Lumberjack CNG18V Installation manual

CNG18V
18V Cordless Nailer
and Stapler
CNG18V
ORIGINAL INSTRUCTIONS
SAFETY AND OPERATING MANUAL

CNG18V
TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………04
Machine Details and Product Features……….…………………………….….05
Operation…………………………………………………………………………………..06
Lumberjack Guarantee………….…………………………………………………….12
Declaration of Conformity……………………………………………………………14
Parts List…………..………………………………………………………………………...15
Parts Diagram………………………………………………………………………………17

CNG18V 01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a)Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators.There is an increased risk of electric
shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.

CNG18V 02
GENERAL POWER TOOL SAFETY WARNINGS
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
6. Battery Tool Use and Care
a) Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury or fire.

CNG18V 03
GENERAL POWER TOOL SAFETY WARNINGS
c) Do not open the battery. Danger of short-
circuiting.
d) Protect the battery against heat, e.g., also
against continuous sun irradiation and fire.
There is danger of explosion.
e) Do not short-circuit the battery. There is
danger of explosion.
f) Battery leakage (liquid ejection). Under
abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally
occurs, flush with water. If liquid contacts eyes,
flush them with clean water for at least 10
minutes, then seek immediate medical
attention. Liquid ejected from the battery may
cause irritation or burns.
g) Care when charging. Make sure cord for the
charger is located so that it will not be stepped
on, tripped over, or otherwise subjected to
damage or stress. Do not operate charging
system with damaged cord or plug.
h) Battery recycling and disposing. All batteries
must be recycled or disposed of properly (see
section on Environment).
6 Additional Warnings for Nail and
Stapler
a) Keep work area clean and well lit. Cluttered
and dark areas invite accidents.
b) Avoid dangerous environments. Do not
operate power tools in explosive atmospheres,
such as in the presence of flammable liquids,
gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
d) Keep the tool pointed away from yourself
and others at all time and keep hands, any body
parts away rear area to Safety guard against
possible injury.
e) Use safety equipment. Always wear eye
protection and ear protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate
conditions.
f) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools.Unmodified plugs and matching outlets will
reduce risk of electric shock.
g)Do not keep the trigger or safety depressed
during loading fasteners or the unintentional firing
of a fastener would cause personal injury.
h)Disconnect the tool from the power source
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
i)Do not fire if the nails/staples are jammed. This
will cause damage to the driver blade and could
invite accidents.
j)DO NOT use on hard surface such as rock,
concrete, masonry, bricks or steel. Person injury or
damage to the power tool could result.
k)Do not drive fasteners close to the edge of the
work piece.
l)Do not drive fasteners on top of nailed fastener.
m)Only use parts and accessories recommended
by manufacturer.

CNG18V 04
SYMBOLS AND POWER RATING CHART
Danger! – Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Wear ear defenders. The
impact of noise can cause damage
to hearing.
Caution! Risk of Injury! Do
not reach into the running
saw blade.
Caution! Wear a dust mask.

Nails
AIR6V 01
AIR6V 01
AIR6V 01
AIR6V 01
CNG18V 05
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
100-240V, 50/60Hz
Input Voltage - 18V 2.0Ah
Firing Speed - Average 60 nails/min
Max 100 nails/min
Max Magazine Capacity -
Holds up to 100 nails/staples
Max Length of Nails –
50mm 18 Gauge brad nail
Max Length of Staples –
Gross Weight - 5.2 kg
Nett Weight - 4.7 kg
Package Contents:
Cordless Nailer and Stapler
200pcs “F” Nails
200pcs “U” Staples
Intended Use
The machine is intended for tacking of
cardboard, insulating material, fabric, foils,
leather and similar materials on surfaces of
wood or materials similar to wood. The
machine is not suitable for the attachment
of wall .
Product Features
1. Trigger
2. LED Lighting Switch
3. Battery Pack
4. Belt Hook
5. Single/Contact Firing Knob
6. Magazine
7. LED Indicator
8. LED Lighting
9. Safety Contact pin
10.Depth Adjustment Wheel
11.Cylinder
-Battery Charge -
40mm 18 Gauge light duty staple

CNG18V 06
OPERATING INSTRUCTIONS
OPERATING INSTRUCTION
Battery charging
Battery packs for this tool are shipped in a low
charge condition to prevent possible problems.
a) Insert the power outlet into the port on
battery pack. Plug the charger power supply
into a power outlet. The indicator light on
the charger will be red (battery is charging).
b) When batteries become fully charged (about
1~1.5 hours), the indicator on the charger
will turn green. Unplug the charger from
power supply and remove the battery pack.
NOTE: A battery that is new or has not been
used for a longer period does not develop its full
capacity until after approx. 5 charge/discharge
cycles.
Do not recharge the batteries after use if they
are not to be used for an extended period of
time. Recharge the batteries as and when they
are required.
Do not recharge the batteries after use if they
have are not cool down . Otherwise it will be not
charged fully.
(image a)
(image b)
Charger:
Red LED on=Battery charging.
Green LED on=Battery fully charged.
LED INDICATOR:
LED Functions of power tool and charger, LED will
be on to indicate status of power tool and charger:
Power tool:
LED Red on=Low battery
LED Red flashing=The nails/staplesare jammed.
LED Green on=No nails, power tool in dry fire protection
LED Green flashing=Overheat,power tool in overheat
protection (The tool can not fire in thissituation,return to
work after it has cooled down)
LED Lighting
2pcs Led lighting in each side can be turned on
when the machine is working .
Checking the contact trip mechanism
Remove all staples or nails from the magazine.
Press the safety nose/contact pin and pull the
trigger. The safety nose/contact pin and the
trigger should move freely.
Reload the staples or nails to the magazine.

CNG18V 07
OPERATING INSTRUCTIONS
Do not use the tool if the safety nose/contact pin
cannot move freely.
Place the contact pin on the workpiece and press
the machine without pulling the trigger, the
machine should not fire ; Take the machine from
the workpiece, the contact pin should spring
back automatically. Pull the trigger, The machine
should not fire.
Inserting Staples or Nails into the
magazine
NOTE: The number of staples or nails left in the
magazine can be read using the viewing window.
a) Remove battery pack from the tool.
b) Press the release button and pull out the
magazine cover.
c) Tilt the tool(approximately 45° Angle)and
place nails/staples into the track of the magazine
channel.
Make sure that the fasteners are placed
correctly:
Staples are placed against the profiled side
of the rail, the crown of the staple is in the
topmost part of the magazine(legs are facing
away from the body of the tool).
Nails are placed against the profiled side of
the rail, with the points of the nails facing
downwards,the leg of nail is in the
downmost of the magazine.
d) Close the magazine cover until it engages with
the release button.
e) Reattach battery pack to tool.
Warning: Do not place fasteners of different
length. Do not place staples and nails mixed
together.
A.Loading staples:
B. Loading nails:
Instructions for use
Prior to operation make sure your battery pack is
fully charged.
Check whether the fasteners are placed in the
magazine correctly.

CNG18V 08
OPERATING INSTRUCTIONS
Nailing or Stapling
Hold handle firmly with magazine flat to work
piece forming a 90° Angle.
Two modes of firing: Single Firing and Contact
Firing
1) Single Firing Mode:
Push the drive shift (single/contact firing knob)
to left side, it is on Single Firing mode . Single
Firing is good for precision placement .
Step 1: Push the drive shift to left side
Step 2: Depress the safety contact pin against
the work piece
Step 3: Squeeze the trigger tofire the staple or nail ;
Step 4: Released thetrigger and safety contact pin after
firing .
Firing next staple or nail, repeat step 2 ~
step 4
The safety contact pin must be depressed
before the trigger is squeezed.
2) Contact Firing Mode:
Push the drive shift (single/contact firing knob) to
right side, it is on Contact Firing mode.
Contact Firing is good for conveniently and quickly
firing.
Step 1:Push the drive shift to right side

CNG18V 09
OPERATING INSTRUCTIONS
Step 2: Squeeze the trigger , keep squeezing and
don’t release
Step 3: Depress the safety contact pin against
the work piece to fire the nail or staple;
Step 4:Keep squeezing the trigger all the time
but released safety contact pin after firing.
Step 5: To press it against the next area you
want to fire a nail or staple into. When the
contact pin is pressed against the work piece the
tool will fire.
Firing next staple or nail , repeat step
4~step 5
The trigger must be keep squeezing all the time
during the safety contact pin is being depressed
time by time
Do not keep the trigger depressed when the tool is
not in use, to prevent accidental firing when the
tool is not in use.
A significantly reduced working period after
charging indicated that the battery is used and
must be replaced.
Depth Adjustment Wheel
Depth adjustment helps protect work surface and
allows proper setting of nail heads

CNG18V 10
OPERATING INSTRUCTIONS
Turn the depth adjustment wheel towards to ,
the nail/staple will be fired into wood much
more depth ;
Turn the wheel towards to , the nail/staple
will be fired into wood in less depth.
Removing a jammed nail or staple
Note: You must remove any jammed nail/staple
before using the tool any further. Otherwise, it
could cause damage to the mechanism.
Remove the battery pack from the tool.
Open the magazine, remove the staples or nails
in channel. Then, to remove the jammed
fasteners.
If the fasteners remain jammed after following
the above instructions, slightly loosen the four
hex screws upon the nosepiece with the wrench
provided,take off the nose cover then remove
the jammed fasteners pieces
Remove the jammed nail with pliers if necessary.
After the jammed nail has been successfully
removed , then re-tighten the nose piece with hex
screws securely.
Keep opening the magazine, insert in the battery
to shot two or three times .

CNG18V 11
OPERATING INSTRUCTIONS
Then reload in the staples/nails, close the
magazine.
Do not dispose of power tools into household
waste!
Recycle unwanted materials instead of disposing
them as waste.
Battery packs/ batteries recycling: Li-ion
Battery.
The battery packs are built to the highest quality standards,
they can be re-charged againand again, ensuring thatyour
tool performs with full efficiency. However, rechargeable
batteries eventually need tobe replaced. When this
happens, it is important not to discard your old battery tool
or battery pack in a hazardous manner. To preserve natural
resources, please recycle or dispose of batteries properly.
These batterypacks should be collected, recycled or
disposed of in an environmental-friendly manner.
Warning: Do not attempt to destroy or disassemble battery
pack or remove any of itscomponents. Also, never touch
the battery terminals with metal objects and/or body parts
as short circuitmay result. Keep away from children.

CNG18V 12
LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a period of
12 months from the date of purchase the
components of qualifying products (see clauses
1.2.1 to 1.2.8) will be free from defects caused
by faulty construction or manufacture.
1.2. During this period Lumberjack, will repair or
replace free of charge any parts which are
proved to be faulty in accordance with
paragraph 1.1 providing that:
1.2.1 You follow the claims procedure set out in
clause 2
1.2.2 Lumberjack and its authorised dealers are
given reasonable opportunity after receiving
notice of the claim to examine the product
1.2.3 If asked to do so by Lumberjack or its
Authorised dealer, you return the product at
your own cost to Lumberjack’s or supplying
Authorised Dealer’s premises, for the
examination to take place clearly stating
theReturns Material Authorisation number given
by Lumberjack or an Authorised Dealer.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear and
tear, wilful damage, neglect, incorrect electrical
connection, misuse, or alteration or repair of the
product without approval.
1.2.5 The product has been used in a domestic
environment only
1.2.6 The fault does not relate to consumable
items such as blades, bearings, drive belts, or
other wearing parts which can reasonably be
expected to wear at different rates depending
on usage.
1.2.7 The product has not been used for hire
purposes.
1.2.8 The product has been purchased by you as
the guarantee is not transferable from a private
sale.
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initialproblems with
machines that are thought to be faulty due to
faulty parts are actually solved by correct setting
up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to provide
a Returns Material Authorisation number may
result in item being refused delivery at Authorised
Dealer.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of Receipt.
2.3 If the Authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this Guarantee
should be made directly to Lumberjack. The Claim
itself should be made in a letter setting out the
date andplace of purchase, giving a brief
explanation of the problem which has led to the
claim. This letter should be then sent with proof

CNG18V 13
LUMBERJACK GUARANTEE
of purchase to Lumberjack. If you include a
contact number with this it will speed your claim
up.
2.4 Please note that it is essential that the letter
of claim reaches Lumberjack on the last day of
this Guarantee at the latest. Late claims will not
be considered.
3. Limitation of Liability
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This Guarantee does not confer any rights
other than these expressly set out above and
does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This Guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of Guarantee may
vary in other countries.

CNG18V 14
CE DECLARATION OF CONFORMITY
TOOLSAVE
Unit C, Manders Ind. Est.,
Old Heath Road, Wolverhampton,
WV1 2RP.
Tel: 01902 450 470
Declares that the Cordless Nailer and Stapler(CNG18V)
Is in compliance with the regulations included in the Directives:2006/42/EC
EC DECLARATION OF CONFORMITY
Certificate for EC-type examination delivered by TÜV SÜD Product Service Gmbh – Zertifizierstelle –
Ridlerstraße 65 – 80339 München – Germany (No.:M8A 18 05 59058 072)
Person who declares: Bill Evans
01.07.2018
The Director

AIR6V 01AIR6V 01AIR6V 01
CNG18V 15
No. Description No. Description
1 Bolt 31 Seal
2 Torsion Spring 32 Cylinder Cover
3 Copper Spacer A 33 Seal
4 Copper Tube 34 Big Cylinder
5 Revolving Shaft 35 Heteromorphism
6 Copper Spacer B 36 Piston
7 Link Stopper 37 Hollow Shaft
8 Bolt 38 Bolt
9 Self-locking Nut 39 Connecting Rod
10 Copper Spacer C 40 Pin
11 Pendulum Bar 41 Pivoted Axle
12 Spacer A 42 Main Switch
13 Spacer B 43 Spring
14 Bolt 44 Start Trigger
15 Seal 45 Holzer B
16 Little Cylinder 46 Spring
17 Heteromorphism 47 LED Lighting Switch
18 Heteromorphism 48 Bolt
19 Heteromorphism 49 Bracket Support
20 Piston 50 Bracket Support Bearing
21 Magnet 51 Connecting Rod
22 Bolt 52 Gear A(4pcs)
23 Driver piston 53 Gear Tray A
24 Pin 54 Gear B(7pcs)
25 Driver Blade 55 Gear Tray B
26 Holzer Cover 56 Inner Gear A
27 Holzer A 57 Inner Gear B
28 Bumper 58 Spacer
29 Bolt 59 Bolt
30 Cylinder upper cover 60 Motor
Parts List

AIR6V 01AIR6V 01AIR6V 01
CNG18V 16
No. Description No. Description
61 Pin 91 Safety
62 Bear Axis 92 Spring
63 Motor 93 Non Marring Pad
64 Body A 94 Pressure Adjustment Board
65 Body B 95 Bolt
66 Bolt 96 Bolt
67 Belt Hook 97 Cover Plate
68 Bolt 98 Bolt
69 Power Connector 99 Driver Guide
70 Battery 100 Fixed Magazine
71 Safety Switch 101 Iron Wire
72 Spacer 102 Bolt
73 Spring 103 Support
74 Safety Core 104 Bolt
75 Spring 105 Click Lever
76 Spacer 106 Pin
77 Depth Adjustment Wheel 107 Spring
78 Screw 108 Nail Feeder
79 LED Lighting 109 Window Plastic Piece
80 Holzer C 110 Spring
81 Controller 111 Moveable Magazine
82 Holzer D 112 End Cover
83 Holzer Cover 113 Bolt
84 Bolt A Driver Unit
85 Cap
86 Bolt
87 Bolt
88 Spring
89 Steel Ball
90 Driver Guide Cover
Parts List

CNG18V 17
Parts Diagram

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