Lumina Power CCPF-500 Series User manual

02100005 Rev 1
CCPF-500 CCPF-750 User Manual
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26 Ward Hill Ave., Bradford, MA 01835
Phone: [phone] Fax: [phone]
USER MANUAL
CCPF-500-XX
CCPF-750-XX
500 to 750 J/s Capacitor Charging
Power Supply Series

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CCPF-500 CCPF-750 User Manual
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Table of Contents
1. Description of CCPF-500/750 Power Supply ............................................................. 3
2. Explanation of Symbols............................................................................................... 4
3. CCPF-500/750-XX Specifications.............................................................................. 5
4. CCPF-500 Interface..................................................................................................... 6
5. Typical Applications.................................................................................................. 11
5.1 Using a CCPF with a pulse forming network (PFN)..................................................... 11
5.2 Using a CCPF with a partial discharge network (Reservoir Charging)......................... 12
5.3 Using a CCPF with multiple PFNs or capacitors.......................................................... 13
6. Warnings.................................................................................................................... 14
7. Installation................................................................................................................. 15
8. Product Limited Warranty......................................................................................... 16
9. Service ....................................................................................................................... 17
Tables and Figures
Table 1, CCPF Interface ..................................................................................................... 6
Table 2, Optional 4 Pin Interface........................................................................................ 8
Table 3, CCPF Connections.............................................................................................. 15
Figure 1, CCPF-500 Block Diagram .................................................................................. 3
Figure 2, CCPF-500 15-pin Interface Schematic................................................................ 7
Figure 3, CCPF-500 Optional 4-pin Interface Schematic................................................... 8
Figure 4, CCPF-500 Mechanical Outline Drawing ............................................................ 9
Figure 5, CCPF-500 Input Side Drawing ......................................................................... 10
Figure 6, CCPF-500 Output Side Drawing....................................................................... 10

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1.Description of CCPF-500/750 Power Supply
The CCPF-500/750-XX capacitor charging power supplies are designed for OEM laser
manufacturers. The CCPF-500 power supply provides up to 500 J/s average charging
power for capacitor discharge PFN applications with universal AC mains input from 100
to 240 VAC. The CCPF-750 power supply provides up to 750 J/s charging power
operating from 200 to 240 VAC mains. The power output provides a constant current to
charge up a capacitor to the programmed value.
The CCPF-500/750-XX can be configured for maximum output voltages up to 4000V
where the XX indicates the maximum output voltage. As an example, a CCPF-500
configured for 1000V maximum output voltage is designated as a CCPF-500-1P, where P
indicates a positive output, which is the standard polarity.
The CCPF takes AC mains power input and rectifies it by the input rectifier bridge. The
rectified voltage is boosted to non-isolated 400 VDC by the Power Factor Correction
(PFC) circuit. The purpose of the PFC is to force the input current to be in phase with the
input voltage, close to unity power factor, such that from 20% to 100% load the power
factor is better than 98%. The PFC also produces the auxiliary power for the fans and
control circuits. The 400 VDC power is the source for the inverter to generate the high
output voltage for the capacitor load.
Figure 1, CCPF-500 Block Diagram

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2.Explanation of Symbols
Hazard:
This equipment produces high voltages
which can be fatal. Only service personnel of Lumina
Power, Inc. are qualified to service this equipment.
High Voltage Present.
This power supply
produces lethal high voltages. Only service personnel
of Lumina Power, Inc., are qualified to service this
equipment. Only qualified service personnel are
permitted to install this power supply.
Chassis Ground:
This symbol where the protective
earth ground connection is located.

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3.CCPF-500/750-XX Specifications
XX indicates output voltage with P for positive and N for negative.
Input of CCPF-500
Voltage 100 - 240 VAC, single phase
Current 5.2 A max at 120 VAC and 2.6 A max at 240 VAC
Frequency 47 - 64Hz
Input of CCPF-750
Voltage 200 - 240 VAC, single phase for CCPF-750
Current 5A max at 240 VAC
Frequency 47 - 64Hz
Output
Power 500 J/s average charge rate for CCPF-500
750 J/s average charge rate for CCPF-750
Output Voltage Fixed voltage between the ranges of 200VDC – 4.0kVDC
(factory configured, contact factory for voltages >4kVDC)
Polarity Positive or Negative (factory configured)
Efficiency >80% at full output
Regulation: 0.5% @100Hz
Interface
Connector 15 Pin “D” Sub Female (4 Pin Molex interface optional)
Voltage Program 0-10V for 0-Max Voltage
Voltage Monitor 0-10V for 0-Max Voltage
Inhibit/Reset Input, low level (high level optional, contact factory)
End of Charge Output indication
+15V Aux Power
Environment
Operating Temp 0 to 40 oC
Storage -20 to 85 oC
Humidity 0 to 90% non-condensing
Cooling Forced air
Altitude and Pressure 2000 meters maximum, 80 to 103 kPa
Dimensions Please see Figure 4, Figure 5, and Figure 6 for outline details.
Outline 9.13 inch length, 6.00 inch wide, 3.70 inch high
232 mm length, 152 mm wide, 94 mm high
(does not include mounting flanges or electrical terminals)

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4.CCPF-500 Interface
Connector Type 15 pin D-sub Female
Refer to Figure 2, CCPF-500 15-pin Interface Schematic
Table 1, CCPF Interface
Pin #
Pin Name
Functional Level
Description
1 Inhibit/Fault
Reset
(input)
Low = RUN, <0.3V
High = OFF, +5V to
+15V
This pin is the basic ON/OFF control pin for the power
supply. Grounding pin 1 enables power supply
operation if all faults are clear. Applying +10 to 15V to
pin 1 prevents the inverter from operating. Optional
High Enable available, contact factory, see note 2.
NOTE: The power supply should be INHIBITED via Pin
1 before the capacitor is discharged into the load.
Noise from the discharge could cause improper
operation if the power supply is not INHIBITED.
2, 3, 6,
10, 11,
12
No connect Optional, may be used for customer specified
functionality, contact factory. See note 2.
5
Voltage
Program
(input)
0 – 10V =
0 – Voutmax Output is programmed externally with a 0 to +10V
signal for 0 to Voutmax. See note 1.
7 Vout Peak
Hold
(output)
0 – 10V =
0 – Voutmax Peak detect circuit of the output voltage monitor. The
time constant is approximately 5 seconds. See note 1.
8 Vout Monitor
(output)
0 – 10V =
0 – Voutmax
Monitors output voltage. See note 1.
9
+15V @0.1A
(output)
+15V ±10% +15VDC for customer interface, maximum output
current is 100mA.
13
End of Charge
Status
Indicator
(output)
High = Charging,
+15V
Low=
Load charged
to Voltage Program
,
<0.5V
Open collector output rated 30V, 100mA connected to
10kohm pull-up resistor. When the load capacitor
reaches the programmed voltage, pin 13 is pulled low
and latched low, cycling the Inhibit pin 1 resets the
EOC signal.
4, 14, 15
Ground
Ground return for control interface signals.
Notes:
1. Analog voltage range of 0-5V available per customer request.
2. Other interface configurations are available to conform to customer requests, contact
Lumina Power for any interface changes.

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Figure 2, CCPF-500 15-pin Interface Schematic

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Refer to Figure 3, CCPF-500 Optional 4-pin Interface Schematic
Table 2, Optional 4 Pin Interface
Pin #
Pin Name
Functional Level
Description
1 Inhibit/Fault
Reset
(input)
Low = RUN, <0.3V
High = OFF, +5V to
+15V
This pin is the basic ON/OFF control pin for the power
supply. Grounding pin 1 enables power supply
operation if all faults are clear. Applying +10 to 15V to
pin 1 prevents the inverter from operating. Optional
High Enable available, contact factory, see note 2.
NOTE: The power supply should be INHIBITED via Pin
1 before the capacitor is discharged into the load.
Noise from the discharge could cause improper
operation if the power supply is not INHIBITED.
2
Ground
Ground return for control interface signals.
3
Voltage
Program
(input)
0 – 10V =
0 – Voutmax Output is programmed externally with a 0 to +10V
signal for 0 to Voutmax. See note 1.
4
No connect
Molex connector 70553-003
Figure 3, CCPF-500 Optional 4-pin Interface Schematic

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CCPF-500 CCPF-750 User Manual
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Figure 4, CCPF-500 Mechanical Outline Drawing
Dimensions in inches, [mm in parenthesis].

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Figure 5, CCPF-500 Input Side Drawing
Dimensions in inches, [mm in parenthesis].
Figure 6, CCPF-500 Output Side Drawing
Dimensions in inches, [mm in parenthesis].