Lumberjack OS125 Installation manual

OS125
Random Orbital Palm Sander
OS125
ORIGINAL INSTRUCTIONS
SAFETY AND OPERATING MANUAL

OS125
TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………04
Machine Details and Product Features……….…………………………….….05
Assembly……………………………………………………………………………………..06
Operation……………………………………….…………………………………………..08
Maintenance and Service……………………..……………………………………..09
Lumberjack Guarantee………….…………………………………………………….11
Declaration of Conformity……………………………………………………………13
Parts List…………..………………………………………………………………………...14
Parts Diagram………………………………………………………………………………15

d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
WARNING Read all safety warnings and
all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
GENERAL POWER TOOL SAFETY WARNINGS
OS125 01

OS125 02
GENERAL POWER TOOL SAFETY WARNINGS
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
6. Additional Safety and Working
Instructions
6.1 Dusts from materials such as lead-containing
coatings, some wood types, minerals and metals
can be harmful to one’s health and cause allergic
reactions, leading to respiratory infections and/or
cancer. Materials containing asbestos may only be
worked by specialists. Observe the relevant
regulations in your country for the materials to be
worked.

OS125 03
GENERAL POWER TOOL SAFETY WARNINGS
6.2 Prevent dust accumulation at the
workplace. Dusts can easily ignite.
7 Additional Warnings for Sanders
7.1 Harmful/toxic dusts will arise from sanding
e.g. lead painted surfaces, woods and metals.
Contact with or inhalation of these dusts can
endanger the health of operator and bystanders.
Always use eye glasses and dust mask.
7.2 Hearing protection should be worn when
using the sander.
7.3 Always wear safety glasses or eye shields
when using the sander. Everyday eyeglasses
have only impact-resistant lenses; they are not
safety glasses. Following this rule will reduce the
risk of serious personal injury.
7.4 Remove the plug from the socket before
carrying out any adjustment, servicing or
maintenance.
7.5 Fully unwind cable drum extensions to
avoid potential overheating.
8.6 When an extension cable is required you
must ensure it has the correct ampere rating for
your power tool and is in a safe electrical
condition.
7.7 Ensure your mains supply voltage is same as
indicated on the rating plate.
7.8 Your tool is double insulated for additional
protection against a possible electrical
insulation failure within the tool.
7.9 Always check walls, floors and ceilings to
avoid hidden power cables and pipes.
7.10. After long working period’s external metal
parts and accessories could be hot.
7.11 If possible, ensure the work-piece is firmly
clamped to prevent movement.
7.12 Your sander is a hand held tool, do not
clamp your sander.
7.13 Before sanding, check the area is free of
nails, screws, etc.
7.14 Never stop the sander by applying a force to
the base plate.
7.15 Only use paper in good condition. Do not use
torn or worn paper.
8.16 Do not sand material containing asbestos
due to a health risk.
7.17 Do not sand lead based paint due to the risk
of lead poisoning.
7.18 Do not eat or drink in the working area of
the sander.
7.19 Do not allow people to enter the working
area without wearing a dust mask.
7.20 Where possible, seal off the working area to
contain the dust for later removal.
7.21 Your tool is designed for dry sanding only,
not wet sanding.
7.22 Your tool is designed for general purpose
light polishing of wood and metals.
7.23 Do not sand magnesium material due to the
risk of fire.
8. Using an Extension Cable.
8.1. If an extension cable is required, use an
approved triple core extension cable suitable for
the power input of the tool.
8.2. Grounded tools always require a three wire
extension cable.
8.3. As the distance from the supply outlet
increases you must use a heavier gauge extension
cable. Using extension cables with inadequately
sized wire causes a serious drop in voltage,
resulting in loss of power and possible tool
damage.
8.4. The smaller the gauge number of the wire
the greater the capacity of the cord.
8.5. When using a cable reel, always unwind the
cable completely.

OS125 04
SYMBOLS AND POWER RATING CHART
Danger! –Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Wear ear defenders. The
impact of noise can cause damage
to hearing.
Amperes
7.5M
15M
25M
30M
45M
60M
0 –2.0
6
6
6
6
6
6
2.1 –3.4
6
6
6
6
6
6
3.5 - 5.0
6
6
6
6
10
15
5.1 –7.1
10
10
10
10
15
15
7.1 –12.0
15
15
15
15
20
20
12.1 –20.0
20
20
20
20
25
-
Caution! Risk of Injury! Do
not reach into the running
saw blade.
Caution! Wear a dust mask.

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OS125 05
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage - 230V / 50Hz
Power Consumption - 350W
No load Speed- 0-13000rpm
Pad Size - 125mm
Package Contents:
Sander
Dust collection box
Intended Use
The machine has been designed for the use
of sanding wood, plastics, metal and
painted surfaces.
Product Features
1. Power cord
2. Dust collector
3. Sanding pad
4. ON/OFF Switch
5. Handle
6. Speed control

OS125 06
ASSEMBLY INSTRUCTIONS
Assembly
Avoid unintentional starting of the machine.
During assembly and for all work on the
machine, the power plug must not be
connected to the mains supply.
Carefully remove all parts included in the
delivery from their packaging.
Remove all packaging material from the machine
and the accessories provided.
Before starting the operation of the machine for
the first time, check if all parts listed in the box
content section have been supplied
Note: Check the power tool for possible damage.
Before further use of the machine, check that all
protective devices are fully functional. Any
lightly damaged parts must be carefully checked
to ensure flawless operation of the tool. All parts
must be properly mounted and all conditions
fulfilled that ensure faultless operation.
Damaged protective devices and parts must be
immediately replaced by an authorised service
centre.
Dust Extraction
The sander can either be connected to the dust
collector(supplied) or to an external dust
extraction device or vacuum cleaner.
Dust collector
Proceed as follows to fit the dust collector to the
machine:
-Insert the dust collector(A) into the slots in the
dust extraction outlet(B) as shown.
- Pull the dust collector to remove it from the
machine.
Changing/emptying the collection bag
- Remove the dust collector from the machine as
described above. Remove the black cover (C) from
the dust collector.
- Empty the dust collector and clean using
compressed air. The dust collector can also be
washed but must be dried thoroughly before being
re-used.
Warning: Do not use the dust collector when
sanding metal. The hot metal particles could cause
any residual dust or

OS125 07
ASSEMBLY INSTRUCTIONS & OPERATION
the dust collector itself to catch fire.
Note: Empty the dust collector regularly and
after each use.
Installing sanding paper
- Unplug your sander.
WARNING: Failure to unplug your sander could
result in accidental starting causing possible
serious personal injury.
- Your sander uses hook-and-loop backed
sandpaper, which firmly grips the backing pad
when applied with moderate pressure.
To change, peel off the old sandpaper, remove
dust from the backing pad if necessary, and
press the new sandpaper in place. Be sure to
align the sanding sheet holes with the holes in
the backing pad to allow the dust extraction
system to function.
NOTE: Holes in sanding disc must line up with
holes in the backing pad in order for the dustless
feature of your sander to function properly.
Tips and instructions
- When sanding, it is important to start with a
coarse sanding disc and to progress using finer
sanding discs. If the sanding disc used is too coarse
the surface finish will not be smooth, and could
even become rougher. If the sanding disc used is
too fine, poor results will be achieved.
- When possible during sanding keep the sanding
plate/attachment parallel with the surface of the
workpiece. Do not exert excessive pressure on the
sander. Sanding discs which are covered in dust or
residue produce poor results.
Note:Excessive pressure does not increase
sanding performance!
- Use the right abrasive for your application. Bear
in mind the properties of the workpiece and the
result you wish to achieve.
- Sanding performance is determined largely by
the choice of abrasive and properties of the
material surface.

OS125 08
OPERATION
Operation
Switch ON/OFF
- Press the “I”button to turn the machine ON
- Press the “O”button to turn the machine OFF.
Adjust the speed
- Your sander is also equipped with a variable
speed dial. The sander’s orbital pad speed can be
preset from zero to maximum nameplate OPM
by rotating the dial in the housing. The dial may
be set on or between any of six positions(1= low
through Max=high). Flush sanding can be
performed with your sander. The front edge of
your sander allows flush sanding. Upon
completion of sanding operation, turn sander off
and wait until sanding disc comes to a complete.
Using the sander
Caution: wear safety goggles, ear protection and a
dust mask when using the machine.
Always keep a firm grip on the tool. Use both hands.
Keep your fingers away from the sanding
plate/attachment.
Switch the machine ON and wait until the machine has
reached its full no load speed before engaging with the
workpiece.
Apply the sanding plate/attachment gently to the
workpiece. Exerting excessive pressure does not
improve sanding performance and can lead to a
shortened disc life and increased wear to the tool.
Excessive pressure does not increase sanding
performance!

WARNING! Do not allow the tool to come
into contact with water or any other liquid.
Ensure the tool is thoroughly dry before
using it. If available, use clean, dry,
compressed air to blow through the
ventilation holes(where applicable).
Surfaces need to be clean, free of dirt and
foreign matter(hair, sand etc.) and in good
condition.
Cleaning dust box assembly
As previously mentioned, for more efficient
operation, empty dust bag when no more than
half full. This will permit the air to flow through
the bag better.
WARNING: Collected sanding dust from sanding
surface coatings such as polyurethanes, linseed oil,
etc., can self ignite in your sander dust box or
elsewhere and cause fire. To reduce the risk of fire
always empty your dust box frequently(10-
15minutes) while sanding and never store or leave
a sander without totally emptying its dust box.
Also follow the recommendations of the coatings
manufacturers.
To empty dust box
- Unplug your sander.
WARNING: Failure to unplug your sander could
result in accidental starting causing possible
serious personal injury.
- Remove dust bag from sander and shake out
dust.
OS125 09
MAINTENANCE AND SERVICE
Maintenance and Service
Maintenance and Cleaning
Before any work on the dust collector itself, pull
the mains plug.
For safe and proper working, always keep the
dust collector and ventilation slots clean.
If the replacement of the supply cord is
necessary, this has to be done by an authorized
service agent in order to avoid a safety hazard.
If the dust collector should fail despite the care
taken in manufacturing and testing procedures,
repair should be carried out by an authorised
service centre.
General inspection
Regularly check that all the screws are tight as
they may vibrate and loosen over time.
Inspect the power cable(3) prior to each use for
damage or wear.
Repairs should only be carried out by an
qualified technician.
Keep your tool clean at all times. Dirt and dust
will cause internal parts to wear quickly and
shorten the tool’s service life. Clean the body of
the tool with a soft brush or dry cloth.
We recommend using compressed air when
possible to clean down the sander. This aids the
products longevity.
CAUTION: Never use caustic agents to
clean plastic parts. If dry cleaning is not
sufficient, using a mild detergent on a
damp cloth is recommended.

OS125 10
MAINTENANCE AND SERVICE
General
Avoid using solvents when cleaning plastic. Most
plastics are susceptible to damage from various types
of commercial solvents and may be damaged by their
use. Use clean cloths to remove dirt, carbon dust,
etc.
WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetration
oils, etc. come in contact with plastic parts. They
contain chemicals that can damage, weaken, or
destroy plastic.
When electric tools are used on fibreglass boats,
sports cars, wallboard, spackling compounds, or
plaster, it has been found that they are subject to
accelerated wear and bearings, brushes,
commutators, etc. consequently, it is not
recommended that this tool be used for extended
work on any fibreglass material, wallboard, spackling
compounds, or plaster. During any use on fibreglass
it is extremely important that the tool is cleaned
frequently by blowing with an air jet.
WARNING: Always wear safety goggles or safety
glasses with side shields during power tool operation
or when blowing dust. If operation is dusty, also wear
a dust mask.

OS125 11
LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a period of
12 months from the date of purchase the
components of qualifying products (see clauses
1.2.1 to 1.2.8) will be free from defects caused
by faulty construction or manufacture.
1.2. During this period Lumberjack, will repair or
replace free of charge any parts which are
proved to be faulty in accordance with
paragraph 1.1 providing that:
1.2.1 You follow the claims procedure set out in
clause 2
1.2.2 Lumberjack and its authorised dealers are
given reasonable opportunity after receiving
notice of the claim to examine the product
1.2.3 If asked to do so by Lumberjack or its
Authorised dealer, you return the product at
your own cost to Lumberjack’s or supplying
Authorised Dealer’s premises, for the
examination to take place clearly stating the
Returns Material Authorisation number given by
Lumberjack or an Authorised Dealer.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear and
tear, wilful damage, neglect, incorrect electrical
connection, misuse, or alteration or repair of the
product without approval.
1.2.5 The product has been used in a domestic
environment only
1.2.6 The fault does not relate to consumable
items such as blades, bearings, drive belts, or
other wearing parts which can reasonably be
expected to wear at different rates depending
on usage.
1.2.7 The product has not been used for hire
purposes.
1.2.8 The product has been purchased by you as
the guarantee is not transferable from a private
sale.
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initial problems with
machines that are thought to be faulty due to
faulty parts are actually solved by correct setting
up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to provide
a Returns Material Authorisation number may
result in item being refused delivery at Authorised
Dealer.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of Receipt.
2.3 If the Authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this Guarantee
should be made directly to Lumberjack. The Claim
itself should be made in a letter setting out the
date and place of purchase, giving a brief
explanation of the problem which has led to the
claim. This letter should be then sent with proof

OS125 12
LUMBERJACK GUARANTEE
of purchase to Lumberjack. If you include a
contact number with this it will speed your claim
up.
2.4 Please note that it is essential that the letter
of claim reaches Lumberjack on the last day of
this Guarantee at the latest. Late claims will not
be considered.
3. Limitation of Liability
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This Guarantee does not confer any rights
other than these expressly set out above and
does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This Guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of Guarantee may
vary in other countries.

CE DECLARATION OF CONFORMITY
TOOLSAVE
Unit C, Manders Ind. Est.,
Old Heath Road, Wolverhampton,
WV1 2RP.
Tel: [phone]
Declares that the RANDOM ORBITAL PALM SANDER (DS220)
Is in compliance with the regulations included in the Directives:2006/42/EC
EC DECLARATION OF CONFORMITY
Certificate for EC-type examination delivered by Intertek Testing Services Ltd.,Shanghai,ETL Semko
Building No.86,1198 Qinzhou Road(North),Caohejing Development Zone,Shanghai 200233,China.
(Verification No.:150300747SHA-V1)
Person who declares: Bill Evans
01.04.2018
The Director
OS125 13

AIR6V 01AIR6V 01AIR6V 01
OS125 14
No.
Description
No.
Description
1
Housing
23
Bearing 6000RS
2
Switch
24
Washer
3
Switch cover
25
Hexagon screw M5X16
4
Bearing607 2RS
26
Rubber dust duct
5
V.S. PCB
27
Brake ring
6
Tapping screw ST3.9X19
28
Large washer
7
Cord guard
29
Rubber backing pad
8
Cord
30
Spring washer 5
9
Stator
31
Special screw M5X14
10
Dust collection box cover
11
Filter paper
12
Filter paper clamp
13
Rotor
14
Bearing6000 2RS
15
Washer
16
Dust box
17
Fan
18
Counter balance
19
O type ring
20
Eccentric seat
21
Dustproof washer
22
Bearing block
Parts List

OS125 15
Parts Diagram