Lumag MD450E User manual
Distribution Limited
Electric Tracked Dumper
Operator’s Manual
MD450E
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Gearbox Oil Check Level X
Change X (1) (2) X (2)
Fasteners Tension Check X
Clean Machine Clean X
All Other Moving Parts &
Cables
Lubricate X X (2)
Gearbox Oil 25litres Lumag Hyd 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more oen in dusty areas &
4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or
operang hour interval, whichever comes rst, in accordance with the below Schedules. Please note that failure to
service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void.
Lumag Servicing and
Maintenance Schedules
Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________
Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice
Number:
Dealers
Name:
Engineers
Name:
Engineers
Signature:
Please note that failure to service your machine on schedule or use genuine
Lumag parts and consumables will result in your warranty being void
CONTENT
1. INFORMATION
MANUAL
2. DELIVERY
3. ASSEMBLY
3.1 HANDLEBARS INDEXING
3.2 KIPPMULDE MOUNT
4. INTENDED USE
5. TECHNICAL SPECIFICATIONS
6. ENVIRONMENT
7. SYMBOLS
7.1 MACHINE
7.2 BATTERIES
8. SECURITY
8.1 WARNINGS
8.2 BATTERIES / CHARGER
8.3 SAFETY
8.4 SAFETY IN THE USE AND CARE OF
THE MACHINE
8.5 SERVICE SECURITY
8.6 SPECIAL PRECAUTIONS FOR
ELECTRIC DUMPER
8.7 RESIDUAL RISKS AND
PROTECTION
MEASURES
8.8 BEHAVIOR IN CASE OF EMERGENCY
9. PARTS NAME, FUNCTION
10. TRANSPORT,PUT UP
11. BUSINESS
11.1 GETTING STARTED
11.2 TURNING AND DRIVING
11.3 BRAKE SYSTEM
11.4 TURN OFF
11.5 LOADING AND DISCHARGE OF
KIPPMULDE
11.6 BATTERIES CHARGE
12. CHECKS
12.1 PROTECTION DEVICE
12.2 SCREW
12.3 BATTERIES
12.4 ELECTRICAL SYSTEM
MAINTENANCE
13.1 BATTERIES / CHARGER
13.2 TRANSMISSION
13.3 ENGINE
13.4 CLEANING
13. STORAGE
14. TROUBLE
15. WARRANTY / WARRANTY /
SERVICE
16. CE DECLARATION OF CONFORMITY
17. PARTS OF THE TOOL
18. ELECTRICAL CONTROL
1. INFORMATION
MANUAL
These operating instructions contain important
information on how to handle electrical Dumper /
trolleys. Requirement for safe operation is the
correct observance of all specified safety and
handling instructions. In addition, the rules
governing the application range of the machine
local accident prevention regulations and general
safety regulations must be observed.
The operating instructions must be read carefully
before the initial start-up! It is part of the product
and must be kept in a well-known and for all users
at all times accessible location.
This document contains information about the
operation of your machine and that regardless of at
what type of machine it is. Because of this you will
also find explanations which do not relate directly to
your machine.
The term machine replaces the commercial
designation of the object to which these operating
instructions - see cover sheet - applies.
Information on specifications, dimensions and
illustrations of the machine, as well as changes of
safety standards, the further development and are
therefore not subject to binding in any case for the
delivery.
All documents are protected under copyright law. A
transmission and reproduction of documents, even
in extracts and releases the contents are not
permitted unless expressly agreed.
Printing and typographical errors.
2
CONTENTS / INFORMATION ON OPERATING INSTRUCTIONS
D
2. DELIVERY
Check the contents of the box / shipping box for
completeness and possible transport damage after
unpacking.
divideYou complaints immediately to the dealer or
manufacturer. Later complaints will not be
accepted.
content
Electric hauler with batteries, dump and foldable
Sidewalls.
Mounting set
3. ASSEMBLY
3.1 CONTROLS MOUNT
1. Insert the lever for the gear ratio (E) on the
holder on the gear and secure it with bolts (14)
and cotter pin (15).
2. Now Secure the control unit (C) at
Frame with four screws (5), shims
(10) and snap ring (12).
3. Now screw the struts (D) with two screws (3)
and nuts (7) by strutting between the frame and
the control unit (C).
3.2 KIPPMULDE MOUNT
WATCH OUT! For mounting the tray you need a
second person.
1. Screw the rear wall (B) to the bottom of the
dump body (A) using three screws (16),
retaining rings (12) and washers (17).
2. Screw the rocker arm (F) with two screws
(4), retaining rings (13) and washers (11).
3. Mount the dump body now to the
chassis with two screws (6), washers
(9) and nuts (8).
4. Finally mount the sideboards
(G) each having two pins (1) and split pins (2)
and the front side wall (H) with two wedges
(K).
3
DELIVERY / ASSEMBLY
e
G ×
2
F
K
D x 2
H
J
C
B
A
The machine is used for transporting goods of
various kinds and is used in horticulture,
agriculture, civil engineering, from demolition and
renovation work, even indoors.
The machine is driven by an electric motor with
gearbox and differential. Its speed and thus the
traveling speed and direction of travel is adjusted
by means of throttle lever or a directional switch via
the integrated control. The necessary energy is by
rechargeable batteries (accumulators) supplied. A
charger for charging the battery is integrated in the
machine.
The machine has an LED spotlights. The stakes are
therefore also provided for poorly lit places.
Only loads are moved up to 450 kg. The allowable
tilt in the direction of travel of 20% must not be
exceeded.
Any other or additional use, eg for passenger
transport shall not be considered as prescribed,.
The manufacturer is not liable for any resulting
damage. The risk is borne solely by the user.
Observance of the operating and maintenance
instructions and carrying out the maintenance, and
compliance with the maintenance intervals, are
intended for use.
Persons who are not familiar with
the operating instructions, children,
youth and persons with alcohol,
drugs and medication influence
may not operate the machine.
4. INTENDED
USE
The machine is an electrically powered transport
cart with a high load capacity and a strong driving
force for slopes. By default, the machine is
equipped with two drive chains and a dump body.
The unlocking and tilting is performed manually.
4
Passenger transport and transport
of dangerous objects or materials is
strictly prohibited!
The use of scaffolds and work
platforms is not allowed.
MOUNTING / DETERMINATIONS
DD
D
5.
TECHNICAL
SPECIFICATIONS
model MD-450E
power 800 watt
nominal voltage 60 volt
Drive / battery 5x12V,20Ah
charging time Approx. 7 hours
(with completely
discharged battery)
operating time up to 3 hrs., the to
charge cycle
braking system drum brake
Load, max. 450 kg
transmission 2 courses forward
2. reverse speeds
Slope, max. 20%
Ground clearance max. 130mm
Tilting, inside 1080/600/290 mm
dimensions machine 1740/700/910 mm
packaging dimensions 1450/750/850 mm
own weight 215 kg
6.
ENVIRONMENT
Please waste a for recycling, and not
disposed of as waste. All tools, hoses
and packaging should be sorted, and to
bring to the recycling center on site to
ensure proper disposal.
Batteries must be removed from the equipment
and disposed of separately.
The site must be protected from contamination with
expiring supplies.
Used or remaining supplies are to be supplied in
accordance with the local regulations for
environmental recycling.
Check with your local waste disposal authority
options for environmentally-friendly and proper
disposal.
7.
SYMBOLS
7.1 MACHINE
The machine symbols are attached. These
represent important information is on the product or
usage instructions.
WATCH OUT!
This is about your personal safety. The
symbol indicates a danger, warning or
caution.
BID SIGNS
Read these instructions completely
before using the machine. Otherwise,
the risk of injury to the operator and
others increased.
Wear protective gloves.
Wear safety shoes with steel toe.
Wear a helmet to protect against falling
parts.
protect the machine from rain and
moisture.
off before cleaning, maintenance and
repair engine and remove the ignition
key.
Dump Never tip on soft ground or at an
angle.
TIPPING HAZARD!
If the max. allowed inclination is tipping
hazard. in no case exceed max. slope
of 20%.
CRUSHING!
keep safe distance from moving
machine parts. Danger when unloading
the dump body.
5
SPECIFICATIONS / ENVIRONMENT / SYMBOLS
In the working area is sufficient space
respect, think highly of.
Attention, Tripping
hazard! Disorder can lead to accidents.
Bystanders keep.
Sound power level LWA
Horn / travel direction switch / Ignition =
horn push button to sound the horn
↑= FORWARD forward / backward = ↓BACKWARD
Ignition lock positions = ON / OFF
The machine is not intended to transport
passengers.
Nameplate - Equipped with model name, year and
serial number. Please specify for spare parts orders
or service information, this data always.
gear lever - To the To adjust the both
Translation speeds "LOW" and "HIGH".
Charge socket for ACCUMULATORS - To
load the BATTERIES.
7.2 BATTERIES
Rechargeable batteries / cells are very
heavy! Ensure secure installation!
Explosion and fire hazard, shorts!
WATCH OUT! Metal parts of the
battery cell are always live, so do not
place foreign objects or tools on the
battery.
Dangerous voltage.
Electrolyte in the eye or on the skin
with plenty of water must be washed.
Then consult a doctor immediately.
Wash with electrolyte Littering clothing
with water.
follow the operating instructions and
place close to the battery. Work should
only be carried out by qualified
personnel.
When working on batteries goggles and
protective clothing.
No Smoking!
No open flame, embers or sparks near
the battery explosion and fire hazard!
Electrolyte is highly corrosive.
Return to the manufacturer - batteries
with this symbol are reusable assets
and the recycling process must be fed.
Used batteries which are not fed to the
recycling process must be disposed of
in compliance with all laws and
regulations.
Please used batteries out and not
disposed of as waste recycling.
6
SECURITY
D
8.
SECURITY
This section gives a comprehensive overview of all
important safety aspects for optimal protection of
the operator, as well as safe and trouble-free
operation.
Failure to follow the instructions and safety
information provided in this guide may result in
considerable danger.
8.1 WARNINGS
Warnings are indicated in this manual by symbols.
The notices referring to your personal safety are
highlighted by a warning triangle, notices referring
only to property damage have no warning triangle.
The instructions must be followed to prevent
accidents, personal injury and property damage.
DANGER!
Failure to follow these instructions highest danger
to life or the risk of life-threatening injuries.
Failure to follow these instructions can be fatal or
serious injury.
Failure to follow these instructions slight to
moderate injury.
Notes
Failure to follow these instructions can result in risk
of damaging the machine or other property.
In addition, the manual contains other important
text which are marked with the word ATTENTION.
8.2 BATTERIES / CHARGER
Use and care of batteries and chargers
Batteries and chargers are not toys and should be
kept out of reach of children. Keep batteries and
chargers out of the reach of children.
Do not open batteries and chargers. There is a risk
of a short circuit. With open components no
guarantee can be given.
Protect batteries and chargers from heat (eg, also
against continuous sun exposure), fire and
immersion in water or other liquids. Risk of
explosion. Likewise, the components must not enter
into the fire or be cremated.
Recharge your battery only with the chargers that
are recommended by the manufacturer. If other
chargers a fire hazard cannot be excluded.
Use Only batteries that are approved by the
manufacturer for the machine. Just so the battery is
protected from dangerous overload. The use of
other batteries can cause injury or fire.
Keep unused batteries away from paper clips,
coins, nails,
screws or other small metal objects that can make
a connection from one terminal. A short-circuit the
battery terminals together may cause burns or a
fire.
If used incorrectly, fluid can leak from the battery.
Avoid contact with. If contact with water rinse. If the
liquid contacts eyes, additionally seek medical help.
Escaping battery fluid may cause skin irritation or
burns.
In case of damage and improper use of batteries
and charger vapors can escape. Run fresh air and
look at complaints consult a physician. The vapors
can irritate the respiratory tract.
7
SECURITY
Make sure that the machine is turned off before
installing batteries. The insertion of the battery in a
machine that is turned on can lead to accidents.
8.3 SAFETY
Familiarize yourself with the machine. Proper
training is essential for the safe operation of
this machine. Incorrect operation or operation
by untrained persons may be dangerous. Read
the manual of this machine carefully and
familiarize yourself with the location and proper
use of the controls familiar. Inexperienced
operators should receive instruction from the
staff who are familiar with the machine. Only
then they can operate the machine.
Besides the industrial safety instructions in this
manual must, valid for the application of the
machine safety, accident prevention and
environmental protection regulations, as well as the
road traffic rules are adhered to.
Operator responsibility
The operator must make the operator's manual
available and ensure that the operator has read and
understood the operator. The instruction manual
should be handed over to it.
In addition, he must train and inform about the
dangers of handling the machine, the staff at
regular intervals.
Furthermore, the operator is responsible for
ensuring that the machine is always in perfect
condition.
Responsibility of the operator
Only trained persons are allowed to start, operate
and switch off the machine. The operator should be
trained in the correct operation of the machine and
be familiar with the necessary safety devices.
Insufficiently informed will endanger themselves
and others due to improper use.
8th
First time users should be instructed by the seller to
familiarize yourself with the characteristics of the
engine operated machine, the intended use and the
necessary safety devices.
Persons who are not familiar with the operating
instructions, children, young people under 18,
and persons under alcohol, drugs and
medication influence may not operate the
machine.
Aged 16 and over are allowed to use the
machine as part of a training and under the
supervision of a trained person.
Personal protective equipment (PPE)
When working with the machine wear personal
protective equipment (PPE) is essential to minimize
risk to the operator.
– Close-fitting work clothes that do not hinder
the movement. Its main purpose is to protect
against being caught by moving parts.
– Hearing protection such as hearing
protection, capsules, etc. to protect against
hearing damage.
WATCH OUT! noise May
be harmful. If the allowable noise
level of 80 dB (A) is exceeded,
must hearing protection be worn.
– mouthguard to protect against respiratory
diseases. Fine dust or particles can be
restrained way.
– Safety glasses with side protection To the
eyes
to protect against dust and splinters.
– working gloves made of thick leather to
protect against sharp edges, splinters or
excessive vibration.
– Safety shoes or boots with steel toecaps to
protect against rough, sharp-edged
substrates or falling objects. Safety
shoes ensuring also a secure footing.
– helmet to protect the head from falling objects
and suspended loads. He can protect them
from injury even in tight situations.
SECURITY
D
use the machine for purposes for which it was not
intended (see "Intended Use").
The effectiveness of the controls may not
be unduly influenced or canceled.
The machine only operate when all safety devices
and guards in place and function properly.
– Safety devices and parts must not
be modified or overridden.
– Damaged safety devices and parts must be
intended repaired by an authorized service
workshop or replaced, unless otherwise
specified in the operating instructions.
The safe condition of the machine has to be
checked before the start of work, in particular the
function of the speed lever, key switch, brake
system, dump latch and state of charge of the
batteries. Do not operate the machine if damage or
defects have been detected. Damage and defects
must be eliminated immediately.
Working with the machine requires great care.
– Pay attention to the environmental conditions in
the workplace.
• Obstacles in the work and traffic area
• Load-bearing capacity of the soil
• Necessary protection at the site,
particularly for public transport
• Options available in the event of accidents
– care in handling and surrounding area of the
machine for adequate light.
– In bad weather and rough terrain ensure stability.
Only work in good physical condition. Also fatigue
leads to carelessness. Particularly close attention is
required at the end of working hours. All work
calmly and carefully perform.
The operator is liable to third parties.
Never work under the influence of alcohol, drugs or
medication. Your vision, your reflexes and your
judgment may be impaired.
Always make sure that the machine was made
and not tip during operation, rolls,
may slip or fall.
Keep hands, feet, loose clothing and body jewelry
from moving or rotating machine parts. Long hair
may not be worn open (hairnet wear).
Serious injury by drawing
or squeezing!
Inserting timely work breaks. Vibration or repetitive
operations can cause damage to hands or arms.
Other persons, especially children away from work
area. Make sure before commissioning that all
people at a safe distance (min. 5 meters safety
distance) of the machine are.
Risk of injury by moving up
Machine or slung materials.
The machine does not operate in damp or wet
environment or exposing it to rain.
The machine park so that they do not tip over,
can fall down or slip.
cause the machine so that you protect yourself from
crushing between machine and obstacle.
operate the machine to pit, quarry and embankment
edges, at garage and platforms, so that no crash or
roll-over risk.
The operator is responsible for protecting against
unauthorized operation of the machine.
Avoid accidental starting. Make sure that the
machine is completely and securely unplugged
before you leave the machine (even with short
interruptions), transport, store, maintenance, or
perform a service.
Store the machine properly when it is not used.
Store the machine after the operation of a sealed-
off, clean,
9
SECURITY
frost-free and dry location for children
is inaccessible.
8.4 SAFETY IN THE USE AND CARE OF
THE MACHINE
Do not overload the machine. They work at the rate
for.
Do not operate the machine never without
protection and safety devices. Inappropriate guards
are a safety hazard and can cause serious injuries.
Keep hands and feet away from rotating parts.
Let the power cord and connecting cables never
hang loose. These can be damaged or tripped over.
Moisture away from live parts. This can cause a
short circuit.
diving The machine, the power cable or connections
in water or other liquids. Keep handles dry, clean
and free of debris.
to clean the machine Do not use a pressure
washer. Penetrating water can damage the
machine.
Protect the machine from weather conditions such
as rain, frost and direct sunlight.
Note the disposal laws and regulations for batteries,
operating materials and supplies contaminated
parts to protect the environment. Dispose of
batteries and supplies as hazardous, even if it is
only small amounts.
Never run the machine unattended. off when
leaving the machine motor (OFF), remove the
ignition key and secure it against unauthorized use.
8.5 SERVICE SECURITY
In front Maintenance, cleaning and repair work
Turn the machine off and remove the key
pull it off. Accidental start-up is thus prevented.
Always look for the reliable state of the machine.
Subject to protecting devices and tools to wear,
they must be checked regularly and replaced if
necessary.
Check nuts and bolts regularly for tightness and
tighten if necessary.
The label on the machine warn of dangers. Keep
the machine clean and if necessary replace
damaged stickers.
After maintenance and repair work always attach
the protective and safety devices on the machine
and put in protective position. Use only approved
parts. This machine complies with the relevant
safety regulations. Maintenance and repair work
must be carried out as far as they are described in
this manual. All other work must be carried out by a
specialist workshop or LUMAG service workshop.
be installed by qualified electricians working on the
electrical system only.
Use only original LUMAG spare parts and
accessories. Through the use of other spare parts
and other accessories can be expected with an
increased risk of accidents. any liability for any
resulting damages.
8.6 SPECIAL PRECAUTIONS FOR ELECTRIC
DUMPER
The machine must not outdoors in the rain, snow
or humid environments are used.
Protect the machine from water and other liquids.
Set the machine to extreme temperatures.
Protect the machine from excessive loading.
The machine must not be operated without
protective cover.
10
SECURITY
D
Transport them never people, children, house
or farm animals with the machine.
Never transport them dangerous items or materials
with the machine.
Do not overload the machine, observe the max.
Load. See this ..... SPECIFICATIONS (5)
The machine Never park on slopes. If necessary,
block the machine by wedges or stones between
the floor and the wheels to be inserted.
The use of scaffolds and work platforms is not
allowed.
The machine must not be cleaned with water or a
pressure washer.
Protect the machine from damage and
prevent that children turn on the machine.
Use rechargeable batteries with protected control
panel.
Avoid overcharging and deep discharge of the
battery.
Do not damage the tray with the batteries.
Use The machine with damaged batteries.
8.7 RESIDUAL RISKS AND
PROTECTION
MEASURES
Mechanical residual hazards
Detecting winding
The machine can clothes, cords,
capture wires among other things, foreign bodies
and feed.
→loads after respective foreign bodies
scan. Tight-fitting clothing.
Pulling endeavor,
Rotating parts such as the wheel can move in
baggy clothes and catch.
→Basically tight-fitting protective clothing. No
shawls, scarves and the like carry..
To squeeze
Sloppy passing the machine can cause serious
injury.
→Never overload. Look for a safe
Was standing.
Bumps, drops, vibrations
Sloppy passing the machine can cause destruction
of the battery and cause serious injury.
→Protect battery from mechanical stress.
Neglecting ergonomic principles
Careless use of personal protective equipment
(PPE)
Negligent use or omission of personal protective
equipment can result in serious injury.
→Wear prescribed protective equipment.
Human behavior, misconduct
→Always be fully focused when working.
Residual risk - can never be ruled out. Electrical
residual hazards
Electric contact
When touching defective batteries could cause an
electric shock.
→batteries regularly on damage
check.
→Personal Protective Equipment (PPE) use.
Thermal residual hazards
Burns, frostbite Touching HOT PARTS can cause
skin irritation, burns and burns.
→Batteries not directly and permanently high
expose to temperatures.
→Personal Protective Equipment (PPE) use.
Exposure to materials and other substances
Contact
Leakage of corrosive liquid with defective batteries
→batteries regularly on damage
check.
→Personal Protective Equipment (PPE) use.
other dangers
Slipping, tripping or falling of persons On
unstable surfaces can be damaged by tripping.
→Watch out for obstacles in the working area.
Always ensure a safe footing and wear safety
shoes.
11
SECURITY
8.8 BEHAVIOR IN CASE OF EMERGENCY
In a possible accident, you initiate the
corresponding necessary first-aid measures and
request as soon as possible qualified medical help.
When calling for help, give the following
information:
where it happened - what happened - how many
injured - Kind of injuries - waiting for reply
9.
PARTS NAME,
FUNCTION
Battery indicator (6)
The state of charge indicator shows the remaining
charge in the battery.
Throttle (11) - control lever on the handlebars
on the right With the throttle becomes by
rotate the driving speed stepless regulated.
Travel direction switch (5) - rocker arm at the
control panel
The rocker arm controls the direction of travel. By
tilting the lever downward (backward), the machine
runs backward. By tilting upward (forward), the
machine moves forward.
1 clutch lever
2 Operating handle with steering
brake, left
3 horn
4 Rocker arms for depression
5 Travel direction switch
6 Charging Indicator
7 10Ah fuse
8 Operating handle with steering
brake, right
9 gear lever
10 Ignition lock / ignition key
11 throttle
12 Charge socket for
ACCUMULATORS
Rocker arm recess (4) - the operating lever
under the left control handle
Press to unlock the black lever firmly against the
grip on the wheel well. The tray can now be raised
manually.
12
PARTS NAME, FUNCTION
1
2
3
4
5
6
7 8th 9 10 11 12
D
Transmission lever (9)
With this lever the translation and thus the speed of
the mini-dumper can be adjusted. There are two
levels: LOW = low and HIGH = high transmission
speed. These are loaded by rotating the lever.
Charging socket for batteries (12)
This charging connector is used for charging the
batteries, which are installed below the trough. To
load flip open the socket and connect the included
charging cable to the charging socket and a
household outlet. Charging time for completely
discharged batteries is approximately 7 hours.
Coupling lever (1)
To set the Mini-dumper in motion, the clutch lever
(2) down to be pressed on the handle. For this
purpose it must be unlocked. To do this, press the
red lever
to be able to (1) downwards to connect the
unlocked clutch lever (2) also to the bottom of the
operating lever press. The machine now starts to
move.
(10) the ignition lock, the ignition key
The battery voltage to the machine on and off.
OFF - Entire circuit is broken. The key can be
removed.
ON - Engine is operational, the battery indicator will
light up. The key can not be removed.
10.
TRANSPORT,PUT UP
If the machine has to be transported over a longer
distance, it can be loaded onto a truck or other
suitable transport vehicle. The machine must not be
loaded.
The transport vehicle must carry the weight of the
machine can
Secure the machine on the transport vehicle to slip
or tip-over lashing in addition to the frame.
use loading ramps
– For loading the machine onto the transport
vehicle loading ramps must be used.
– These loading ramps must have a capacity of at
least 250 kilograms, be at least 25 cm wide.
– The length must be dimensioned such that the
does not exceed 15 ° / 20 °
inclination.
mechanical lifting
– lash the machine on a pallet well.
– only use suitable lifting equipment with a
minimum load of 250 kg for transport.
– Use suitable ropes or chains.
– When unloading must not be driven at the
machine side, but from the front between the
drive chains,
Never stand under suspended loads.
13
PARTS NAME, FUNCTION
11.
BUSINESS
11.1 GETTING STARTED
Before putting the machine into operation, read
Please study these instructions carefully.
Pay attention also to the level of
Transmission.
See this ..... MAINTENANCE / TRANSMISSION
(13.2)
It is important that the information contained therein
understand, in particular
the sections on safety and rechargeable batteries /
charger,
The machine is intuitive and easy to control after a
short learning period. Take the time to become
familiar with the machine and get to know the
controls and different driving speeds.
Before you begin work, make a test drive of the
machine without load.
accumulators
The batteries of the machine are in mint condition
for about 60 to 70% charged. The batteries must be
charged before using the machine.
The batteries are located under the dump body and
under the fender.
If the battery level indicator (6) RED are lit, charge
the batteries before using the machine again. See
this ..... ACCUMULATORS CHARGING (11.6).
preparing of use
– Rid the place of use of all that the
Operation could hinder.
– Provide adequate lighting at the site.
– Make sure that you have enough visibility to the
work area so you can all the necessary controls
and safety devices at any time.
– Make sure that the work area
people stay outside.
Avoid driving in lanes or lowering, against edges or
steps. Caution should be exercised near
unprotected ledges, steep slopes or elevated
surfaces. Unintentional movements or excessive
speed may in such cases lead to injuries and
damage to property.
The machine may not be driven on terrain with
greater pitch, is specified as in the operating
instructions. There is risk of tipping!
Slow down when driving on rough terrain.
The machine may only be used on solid ground, not
in the water, wetland, etc. and not in hazardous
areas,
Always stand with both feet firmly on the ground
and keep both hands on the handles to keep the
machine at any time under control and to ensure
safe driving.
With loose, damaged or worn components and
fixing parts of the machine must not be used.
Check before each use the machine for external
damage and defects.
Check before switching on the machine
– Throttle setting (must be in sleep /
Zeroing are)
– Position of the direction switch (lever must be in
the current driving direction are)
– Function of the braking system
– Cables and electrical lines for visible damage
(defective parts and defective insulation must
be replaced)
– Akkugehäuse- and connections (must be dry)
– Charge status of the batteries
– Condition of the dump body and their locking
– State of the chains
– User-specific handle height
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TRANSPORT, INSTALLATION / OPERATION
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11.2 TURNING AND DRIVING
1. The ignition key (10) is in OFF
Position.
2. Turn the ignition key of the machine clockwise
to ON. The state of charge indicator (6) lights
up.
3. The driving direction by means of the travel
direction switch
select (5). Up = forward, down
= Reverse.
4. Now insert the translation speed by means of
the gear lever (9) by turning resistant. There are
two speeds "LOW" = slow / "HIGH" = fast.
5. now encompass both operating handles (2 + 8).
Unlock them by pressing the red lever down,
the clutch lever (1) and place it with the left
hand on the control lever to. The machine starts
moving. To take drive, turn the throttle lever
(11) clockwise.
6. Draw can the operating handle (2 + 8) in the
blocking means of a chain to the respective
steering lever by means of the two steering
levers.
7. To stop, just let the clutch lever (1) to the
starting position fold back.
11.3 BRAKE SYSTEM
The machine is equipped with a mechanical drum
brake, which locks the chain in the park or non-use
position. The machine from rolling is thus
impossible.
The brake is automatically released as soon as the
Clutch lever is operated.
release the clutch to stop. The lever automatically
returns to its original position. The machine slows
down and stops. The drum brake engages.
In hazardous situations, an immediate stoppage of
the machine by letting go of the controls carried out.
11.4 TURN OFF
clutch lever in the Fold back the
starting position.
Turn the key to switch the machine
counterclockwise to OFF.
The throttle rotate back to the initial position.
It is forbidden to drive on yielding ground when
the machine could tip over. In reverse gear to
take the minimum speed and watch that one
does not hit obstacles. If, nevertheless should
come to let go of the controls immediately. The
machine stops automatically.
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2
3
4
5
6
7 8th 9 10 11 12
11.5 LOADING AND DISCHARGE OF CARGO
BOX
Loaded
When loading to a safe state of the machine and
secure anchoring of the transported goods.
Distribute the transported goods evenly in the well.
Do not overload the machine! The max. Capacity is
450kg.
unloaded
By actuating the rocker arm for the trough (4) under
the control handle to the left, the mechanical
locking of the tilting mechanism is released. The
spilling of goods from the well is done mechanically
by lifting the handle
11.6 BATTERIES CHARGE
In front sure to stop the drive of the store and
remove the key! To charge the batteries, the
plug must be connected to a 230V / 50Hz AC
power.
Electric shock!
Connect the power cord to a properly grounded
electrical outlet with the correct voltage. Do not use
an adapter.
Risk of fire!
Do not use extension cords.
The batteries and the charging of the engine are
matched. therefore, load the battery terminals with
any other charger.
The charging process starts as soon as the charger
is connected to the battery and to the mains.
pull back from the wall socket after charging plug.
WATCH OUT! The batteries should be
recharged after each use if possible and if not
used every 2-3 weeks back to avoid draining
completely. This extends the life considerably.
The remaining capacity of the battery can be read
on the charging status icon. After each use or
immediately after lighting with red LEDs display the
battery of the machine to be loaded. In a Deep
discharge state the batteries be damaged, so that
the charging time more and decreases the life
span.
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BUSINESS
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When charging the batteries explosive gas
mixtures. Make sure that the charger and the
batteries are well ventilated during charging.
Open fire or smoking during
Charging are bansn!
The batteries are maintenance-free up to the store.
Avoid in any case, that the batteries are run
completely empty. To protect a deep discharge the
machine is off. The batteries must be recharged
immediately as soon as the indicator turns red.
If the batteries are discharged, the machine can
only
be pushed even manually.
The charge state is displayed by the corresponding
LEDs in the charging state:
GREEN = fully charged batteries
RED = Batteries have only small charge
Error loading means that no connection between
the charger is on the batteries. The cause may be a
defective fuse or a defective charging device.
The charging time depends on the discharge of the
batteries. However, not deeply discharged battery
should be charged within 7 hours (max.). A
charging time of more than 7 hours indicates a
defective charging device or defective or used
batteries.
The battery life is specified by the manufacturer
with 200 full charge cycles.
Connect the charger of the machine only to a
properly installed and grounded outlet.
Avoid overcharging and deep discharge
the batteries.
Damaging the protective compartment of batteries
Not.
Do not use the machine with
damaged batteries.
Disconnect the batteries on the machine before
performing any work.
If you change the batteries, turn off the machine
and secure against reconnection.
When changing attention to the polarity of the
connections, and colors of the cables. A
reverse polarity battery can cause short circuits
and catch fire.
When removing the battery disconnect first the
negative (black wires) and then the positive
(red) wire.
When connecting the battery, proceed in
reverse order. Attach the red cable to the
positive terminal and then the black cable to the
negative terminal.
Follow the safety of the batteries. See this .....
BATTERIES / CHARGER (8.2)
Do not tilt the machine, this can cause leakage
of liquid from the accumulators.
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