LumaSense technologies MIKRON MCL640 User manual

MANUAL
MIKRON Thermal Imagers
MCL640

Confidential Information
The material contained herein consists of information that is the property of LumaSense
Technologies and intended solely for use by the purchaser of the equipment described in this
manual. All specifications are subject to change without notice. Changes are made periodically
to the information in this publication, and these changes will be incorporated in new editions.
LumaSense Technologies prohibits the duplication of any portion of this manual or the use
thereof for any purpose other than the operation or maintenance of the equipment described
in this manual, without the express written permission of LumaSense Technologies.
Copyright
© LumaSense Technologies 2017. All rights reserved.
Trademarks
Mikron is a trademark of LumaSense Technologies.
All other trademarks are trademarks, registered trademarks, and/or service marks of their
respective holders.
Service Centers
LumaSense Technologies, Inc.
North America
Sales & Service
Santa Clara, CA, USA
Ph: [phone]
Ph: [phone]
Fax: [phone]
LumaSense Technologies GmbH
Other Than North America
Sales & Support
Frankfurt, Germany
Ph: [phone]
Fax: [phone]
Global and Regional Centers
Our Headquarters
LumaSense Technologies, Inc.
Santa Clara, CA, 95054
Ph: [phone]
Fax: [phone]
Americas, Australia, & Other Asia
LumaSense Technologies, Inc.
Santa Clara, CA, 95054
Ph: [phone]
Fax: [phone]
Europe, Middle East, Africa
LumaSense Technologies GmbH
Frankfurt, Germany
Ph: [phone]
Fax: [phone]
Fra
nce
LumaSense Technologies Sarl
Erstein, France
Ph: [phone]
Fax: [phone]
India
LumaSense Technologies, India
Mumbai, India
Ph: + 91 22 67419203
Fax: + 91 22 67419201
China
LumaSense Technologies, China
Shanghai, China
Ph: [phone]
Ph: [phone]
E-mail
[e-mail]
[e-mail]
[e-mail]
Website
http://www.lumasenseinc.com
Part No 512-0019-01 - EN
Revision B
October 2017

MCL640 Manual Contents ∂iii
Contents
1General Information......................................................................................................5
1.1 Information about the user manual.....................................................................5
1.1.1 Legend.................................................................................................................5
1.2 Operator Training.................................................................................................. 5
1.2.1 Safety...................................................................................................................5
1.3 Regulatory Information ........................................................................................6
1.3.1 General conditions of operation.........................................................................6
1.4 Limit of liability and warranty ............................................................................. 6
1.5 Unpacking the Instrument .................................................................................... 7
1.6 Service Request, Repair, or Support.....................................................................7
1.7 Shipments to LumaSense for Repair .................................................................... 7
1.8 Transport, Packing, Storage..................................................................................8
1.9 Disposal / decommissioning ................................................................................. 8
2Introduction...................................................................................................................9
2.1 System Overview................................................................................................... 9
2.2 Scope of delivery...................................................................................................9
2.3 Technical Data ..................................................................................................... 10
2.4 Dimensions ..........................................................................................................11
2.5 Camera Interface .................................................................................................11
2.6 Lenses................................................................................................................... 12
2.7 Environmental Conditions .................................................................................. 12
2.7.1 Enclosures .......................................................................................................... 12
Vortex Cooled (VC) Enclosure .............................................................................................. 12
3Controls and Installation ............................................................................................ 13
3.1 Making the Connections ..................................................................................... 13
3.1.1 Connecting Power ............................................................................................. 13
3.1.2 Connecting the Ethernet Cable.........................................................................13
Connecting the camera to a dedicated computer............................................................... 14
Connecting the camera to a computer using a patch cable................................................ 14
3.2 Installing the Software ....................................................................................... 15
3.3 Using the IP Utility............................................................................................... 15
4Lens Focus .................................................................................................................... 17
4.1 Manual Lens Focus (11 mm, 25 mm, or 50 mm)................................................. 17
4.2 Manual Lens Focus (8.2 mm)............................................................................... 19
4.3 Software Lens Focus (75 mm)............................................................................. 20
5Principles of Thermal Imaging.................................................................................... 21
5.1 Infrared Radiation ............................................................................................... 21
5.2 Emissivity.............................................................................................................21
5.3 Blackbody Radiation ........................................................................................... 22
5.4 Blackbody Type Source and Emissivity .............................................................. 24
5.5 Determining Emissivity....................................................................................... 25
5.6 Background Noise................................................................................................ 26

MCL640 Manual Contents ∂iv
5.7 Practical Measurement........................................................................................26
5.8 Emissivity of Various Materials..........................................................................28
6Reference Numbers .....................................................................................................33
6.1 Reference numbers cameras............................................................................... 33
6.2 Reference numbers accessories ..........................................................................33
7Diagrams......................................................................................................................35
Index .................................................................................................................................. 39

MCL640 Manual General Information ∂5
1General Information
1.1 Information about the user manual
Congratulations on choosing the high quality and highly efficient LumaSense MCL640 Thermal
Imager.
This manual provides important information about the instrument and can be used as a work of
reference for installing, operating, and maintaining your MCL640 thermal imager. It is
important that you carefully read the information contained in this manual and follow all safety
procedures before you install or operate the instrument.
To avoid handling errors, keep this manual in a location where it will be readily accessible.
1.1.1 Legend
Note: The note symbol indicates tips and useful information in this manual. All notes
should be read to effectively operate the instrument.
Warnings and Cautions: The general warnings and cautions symbol signifies the
potential for bodily harm or damage to equipment.
1.2 Operator Training
To best understand and utilize the measurements and images derived from the operation of this
instrument, the operator should understand the basics of heat transfer and infrared radiation
theory. Notes on these basics can be found in Chapter 4 of this manual. Qualified personnel
should provide education and training in these subjects.
Caution: The MCL640 instrument is an enclosed unit with no user serviceable parts. Do
not attempt to open the instrument housing as this will void the LumaSense warranty.
Please refer to the warranty statement found in Section 1.4 of this manual.
1.2.1 Safety
This manual provides important information on safely installing and operating the
MCL640 thermal imager. Several sections of this manual provide safety warnings to avert
danger. These safety warnings are specified with a warning symbol. You must read and
understand the contents of this manual before operating the instrument even if you have used
similar instruments or have already been trained by the manufacturer.
It is also important to pay attention to all labels and markings on the instrument and to keep
the labels and markings in a permanent readable condition.
Warning: The thermal imager is only to be used as described in this manual. It is
recommended that you only use accessories provided by the manufacturer.

MCL640 Manual General Information ∂6
1.3 Regulatory Information
This section describes how the Infrared camera complies with regulations in certain regions. Any
modifications to the Infrared camera not expressly approved by the manufacturer could void the
authority to operate the Infrared camera in these regions.
USA
This infrared camera generates, uses, and can radiate radio frequency energy that may interfere
with radio and television reception. The Infrared camera complies with the limits for a Class B
digital device used exclusively as industrial or commercial test equipment, pursuant to Part 15
Subpart B Sec. 15.103 c. of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference.
However, there is no guarantee that interference will not occur in a particular installation.
This camera is prohibited to be resold, loaned or taken out of the USA unless an
export license has been obtained from the US Department of Commerce.
Any violation can result in severe criminal penalties.
The 9 Hz version of the MCL640L and MCL640LHT are classified by the United States Department of
Commerce as 6A993 as it is eligible for the Technical Note 3(a) carveout under 6A003. The 50 Hz
version of the MCL640L and MCL640HT are classified as 6A003.b.4.
1.3.1 General conditions of operation
Persons operating intentional or unintentional radiators shall not be deemed to have any vested
or recognizable right to continued use of any given frequency by virtue of prior registration or
certification of equipment, or, for power line carrier systems, on the basis of prior notification of
use pursuant to Sec. 90.63(g) of this chapter.
Operation of an intentional, unintentional, or incidental radiator is subject to the conditions
that no harmful interference is caused and that interference must be accepted that may be
caused by the operation of an authorized radio station, by another intentional or unintentional
radiator, by industrial, scientific and medical (ISM) equipment, or by an incidental radiator.
The operator of a radio frequency device shall be required to cease operating the device upon
notification by a Commission representative that the device is causing harmful interference.
Operation shall not resume until the condition causing the harmful interference has been
corrected.
1.4 Limit of liability and warranty
All general information and notes for handling, maintenance and cleaning of this instrument
are offered according to the best of our knowledge and experience.
All thermal imagers from LumaSense Technologies have a regionally effective warranty period.
Please check our website at http://info.lumasenseinc.com/warranty for up-to-date warranty
information. This warranty covers manufacturing defects and faults which arise during
operation, only if they are the result of defects caused by LumaSense Technologies.
The warranty is VOID if the instrument is disassembled, tampered with, altered, or otherwise
damaged without prior written consent from LumaSense Technologies; or if considered by
LumaSense Technologies to be abused or used in abnormal conditions.
The Windows compatible software was thoroughly tested on a wide range of Windows
operating systems and in several world languages. Nevertheless, there is always a possibility that
a Windows or PC configuration or some other unforeseen condition exists that would cause the
software not to run smoothly. The manufacturer assumes no responsibility or liability and will
not guarantee the performance of the software. Liability regarding any direct or indirect
damage caused by this software is excluded.

MCL640 Manual General Information ∂7
1.5 Unpacking the Instrument
Before shipment, each instrument is assembled, calibrated, and tested at the LumaSense Factory.
When unpacking and inspecting your system components, you need to do the following:
1. Check all materials in the container against the enclosed packing list.
LumaSense Technologies cannot be responsible for shortages against the packing list
unless a claim is immediately filed with the carrier. Final claim and negotiations with the
carrier must be completed by the customer.
2. Carefully unpack and inspect all components for visible damage. If you note any damage
or suspect damage, immediately contact the carrier and LumaSense Technologies, Inc.
Caution: Allow the package to stabilize to room temperature before removing the
instrument to prevent the formation of condensation.
3. Save all packing materials, including the carrier’s identification codes, until you have
inspected all components and find that there is no obvious or hidden damage.
Note: LumaSense encourages you to register your product with us to receive updates,
product information, and special service offers:
http://info.lumasenseinc.com/registration.
1.6 Service Request, Repair, or Support
Contact LumaSense Technologies Technical Support in case of a malfunction or service request.
Provide clearly stated details of the problem as well as the instrument model number and serial
number. Upon receipt of this information, Technical Support will attempt to locate the fault
and, if possible, solve the problem over the telephone.
If Technical Support concludes that the instrument must be returned to LumaSense Technologies
for repair, they will issue a Return Material Authorization (RMA) number.
Return the instrument upon receipt of the RMA number, transportation prepaid. Clearly
indicate the assigned RMA number on the shipping package exterior. Refer to 1.7, Shipments to
LumaSense for Repair, for shipping instructions.
Technical Support can be contacted by telephone or email:
Santa Clara, California
∂Telephone: [phone] or [phone]
∂Email: [e-mail]
Frankfurt, Germany
∂Telephone: [phone]
∂Email: [e-mail]
1.7 Shipments to LumaSense for Repair
All RMA shipments of LumaSense Technologies instruments are to be prepaid and insured by
way of United Parcel Service (UPS) or preferred choice. For overseas customers, ship units air-
freight, priority one.
The instrument must be shipped in the original packing container or its equivalent. LumaSense
Technologies is not responsible for freight damage to instruments that are improperly packed.
Contact us to obtain an RMA number (if one has not already been assigned by Technical
Support). Clearly indicate the assigned RMA number on the shipping package exterior.

MCL640 Manual General Information ∂8
Send RMA Shipments to your nearest technical service center:
Santa Clara, California Frankfurt, Germany
LumaSense Technologies, Inc.
3301 Leonard Court
Santa Clara, CA 95054 USA
Telephone: [phone]
[phone]
Email: [e-mail]
LumaSense Technologies GmbH
Kleyerstr. 90
60326 Frankfurt
Germany
Telephone: [phone]
Email: [e-mail]
1.8 Transport, Packing, Storage
With faulty shipping, the instrument can be damaged or destroyed. To transport or store the
instrument, please use the original box or a box padded with sufficient shock-absorbing
material. For storage in humid areas or shipment overseas, the device should be placed in
welded foil (ideally along with silica gel) to protect it from humidity. Storage temperature range
is -20 °C to 80 °C (-4 °F to 176 °F).
Note: In case the instrument is not put into service immediately, it should be tested in
the application or simulated application as promptly as practical to reveal any hidden
damage.
1.9 Disposal / decommissioning
Inoperable thermal imagers must be disposed of in compliance with local regulations for
electro or electronic material.

MCL640 Manual Introduction ∂9
2Introduction
The MCL640 represents another milestone in innovative infrared thermal imaging. Designed
with advanced maintenance-free electronics and industrial protective packing, the MCL640
offers unparalleled accuracy for demanding industrial and scientific applications. With an
unmatched array of protective accessories, the MCL640 demonstrates LumaSense’s commitment
to long-term trouble-free operation of these instruments. The MCL640 quickly measures
temperature without contact in even the most adverse environments. Its compact design
provides for easy integration into the standard LumaSense enclosure for use in harsh
environments and its full array of optional lenses meet the needs of most applications.
The technique of thermal imaging, or thermography, is based on well-established technology
and has been used for a wide variety of applications. However, implementing a systems
approach for thermal process applications requires detailed knowledge of the specific
application, available thermal imagers and thermal scanners, existing controls platform, and
software requirements, etc. We have a full staff of engineering and software specialists
available for the design and development of comprehensive turn-key systems for all customer
applications. Experience in many different thermal applications is the backbone of our designs
and short-term turnaround for specialized software and custom camera configurations is our
specialty.
2.1 System Overview
The MCL640 is a high performance infrared camera for non-contact temperature measurement
of high-voltage electrical equipment and substation fault detection; metal furnaces, stamping,
rolling, and casting; monitoring of gasifiers and pipelines; predictive maintenance of metal ladel
and refractory lined furnaces and kilns; and flare monitoring in temperature ranges of -40 °C up
to 1600 °C.
The MCL640 is intended to be integrated with the appropriate application-specific imaging
components for use in process control, nondestructive testing, and diagnostic applications. It
provides real-time digital image transfer and control using Gigabit Ethernet and provides an
option for remote monitoring through a Local Area Network. As such, the MCL640 thermal
imaging system can be used as a machine vision system, operator-based temperature monitoring
system, fully automatic temperature control system, or stand-alone smart sensor for alarm
temperature control.
2.2 Scope of delivery
MCL640 infrared camera, power connector with 30 mm pigtail, manual (electronic format),
carrying case, and LumaSpec RT Viewer software.
Note: Enclosure must be ordered separately.

MCL640 Manual Introduction ∂10
2.3 Technical Data
Performance
Temperature
R
ange:
MCL640L:
Range 1:
-
40 to 12
0
°C
(
-
40 to 248 °F)
Range 2: 0 to 500 °C (32 to 932 °F)
MCL640HT: 200 to 1600 °C (392 to 2912 °F)
Measurement Accuracy:
± 2 °C or 2% of reading
Image Update Rate:
9 Hz or 50 Hz
A/D Resolution:
16 bit
Pixel Pitch:
17
µm
Detector:
640 x 480 Uncooled Micro Bolometer Array
Emissivity Correction:
0.1 to 1.0
Transmittance:
0.1 to 1.0
Optical Specifications
Distance
of Object
Measurement field W x H
8° (75 mm) lens
14
° (50 mm) lens
26
° (25 mm) lens
57° (11
mm) lens
7
7° (8.2
mm) lens
10 m (32.8’)
1.4 m x 1.1 m
(4.7’ x 3.5’)
2.2 m x 1.6 m
(7.1’ x 5.3’)
4.3 m x
3.3 m
(14.2’ x 10.7’)
9.8 m x 7.4
m
(32.4’ x 24.3’)
13.6 m x 10.2
m
(44.6’ x 33.5’)
25 m (82’)
3.6 m x 2.7 m
(11.9’ x 8.9’)
5.4 m x 4.1 m
(17.8’ x 13.4’)
10.9 m x 8.2 m
(35.7’ x 26.7’)
24.7 m x 18.5
m
(81.1’ x 60.8’)
34 m x 25.5
m
(111.5’ x 83.7’)
50 m (164’)
7.2 m x 5.4 m
(23.8’ x 17.8’)
10.9 m x 8.2 m
(35.7’ x 26.7’)
21.7 m x 16.3 m
(71.3’ x 53.5’)
45.5 m x 37.1
m
(162.3’ x 121.7’)
68 m x 51
m
(223’ x 167.3’)
Interface
Digital: Gigabet Ethernet
Connections: 4-Pin Power (“pigtail” included), RJ45, Ethernet Communication
Environmental Specifications
Operating Temperature: 0 °C to 50 °C (32 to 122 °F) (at housing)
Storage Temperature:
-
20
°C
to 70
°C
(
-
4 to 158
°F
)
Relative Humidity:
Non
condensing conditions
Weight:
2.55 lbs (1 kg) (excludes
any protective housing or optional lenses)
Operating Position:
Any operating position
Housing:
6063 T5 Aluminum Alloy. Finish is alodine, clear, MIL
-
DTL
-
5541F
Compliance
CE, RoHS
Dimensions (without lens):
127 mm x 101.6 mm x 101.6 mm (5 in x 4 in x 4
in)
Electrical
Power
Input:
12 V
DC
Power
C
onsumption:
10
W

MCL640 Manual Introduction ∂11
2.4 Dimensions
Note: See Chapter 6 for detailed drawings of variations of the MCL640 camera with
different lens configurations.
2.5 Camera Interface
The rear panel of the MCL640 supports connectors for the Gigabit Ethernet, and DC Power
input.
MCL640 – Substation Camera
Visible Camera Input
Ethernet Inteface
Host Side Gigabit
Ethernet Interface
DC Power Input

MCL640 Manual Introduction ∂12
2.6 Lenses
The MCL640 is a process camera that has a
full array of different lens configurations
available to meet the needs of most
applications. However, because of the
extreme and application-specific nature of
the camera system, it is necessary that the
appropriate lens be fitted and calibrated
at the LumaSense Factory according to the
application requirements.
Warning: Do not use thinners, benzene or other chemicals to clean the lens as these
will damage the lens coating.
2.7 Environmental Conditions
The MCL640 has an internal temperature sensor in the detector and is designed to operate in
ambient temperatures from 0 °C to 50 °C. The camera must be installed inside an enclosure to
protect against dust, moisture, and extreme temperatures of the installation environment. The
temperature reading can be displayed and read by LumaSense’s software (LumaSpec RT).
2.7.1 Enclosures
In general, the MCL640 camera should be mounted in a
protective enclosure. LumaSense offers enclosures
suitable for harsh industrial and outdoor installations.
Contact LumaSense for more information on
environmental considerations and protective
enclosures for the MCL640 thermal imaging system.
Vortex Cooled (VC) Enclosure
The VC enclosure is a heavy
duty, industrial grade casing
designed to protect the
cameras from weather and
temperature changes (-40 to
65 °C)
This robust and reliable long-
term accessory can be added
to the M7500, MC320,
MCL640, or MCS640 to ensure
the thermal imaging system
operations properly.
An optional heater is
available for operation in
colder temperatures (as low
as -40 °C).

MCL640 Manual Controls and Installation ∂13
3Controls and Installation
The MCL640 infrared camera is configured to operate under certain conditions according to
user-defined specifications. As such, the camera is assembled, calibrated, and tested at the
LumaSense Factory and is delivered with the necessary components to create a fully operational
system.
3.1 Making the Connections
In order for the MCL640 system to operate correctly, the supplied hardware must be properly
attached to the computer and power supplied to the various parts of the system.
3.1.1 Connecting Power
Connect power to the thermal imager by following these steps:
1. Insert the power cable into the DC Power Input terminal.
2. Tighten the nut on the connector.
3.1.2 Connecting the Ethernet Cable
Typically, the system is set up by either connecting the camera to a network device (switch) or by
connecting the camera directly to a dedicated computer using an Ethernet cable.
1. Connect one end of the Ethernet (RJ45) cable to the host side Ethernet port on the
camera.
2. Connect the other end to the switch or computer.
Note: Use the Visible Camera Input Ethernet Interface when a visible camera is present.
Visible Camera Input
Ethernet Inteface
Host Side Gigabit
Ethernet Interface
DC Power Input

MCL640 Manual Controls and Installation ∂14
Connecting the camera to a dedicated computer
1. Connect one end of the RJ45 (Ethernet) cable to the Ethernet port on the camera and
the other end to the computer.
2. Connect the camera power supply to the camera.
3. Turn on the computer to connect the camera to the computer.
4. Consult the software manual for setup and configuration instructions necessary to make
the system operational.
Connecting the camera to a computer using a patch cable
Note: The MCL640 requires a Gigabit Ethernet network adapter. All cabling should be
Cat 5e or Cat 6.

MCL640 Manual Controls and Installation ∂15
1. Connect one end of an RJ45 Ethernet patch cable to the Ethernet port on the camera
and the other end to the switch.
2. Connect one end of another RJ45 Ethernet patch cable to your computer and the other
end to the switch.
3. Connect camera power supply to the camera.
4. Turn on the computer.
5. Consult the software manual for setup and configuration instructions necessary to make
the system operational.
3.2 Installing the Software
All Lumasense thermal imaging cameras include LumaSpec RT thermal imaging software. This
software can be used for remote camera control operations. However, you must first install the
software and allow your PC to reboot before using the camera control features of the RT
software.
Note: Do not install the software from a standard Windows™ Administrator account.
Instead, use an account with full Administrator rights. Consult your Windows™ user
manual or contact your IT department for more information on how to assign the
proper permissions.
To install the LumaSpec RT software, perform the following procedures:
1. Close all programs on your PC.
2. Insert the LumaSpec RT DVD into your DVD-ROM Drive or download the files.
3. Follow the on-screen commands to complete the installation.
3.3 Using the IP Utility
The MCL640 IP Utility is a simple program intended to help you or your Network Administrator
easily set the address of your camera. For instructions, refer to the LumaSense IP Utility section
of the LumaSpec RT manual.

MCL640 Manual Controls and Installation ∂16
To ensure consistent document formatting, this page was intentionally left blank.

MCL640 Manual Lens Focus ∂17
4Lens Focus
The lens focus for the MCL640 camera will vary depending on which type of lens is being used.
Focusing the lens will need to be done either manually by using the LumaSpec RT software.
4.1 Manual Lens Focus (11 mm, 25 mm, or 50 mm)
11 mm - (112-0295-01 LENS, 8-14 UM, LT, WIDE, MANUAL FOCUS, MCL640)
25 mm - (112-0296-01 LENS, 8-14 UM, LT, STANDARD, MANUAL FOCUS, MCL640)
50 mm - (112-0197-01 LENS, 8-14 UM, TELEPHOTO, 50 MM, MANUAL FOCUS, MCL640)
How to focus the Lens:
1. Loosen the set screw on top of the camera lens.

MCL640 Manual Lens Focus ∂18
2. Manually twist the lens’ flange while looking at the image on the software.
3. Once the image becomes crisp, tighten the set screw.

MCL640 Manual Lens Focus ∂19
4.2 Manual Lens Focus (8.2 mm)
8.2 mm - (112-0294-01 LENS, 8-14 UM, EXTRA WIDE, MANUAL FOCUS, MCL640)
How to focus the Lens:
1. Loosen one of the three set screws found on the len flange at the tip of the camera.
2. Manually twist the lens flange while looking at the image on the software.

MCL640 Manual Lens Focus ∂20
3. Once the image becomes crisp, tighten the set screw.
4.3 Software Lens Focus (75 mm)
75 mm - (46-652 LENS, 75MM, MOTORIZED FOCUS)
Since this lens is motorized, the software can automatically focus the lens for you using a Region
of Interest (ROI) as a reference. No need for manual focusing.
Enabling Auto Focus ROI will allow you to set a specific
Area ROI for focusing the camera. If the ROI is too small or
has too little contrast, the camera will instead automatically
focus based on the entire image.
Once defined in the software, the focusing ROI is stored in memory and no more user input is
needed.
To Enable Auto Focus:
1. Access the ROI Configuration Options window using the Main Image Context
Menu or the ROI Context Menu option.
2. Click to mark the Auto Focus ROI checkbox.
3. Click OK to close out of the Options window.
Note: This feature only works with Area ROIs (no lines or points). When selecting an
ROI to use for Auto Focus, be sure to select one with good contrast, such as an edge
of an object, in order to achieve proper functionality.
Refer to the LumaSpec RT manual for more information using the Auto Focus ROI feature to
adjust the lens focus.