Lumel MT series User manual

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OPERATOR’S
PANEL
MT TYPE
SERVICE MANUAL

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Contents
1. APPLICATION ................................................................... 5
2. PANEL SET ...................................................................... 6
3. BASIC REQUIREMENTS, OPERATIONAL SAFETY .......................... 7
4. PANEL FITTING ................................................................. 7
4.1 OVERALL DIMENSIONS AND FIXING WAY.............................. 7
4.2 DESCRIPTION OF CONNECTIONS........................................13
5. PANEL SETUPS ................................................................ 16
5.1 AUTOMATIC STARTING OF APPLICATIONS AFTER SWITCHING ....
THE SUPPLY VOLTAGE ON............................................... 17
6. PANEL MASTER SOFTWARE INSTALLATION .............................. 20
6.1 HARDWARE REQUIREMENTS ........................................... 20
6.2 INSTALLATION............................................................. 20
7. DESCRIPTION OF SELECTED PANEL MASTER
PROGRAM FUNCTIONS ...................................................... 20
7.1 LOADING THE EXISTING PROJECT ..................................... 20
7.2 CREATING THE NEW PROJECT.......................................... 21
7.3 ADDING THE MODBUS TCP/IP CONNECTION ......................... 29
7.4 LOADING THE PROJECT INTO THE PANEL ............................ 35
8. TECHNICAL DATA ............................................................. 39
9. ORDER CODES ................................................................. 41
10. MAINTENANCE AND GUARANTEE ........................................... 42

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Fig. 1. Panel with an Exemplary Application
1. APPLICATION
The operator’s panel allows the realization of all elementary control and
programming functions, control visualization , management and control
of production and measuring processes. The panel creates the gra-
phical interface between the operator and the machine enabling the
data introduction and device control by means of the touch screen. The
panel is adapted to co-operate with PLC controllers, controllers, and
with other devices.
The operator’s panel gives the possibility of a simple affect on the tech-
nological process run, e.g. through the selection of the prepared set of
parameters settings through giving values from the keyboard, genera-
tion of alarms and warnings, and creation of reports including substan-

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tial changes of technological process parameters in time, e.g. for the
manufacturer department of the production quality management.
Advanced visualization functions, as animation, trend indications and
measuring functions as canvassing, data storage and similar, increase
considerably the panel efficiency, facilitate the operator work and opti-
mize the control process. The advanced visualization and the rich set of
functions contribute also to a minimalization of service errors, what has
a direct influence on the product quality.
The panel control algorithm is created on a PC computer for specific
solutions of control systems, and next downloaded to the standard pa-
nel through a serial link.
The very efficient programming tool Panel Master serves to design the
control algorithm, this no requires the knowledge of any programming
language, operating on any personal computer under the control of
WINDOWS 2000/XP/ VISTA/7 systems.
The tool software is equipped with communication drivers to many de-
vices and with a rich library of functional modules, what enables in an
easy way the panel function configuration, error diagnosis, design of
dialogues with the user.
The construction of control structures consists on the placement of
ready library objects on project sheets and parameter setups of these
objects acc. to requirements.
2. METER SET
The set is composed of:
- operator’s panel .........................................1 pc
- clamps to fix in the panel ...........................4 pcs/8 pcs*
- service manual...........................................1 pc
- guarantee card ..........................................1 pc
- installation plate .........................................1 pc
* for MT084 and MT104
When unpacking the operator’s panel, please check whether the type
and execution code on the data plate correspond to the order.

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4. PANEL FITTING
4.1. Overal Dimensions and Fixing Way
The panel is adapted to be fixed in a board acc. to the fig. 2 and 3.
Housing dimensions:
- MT035 130 106.2 36 mm
- MT058 186.5 145.5 42 mm
- MT084 232.5 175.8 50 mm
- MT104 300 225 50 mm.
3. BASIC REQUIREMENTS AND OPERATIONAL
SAFETY
In the safety service scope, the operator’s panel meets
the requirements of the EN 61010-1 standard.
Observations Concerning the Operational Safety:
lAll operations concerning transport, installation, and commissioning
as well as maintenance, must be carried out by qualified, skilled per-
sonnel, and national regulations for the prevention of accidents must
be observed.
lBefore switching the panel on, one must check the correctness of
connection to the network.
lBefore removing the panel housing, one must switch the supply off
and disconnect measuring circuits.
lThe removal of the panel housing during the guarantee contract
period may cause its cancellation.
lThe panel is destined to be installed and used in industrial electro-
magnetic environment conditions.
lOne must remember that in the building installation a switch or a
circuit-breaker should be installed. This switch should be located near
the device, easy accessible by the operator, and suitably marked.

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Fig. 2. Overall Dimensions of the MT035 Panel
One must prepare a hole in the board with dimensions acc. to fig. 2...5.
The material thickness which the board is made of should not exceed
6 mm.
The panel must be introduced from the board front with disconnected
supply voltage. After the panel insertion into the cut-out, one must fix it
by means of four clamps at the rear side of the board acc. to the fig. 6.
Clamps should not be screwed too tightly or unequally because this
may cause the damage of the touch screen.

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Fig. 3. Overal Dimensions of the MT058 Panel Type.

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Fig. 4 Overall Dimensions of the MT084 Panel.

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Fig. 5 Overall Dimensions of the MT104 Panel.

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Fig.6. Panel Fixing

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4.2. Description of Connections
COM2
RS422/RS485
Fig. 7. Supply and Communication Ports of the MT035 Panel Type
Supply
24 V d.c.
COM1
RS232/
RS422/RS485

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Fig. 8. Supply and Communication Ports of the MT058 Panel Type.
Supply
Fig. 9. Supply and Communication Ports of MT084 and MT104 Panel Types.

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In order to supply the HMI panel, one must connect 24 V d.c. ±10%
to the input. COM1 and COM 2 communication ports can be used as
RS232, RS422 and RS485 serial ports. If the need arises, one must
prepare a suitable wire for the connection to ports.
Serial port COM1 in the panel – female connector DB9-9P.
Pin definition:
Pin Function Pin Function
1 RS422 TX+ i RS485 +(A) 6 RS422 TX- i RS485 –(B)
2 RS232 RXD 7 RS232 RTS
3 RS232 TXD 8 RS232 CTS
4 RS422 RX+ 9 RS422 RX-
5 GND
Serial port COM2 in the panel – 4 (5) pin connector (RS422 and RS485)
422 TX+ RX+ RX- TX- SG
485 +(A) -(B)
Serial port COM2 in the panel – male connector DB9-9P (only for
MT058, MT084 and MT104).
Pin definition:
Pin Function Pin Function
1 RS485 +(A) 6 RS485 –(B)
2 RS232 RXD 7 RS232 RTS
3 RS232 TXD 8 RS232 CTS
4 9
5 GND
Serial port COM3 in the panel – 6 pin connector (RS232) (only MT084
and MT104).
5V CTS RTS TXD RXD SG

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Fig. 10. Starting Screen: Panel Setup
5. PANEL SETTINGS
After switching the supply on, the panel displays the starting screen
Panel Setup presented on the fig. 10. Choosing the General option,
one can check or set common panel parameters, such as: battery
checking, time of the screen killer, display mode of the starting screen,
communication settings, language, brightness level of the LCD screen,
and the IP address (if the panel is equipped with the Ethernet port).
Choosing the touch panel option, one can adjust the working dimen-
sion of the touch screen but, one must carry out this function only in
case of necessity.
The Real Time Clock option allows to setup the Real time clock, howe-
ver link1, link2 option allow to setup communication ports parameters
suitably as COM1 and COM2.
Pressing the Copy to option, one can copy the Project into another
panel.
To cross to the carry out application, one must press the Run button.

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In order to start the application with omission of the configuration menu
(Setup Menu), every time after switching the panel supply voltage, one
must carry out below mentionned operations.
Step 1: Before switching the supply voltage, press the touch screen in
the upper left corner, next switch the HMI panel during ca 3-5 sec. hol-
ding down the screen pressure (Fig. 11) till the hearing of a short sound
(Beep). The BIOS mode will be started.
5.1. Automatic Starting of Applications after
Switching the Supply on.
Fig.11. Entrance in BIOS Mode at Setup of the Configuration
(Setup Menu)

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Step 2: Following options are available in BIOS mode:
l updating of the operating system (Update OS)
l entrance in the configuration menu (Panel OS)
l selection of the start screen after switching the voltage supply on:
o pressing Run AP – automatic start of the application
o
pressing Panel Setup – start of the configuration menu screen
l test of the HMI panel (Test): LCD, touch screen, clock and internal
memory.
Fig. 12 Start in the Run AP Mode
Fig. 13 Start in the Panel Setup Mode
Acceptation of changes by the OK button. Exit from BIOS mode after
pressing the Exit button.

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Step 3: If the application (Run AP) has been set as the start screen,
and we would restore the start of the configuration menu (Setup Menu),
one must hold down the upper right screen corner (Fig. 14) during ca
3-5 sec. during switching the supply voltage on. After hearing a short
sound (Beep), the configuration menu (Setup Menu) appears.
A renewed switching of the supply on will cause the application start.
Fig. 14 Single Calling of the Configuration Menu (Setup Menu) when
Setting the Automatic Application Start (Run AP).

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6. PANEL MASTER SOFTWARE
INSTALLATION
6.1. Hardware Requirements
Before the installation of the Panel Master software, one must check if
the computer fulfils following hardware requirements:
lat least, a Pentium III processor,
lat least, 100 MB of access availability on the hard disk,
lat least, 64 MB of system memory,
lserial port or LAN necessary for the communication with the
operator’s panel in order to transmit files to the panel,
lCD installation disk , one can also collect the installation program
from the Internet page http://www.lumel.com.pl,
lWindows 2000/ XP/ VISTA operating system (system of the Unicode text).
6.2. Installation
lon must close all programs before beginning the installation,
lclick twice the setup.exe icone from the installation CD disk to start
the installation program,
lproceed acc. to instructions of the installation program,
ldefault program catalogue:C:\Program Files\PanelMaster
7. DESCRIPTION OF SELECTED PANEL
MASTER PROGRAM FUNCTIONS
7.1. Loading in the Existing Project
To load in the existing project, one must choose the Open... option
from the File menu or click the icone on the tool bar. The win-