LUJAN USA Sniper 5405 User manual

Ver020308
LujanUSA
Ver020308
LujanUSA

INDEX
AimingLowBeams14
AimingHighBeamandAuxiliaryLights17
AimingFogLights18
AimingEuropeanBeam19
Forewords3
Assemblingtheaimer4
CalibratingtheFloor7
FloorSlopeRegister8
VehiclePreparations9
PositioningAimertoVehicle10
BeamSlopeCompensation20
Calibratingtheaimer21
WarrantyInformation26
AimingProcedures12
TheAimingScreen12
BeamElucidationFilters13
LujanUSA
PoBox411
Camillus,NY13031-0411
[phone]
www.lujanusa.com
Index-Page1

THESNIPEROPTICALHEADLIGHTAIMERMODEL5405
Thankyouforpurchasingthe5405OpticalHeadlightAimer.Sniper
Youhavemadeawisepurchasedecision.The5405isahighquality,durablepieceof
equipmentthatwillgiveyouyearsoftroublefreeoperation.
Youraimerhasover25yearsofengineeringrefinementbuilt-in.Itisdesignedtomeetthe
followingrequirements:
DesignedforcompliancewiththelatestrevisionsoftheStandardsSAEJ599(Aug1997)
andJ600(Feb1993).
AimsallheadlightsincludingDomestic,European,andAsiantypeheadlights.
Laserguidedfloorslopecompensation.
Simpleoperation.
Easilytransportablefrombaytobay.
Requiresnofloortrack.
Built-inself-ch eckingfororthogonalityofitscomponents.
Theaimingisperformedbasedonanimageoftheheadlightbeamrecreatedinsidethe
opticalaimerhead.TheinternalscreenduplicatesthescreenrequiredbytheSAE
standardJ599.
ThismanualiswrittenbasedontherequirementsoftheSAEJ599standardforheadlight
aim.IndividualstateinspectionrequirementsvaryandsomestatesdonotusetheSAE
standard.Ifusingtheaimerforstatevehiclesafetyinspections,consultyourinspection
manualfordetailsoftherequirementsinyourstate.
Forewords-Page3

COMPONENTS:
1
2
3
4
5
6
.Opticalaimerhead
.Heavy-dutymast
.Reinforcedbasewithwheels
.Hardwaretoattachthemasttothe
base:
1BoltDIN912,M10x50
1WasherDIN7980,10mm
1Flatwasher,10mm
.Lateralalignmentvisor
.Lock/unlockmechanism
.Mastcap
.Precisionfloorslopecompensation
system
7
8
9
10
11.
.Aimerpositioningsystem
.Floorsloperegister
Laserguidedfloorslope
measurementsystem(notshown)
3
5
2
7
4
810
6
9
Page4-AssemblingtheAimer

STEP1
Boltthemasttothebasealigningthemastasshownin
fig.1.
STEP2
Installopticalaimerheadon
mastasshowninfig.2by
pressingtriggerlock(fig.3)
andslidingitdownthemast.
Fig.1
STEP3
Checkthatthemastiscorrectlypositioned.Theaimerheadshouldbeparalleltothe
base(fig.4).Tightenthemastboltwith10mmallenwrench.
Fig.4
CORRECTINCORRECT
Fig.2
Fig.3
AssemblingtheAimer-Page5

ASSEMBLYISCOMPLETE
TheSniperisfactorycalibratedforaccuracy,toverifycalibrationofaimer,seesectionon
aimercalibration.
Attachtheholdertothemiddleof
theaimerhead,atthetipofthe
pointer.
Fig.5
STEP4
Installthelateralalignmentvisor(fig.5).The
narrowslotinthevisorshouldfacetherearofthe
aimer(thewideslotfacesthefront).
STEP5
Installthepointerpositioningsystemusing
hardwareasshowninfig.7.Hardwareisattached
totheopticalaimerheadandmustberemovedfor
pointerinstallationfig.6.
fig.6
HardwareforPointer
PositioningSystem
Threadnutonbolt,insert
througheyeinpointersystemand
threadnutonbolt.Install
assemblyonopticalaimerhead
tighteningnutagainstaimeras
showninfig.7.
Repeattheprocessforstopperpin.
BA
CA
C
fig.8
Page6-AssemblingtheAimer
fig.7
CB
A
pointersystem

INITIALFLOORSLOPECOMPENSATION
Vehicleandaimerarebothlocated
onaflatandlevelfloor.
Floorcompensationisrequired.
Fig.12
Vehicleandaimerarebothlocated
onaflatfloorwithaconstantslope.
Floorcompensationisrequired.
Fig.13
Vehicleandaimerarelocatedon
differentflats,bothofthemwitha
constantslope.
Floorcompensationisrequired.Fig.14
Vehicleand/oraimerarelocatedon
irregularflats.
Itisrecommendednottoaimthe
headlampsonsuchfloors.Fig.15
LASERGUIDEDFLOORSLOPECOMPENSATIONSYSTEM
Positionaimeratfrontofbay.Turnonlaserbyturningknobonlaserhousing.Measure
centeroflaserbeamheightfromflooratfrontwheelandatbackwheel.Thedistance
fromthefloorshouldbethesame.Ifitisnot,adjustfloorslopeknobuntiltheyareequal.
Seefig.16andfig.19.
Fig.16
CAUTION
LASERRADIATION
DONOTSTARE
INTOBEAM
CLASSIILASERPRODUCT
POWEROUTPUT<1mW
WAVELENGHT:630-680nm
Calibratingthefloor-Page7

…
†
Floorslopeadjustmentknob
Fig.19
RECORDINGTHEFLOORSLOPESETTING
Nearthefloorslopeadjustmentknob,thereisa
registerconsistingofasmallcylinderthatcanbe
usedtocounttheturnsoftheknob.Thisregister
sinksorraiseswitheachturnoftheknob(fig.19).
Shopsusingtheaimerinmorethanonelocation
shouldrecordthefloorslopesettingsforeach
location.
.
Usetherecordedfloorslopesettingforsubsequent
usesinthesamelocation.Simplysettheslope
adjustmentknobtothepreviouslyrecordedposition
priortoaimingheadlights.
…
†
…
ONCETHESETTINGISRECORDED,ITISNOT
NECESSARYTOTAKETHEFLOORSLOPE
MEASUREMENTAGAINFORTHISLOCATION
Note:Adecalisincludedwiththeaimer.Youcanrecordfloorslopesettingsandadhere
thedecaltoaimerforreference.Youcanalsousethematrixbelowforrecordingthis
information.
Page8-Floorsloperegister