Lumag MD450E User manual

Distribution Limited
Electric Tracked Dumper
Operator’s Manual
MD450E
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Gearbox Oil Check Level X
Change X (1) (2) X (2)
Fasteners Tension Check X
Clean Machine Clean X
All Other Moving Parts &
Cables
Lubricate X X (2)
Gearbox Oil 25litres Lumag Hyd 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more oen in dusty areas &
4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or
operang hour interval, whichever comes rst, in accordance with the below Schedules. Please note that failure to
service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void.
Lumag Servicing and
Maintenance Schedules

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

CONTENT
1. INFORMATION
MANUAL
2. DELIVERY
3. ASSEMBLY
3.1 HANDLEBARS INDEXING
3.2 KIPPMULDE MOUNT
4. INTENDED USE
5. TECHNICAL SPECIFICATIONS
6. ENVIRONMENT
7. SYMBOLS
7.1 MACHINE
7.2 BATTERIES
8. SECURITY
8.1 WARNINGS
8.2 BATTERIES / CHARGER
8.3 SAFETY
8.4 SAFETY IN THE USE AND CARE OF
THE MACHINE
8.5 SERVICE SECURITY
8.6 SPECIAL PRECAUTIONS FOR
ELECTRIC DUMPER
8.7 RESIDUAL RISKS AND
PROTECTION
MEASURES
8.8 BEHAVIOR IN CASE OF EMERGENCY
9. PARTS NAME, FUNCTION
10. TRANSPORT,PUT UP
11. BUSINESS
11.1 GETTING STARTED
11.2 TURNING AND DRIVING
11.3 BRAKE SYSTEM
11.4 TURN OFF
11.5 LOADING AND DISCHARGE OF
KIPPMULDE
11.6 BATTERIES CHARGE
12. CHECKS
12.1 PROTECTION DEVICE
12.2 SCREW
12.3 BATTERIES
12.4 ELECTRICAL SYSTEM
MAINTENANCE
13.1 BATTERIES / CHARGER
13.2 TRANSMISSION
13.3 ENGINE
13.4 CLEANING
13. STORAGE
14. TROUBLE
15. WARRANTY / WARRANTY /
SERVICE
16. CE DECLARATION OF CONFORMITY
17. PARTS OF THE TOOL
18. ELECTRICAL CONTROL
1. INFORMATION
MANUAL
These operating instructions contain important
information on how to handle electrical Dumper /
trolleys. Requirement for safe operation is the
correct observance of all specified safety and
handling instructions. In addition, the rules
governing the application range of the machine
local accident prevention regulations and general
safety regulations must be observed.
The operating instructions must be read carefully
before the initial start-up! It is part of the product
and must be kept in a well-known and for all users
at all times accessible location.
This document contains information about the
operation of your machine and that regardless of at
what type of machine it is. Because of this you will
also find explanations which do not relate directly to
your machine.
The term machine replaces the commercial
designation of the object to which these operating
instructions - see cover sheet - applies.
Information on specifications, dimensions and
illustrations of the machine, as well as changes of
safety standards, the further development and are
therefore not subject to binding in any case for the
delivery.
All documents are protected under copyright law. A
transmission and reproduction of documents, even
in extracts and releases the contents are not
permitted unless expressly agreed.
Printing and typographical errors.
2
CONTENTS / INFORMATION ON OPERATING INSTRUCTIONS

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2. DELIVERY
Check the contents of the box / shipping box for
completeness and possible transport damage after
unpacking.
divideYou complaints immediately to the dealer or
manufacturer. Later complaints will not be
accepted.
content
Electric hauler with batteries, dump and foldable
Sidewalls.
Mounting set
3. ASSEMBLY
3.1 CONTROLS MOUNT
1. Insert the lever for the gear ratio (E) on the
holder on the gear and secure it with bolts (14)
and cotter pin (15).
2. Now Secure the control unit (C) at
Frame with four screws (5), shims
(10) and snap ring (12).
3. Now screw the struts (D) with two screws (3)
and nuts (7) by strutting between the frame and
the control unit (C).
3.2 KIPPMULDE MOUNT
WATCH OUT! For mounting the tray you need a
second person.
1. Screw the rear wall (B) to the bottom of the
dump body (A) using three screws (16),
retaining rings (12) and washers (17).
2. Screw the rocker arm (F) with two screws
(4), retaining rings (13) and washers (11).
3. Mount the dump body now to the
chassis with two screws (6), washers
(9) and nuts (8).
4. Finally mount the sideboards
(G) each having two pins (1) and split pins (2)
and the front side wall (H) with two wedges
(K).
3
DELIVERY / ASSEMBLY
e
G ×
2
F
K
D x 2
H
J
C
B
A

The machine is used for transporting goods of
various kinds and is used in horticulture,
agriculture, civil engineering, from demolition and
renovation work, even indoors.
The machine is driven by an electric motor with
gearbox and differential. Its speed and thus the
traveling speed and direction of travel is adjusted
by means of throttle lever or a directional switch via
the integrated control. The necessary energy is by
rechargeable batteries (accumulators) supplied. A
charger for charging the battery is integrated in the
machine.
The machine has an LED spotlights. The stakes are
therefore also provided for poorly lit places.
Only loads are moved up to 450 kg. The allowable
tilt in the direction of travel of 20% must not be
exceeded.
Any other or additional use, eg for passenger
transport shall not be considered as prescribed,.
The manufacturer is not liable for any resulting
damage. The risk is borne solely by the user.
Observance of the operating and maintenance
instructions and carrying out the maintenance, and
compliance with the maintenance intervals, are
intended for use.
Persons who are not familiar with
the operating instructions, children,
youth and persons with alcohol,
drugs and medication influence
may not operate the machine.
4. INTENDED
USE
The machine is an electrically powered transport
cart with a high load capacity and a strong driving
force for slopes. By default, the machine is
equipped with two drive chains and a dump body.
The unlocking and tilting is performed manually.
4
Passenger transport and transport
of dangerous objects or materials is
strictly prohibited!
The use of scaffolds and work
platforms is not allowed.
MOUNTING / DETERMINATIONS

DD
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5.
TECHNICAL
SPECIFICATIONS
model MD-450E
power 800 watt
nominal voltage 60 volt
Drive / battery 5x12V,20Ah
charging time Approx. 7 hours
(with completely
discharged battery)
operating time up to 3 hrs., the to
charge cycle
braking system drum brake
Load, max. 450 kg
transmission 2 courses forward
2. reverse speeds
Slope, max. 20%
Ground clearance max. 130mm
Tilting, inside 1080/600/290 mm
dimensions machine 1740/700/910 mm
packaging dimensions 1450/750/850 mm
own weight 215 kg
6.
ENVIRONMENT
Please waste a for recycling, and not
disposed of as waste. All tools, hoses
and packaging should be sorted, and to
bring to the recycling center on site to
ensure proper disposal.
Batteries must be removed from the equipment
and disposed of separately.
The site must be protected from contamination with
expiring supplies.
Used or remaining supplies are to be supplied in
accordance with the local regulations for
environmental recycling.
Check with your local waste disposal authority
options for environmentally-friendly and proper
disposal.
7.
SYMBOLS
7.1 MACHINE
The machine symbols are attached. These
represent important information is on the product or
usage instructions.
WATCH OUT!
This is about your personal safety. The
symbol indicates a danger, warning or
caution.
BID SIGNS
Read these instructions completely
before using the machine. Otherwise,
the risk of injury to the operator and
others increased.
Wear protective gloves.
Wear safety shoes with steel toe.
Wear a helmet to protect against falling
parts.
protect the machine from rain and
moisture.
off before cleaning, maintenance and
repair engine and remove the ignition
key.
Dump Never tip on soft ground or at an
angle.
TIPPING HAZARD!
If the max. allowed inclination is tipping
hazard. in no case exceed max. slope
of 20%.
CRUSHING!
keep safe distance from moving
machine parts. Danger when unloading
the dump body.
5
SPECIFICATIONS / ENVIRONMENT / SYMBOLS

In the working area is sufficient space
respect, think highly of.
Attention, Tripping
hazard! Disorder can lead to accidents.
Bystanders keep.
Sound power level LWA
Horn / travel direction switch / Ignition =
horn push button to sound the horn
↑= FORWARD forward / backward = ↓BACKWARD
Ignition lock positions = ON / OFF
The machine is not intended to transport
passengers.
Nameplate - Equipped with model name, year and
serial number. Please specify for spare parts orders
or service information, this data always.
gear lever - To the To adjust the both
Translation speeds "LOW" and "HIGH".
Charge socket for ACCUMULATORS - To
load the BATTERIES.
7.2 BATTERIES
Rechargeable batteries / cells are very
heavy! Ensure secure installation!
Explosion and fire hazard, shorts!
WATCH OUT! Metal parts of the
battery cell are always live, so do not
place foreign objects or tools on the
battery.
Dangerous voltage.
Electrolyte in the eye or on the skin
with plenty of water must be washed.
Then consult a doctor immediately.
Wash with electrolyte Littering clothing
with water.
follow the operating instructions and
place close to the battery. Work should
only be carried out by qualified
personnel.
When working on batteries goggles and
protective clothing.
No Smoking!
No open flame, embers or sparks near
the battery explosion and fire hazard!
Electrolyte is highly corrosive.
Return to the manufacturer - batteries
with this symbol are reusable assets
and the recycling process must be fed.
Used batteries which are not fed to the
recycling process must be disposed of
in compliance with all laws and
regulations.
Please used batteries out and not
disposed of as waste recycling.
6
SECURITY

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8.
SECURITY
This section gives a comprehensive overview of all
important safety aspects for optimal protection of
the operator, as well as safe and trouble-free
operation.
Failure to follow the instructions and safety
information provided in this guide may result in
considerable danger.
8.1 WARNINGS
Warnings are indicated in this manual by symbols.
The notices referring to your personal safety are
highlighted by a warning triangle, notices referring
only to property damage have no warning triangle.
The instructions must be followed to prevent
accidents, personal injury and property damage.
DANGER!
Failure to follow these instructions highest danger
to life or the risk of life-threatening injuries.
Failure to follow these instructions can be fatal or
serious injury.
Failure to follow these instructions slight to
moderate injury.
Notes
Failure to follow these instructions can result in risk
of damaging the machine or other property.
In addition, the manual contains other important
text which are marked with the word ATTENTION.
8.2 BATTERIES / CHARGER
Use and care of batteries and chargers
Batteries and chargers are not toys and should be
kept out of reach of children. Keep batteries and
chargers out of the reach of children.
Do not open batteries and chargers. There is a risk
of a short circuit. With open components no
guarantee can be given.
Protect batteries and chargers from heat (eg, also
against continuous sun exposure), fire and
immersion in water or other liquids. Risk of
explosion. Likewise, the components must not enter
into the fire or be cremated.
Recharge your battery only with the chargers that
are recommended by the manufacturer. If other
chargers a fire hazard cannot be excluded.
Use Only batteries that are approved by the
manufacturer for the machine. Just so the battery is
protected from dangerous overload. The use of
other batteries can cause injury or fire.
Keep unused batteries away from paper clips,
coins, nails,
screws or other small metal objects that can make
a connection from one terminal. A short-circuit the
battery terminals together may cause burns or a
fire.
If used incorrectly, fluid can leak from the battery.
Avoid contact with. If contact with water rinse. If the
liquid contacts eyes, additionally seek medical help.
Escaping battery fluid may cause skin irritation or
burns.
In case of damage and improper use of batteries
and charger vapors can escape. Run fresh air and
look at complaints consult a physician. The vapors
can irritate the respiratory tract.
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SECURITY