVICES
During the warranty period
If a technical intervention is required for special
maintenance or to repair a fault, then it is obligatory to
consult the manufacturer before carrying out any
operations related to the aforesaid cases.
Technical services in general
In addition to routine maintenance, it is recommended
that scheduled maintenance also be carried out by
suitably qualified personnel, in the manner specified in
chapter 9.
2.3 GENERAL SAFETY WARNINGS
Safety and precautionary measures for which the user is responsible
The personnel assigned to the operation of the machine,
must be able to carry out all the tasks necessary for the
basic operation of the machine. That is, they must have a
good working knowledge of:
•the work cycle and the safety devices;
•the procedures for the loading of the ingredients and
the unloading of the dough;
•the procedures for the cleaning of the machine and the
workplace.
For additional information on this topic refer to sections
7 and 8.
During the kneading process, it is necessary not to
exceed the maximum quantities of dough allowed for the
specific machine being used.
The quantities of the ingredients can vary, depending on
the respective percentages of the ingredients to be used.

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Other safety measures
It is necessary to observe the local safety standards and
codes currently in force at all times.
Under no circumstances must the personnel assigned to
the machine operate without the safety guards and safety
systems installed.
It is absolutely forbidden to tamper with or modify the
safety devices and circuits.

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3 PLANNED USES OF THE MACHINE
The machine has been designed and constructed for the
purpose of making bread or pastry dough.
3.1 WORK ENVIRONMENT
In addition to the obligatory requirement of operating in
an environment which is suitable for the production of
foodstuffs, it is also necessary to respect other
conditions, such as:
•the absence of ventilation during the loading and initial
phase of the work cycle;
•the use of suitable containers and tools which come
into contact with foodstuffs;
•sufficient access to the machine for all cleaning and
routine maintenance operations.
3.2 MATERIALS TO BE USED
The purpose of the machine
The machine and all its parts have been designed for the
processing of foodstuffs (bread and pastry dough). This
machine allows for the production of an homogeneous
mixture of water, flour and other ingredients (yeast,
salt...) required for bread dough or pastry dough.
Description of ingredients which can be used
All types of flour,
Water,
Yeast,
Fats- Butter,
Sugar,
Flavourings,
Salt,
Liqueurs and other ingredients used to make bread or
pastry dough.

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Percentages of ingredients
The maximum quantities of ingredients which can be
placed into the bowl depend on the percentages of the
ingredients in the mixture.
For information on the machine dough capacity and on
the percentage of flour and water, refer to chapter 13 /
14.
3.3 INSTRUCTIONS TO AVOID IMPROPER USE OF THE MACHINE
The following conditions constitute improper use of the
machine and are forbidden:
•Loading quantities which exceed the specified
maximum quantities for the machine being used;
•Removing or changing the position of safety systems,
such as fixed and mobile safety guards, limiting device
microswitches;
•Using unsuitable ingredients;
•Cleaning with tools which can scratch the bowl;
•Using the machine in unsuitable environments.

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4 HANDLING THE MACHINE
4.1 WARNING
When lifting and moving the machine, it is necessary to
strictly adhere to the instructions specified in this chapter
and in the chapter related to safety (refer to chapter 8).
4.2 UNPACKING THE MACHINE
As shown in Errore. L'argomento parametro è
sconosciuto., the machine rests on a wooden pallet (pos.
A).
The machine is held in place by two vertical threaded
bars (pos. B) and one transverse bar (pos. C).
The machine always rests on a pallet and can then be
packed in one of the following ways:
•machine wrapped in nylon bubble wrap;
•machine placed in a thick cardboard box;
•machine placed in a wooden crate;
•machine placed in a wooden box.
Figure 4-Errore. L'argomento parametro è sconosciuto.
AA
B
C

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The information concerning the gross weight appears on
the outside of the packaging.
Once the outer packing material has been removed, in
order to unpack the machine, it is first necessary to
remove the two vertical threaded bars from the pallet and
to remove the transverse bar.
To lift the unpacked machine from the pallet use:
1. an appropriate fork lift truck, inserting the forks under
the machine in the position shown in Errore.
L'argomento parametro è sconosciuto.;
2. a belt, passing it under the head, close to the column of
the machine, as shown in Errore. L'argomento
parametro è sconosciuto..
For additional information on the procedure for lifting
the unpacked machine from the pallet, refer to the next
section.
All the material used for the packaging, excluding the
vertical threaded bars and the transverse bar, can be
recycled or disposed of as ordinary urban waste.
4.3 LIFTING AND MOVING THE MACHINE
Lifting the machine with packaging
Before starting, check the total weight of the machine
with packaging and then use appropriate equipment to lift
the packed machine. In the case when a transpallet or
fork lift truck is used, the machine must be lifted by
inserting the forks into the pallet in the positions
indicated in the corresponding figures (Errore.
L'argomento parametro è sconosciuto. and Errore.
L'argomento parametro è sconosciuto.).

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Figure 4-Errore. L'argomento parametro è sconosciuto.
Figure 4-Errore. L'argomento parametro è sconosciuto.
Lifting the machine without packaging
The unpacked machine can be lifted using a fork lift
truck, in the manner shown in Errore. L'argomento
parametro è sconosciuto., or using a belt positioned
under the head, between the column and the spiral mixing
tool, as shown in Errore. L'argomento parametro è
sconosciuto.. In order to prevent the machine cover from
Fork position
for lifting

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being damaged, use a spacer (suitable bar or wooden
board with a minimum section of 25x130 mm) to keep the
belt away from the cover.
During the lifting process, the machine is in an inclined
position since the centre of gravity has been shifted,
however, this does not compromise the safety of the
people or of the machine itself.
Avoid oscillations during this operation.
Figure 4-Errore. L'argomento parametro è sconosciuto.
Figure 4-Errore. L'argomento parametro è sconosciuto.
Belt position
for lifting
Fork position for lifting
Wooden board
spacer

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Manually moving the machine
The machine rests on three wheels, two at the back which
are fixed (A) and one at the front which can revolve (B),
allowing the machine to be moved so that the space
underneath the machine can be cleaned.
This can be done simply by adjusting the feet (C) so as to
lower the front wheel (B) onto the floor and pushing the
machine to the desired position, making sure that the
power cable (D) has first been removed from its socket.
Figure 4-Errore. L'argomento parametro è sconosciuto.
C
A
B
D

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5 INSTALLING THE MACHINE
5.1 WARNING
Place the machine in the workshop in a position which
allows for easy loading of the ingredients and removal of
the dough. Provide sufficient space around the machine
to allow both the maintenance and cleaning operations to
be carried out (refer to Errore. L'argomento parametro
è sconosciuto.).
Figure 5-Errore. L'argomento parametro è sconosciuto.