Lumina Power XLB-2500 User manual
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Theory of Operation 3
XLB-2500 Specifications 5
XLB-2500 Interface 8
Installation and Operation 10
Optional RS-232 rotocol 12
12- 40
XLB-2500 Block Diagram Figure 1 4
XLB-2500 Chassis Outline Drawing Figure 2 6
XLB-2500 Igniter Drawing Figure 3 5
XLB-2500 Interface Table 1 8
XLB-2500 Interface Schematic Figure 4 9
XLB-2500 Input Connections Figure 5 10
XLB-2500 Output Connections Figure 6 10
XLB-2500 Lamp Connections Figure 7 11
XLB-2500 AC Input Requirements Table 2 12
Symbols used in this document
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This equipment produces high
voltages which can be fatal. Only service
personnel of Lumina ower, Inc. are qualified
to service this equipment
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This power supply
produces lethal high voltages. Only service personnel
of Lumina ower, Inc., are qualified to service this
equipment. Only qualified service personnel are
permitted to install this power supply.
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XX = Ioutmax Voutmax= 35V outmax = 2500W
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;064 59..:
XLB-2500-XX-35 2500W
Can be
configured to
120A
200-240VAC 13” x 8.55” x 3.43”
33cm x 21.7cm x 8.71cm
.64@ 35V
0. 7800 : +15V @0.20A
;0
Voltage: 200-240VAC, 50/60 Hz, 18.5A@208VAC
ower Factor: >.98
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(See interface description page 3)
Connector: 15 in “D” Sub Female
;4 A
Boost Voltage: 250V
Boost Energy: 500 milli-joulse
Ignition Voltage: Up to 45kV (~1uSec rise time)
Igniter olarity: ositive or Negative (Factory Set per customer request)
Ignition Energy: 65milli-joulse.
Igniter Dimensions: 5.5” x 3.6” x 2.6”
140 x 92 x 66mm
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Line Regulation: <0.2% of maximum output current
Current Regulation: <0.5% of Maximum output current
Current Ripple: <0.5% of maximum output current
ower Limit: Limited to maximum power with powerfold-back circuit
!
Operating Temp: 0 to 40 oC
Storage: -20 to 85 oC
Humidity: 0 to 90% non-condensing
Cooling: Forced air
407
Leakage Current: <350uA
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Medical Safety: UL60601-1, IEC 60601-1, EN 60601-1, CAN/CSA C22.2 No. 601.1-M90
Emissions/Immunity: FCC 47 CFR Class A Emissions, EN55011:1998 Group 1 Class A Emissions,
EN61000-3-2 Limits for harmonic current emissions, EN 610000303 Flicker,
EN60601-1-2:2001 Electromagnetic emissions and immunity for medical
equipment
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The XLB-2500 chassis is mounted using the mounting brackets as shown in Figure 2, the
XLB-2500 Outline Drawing. The XLB-2500 Igniter module has a mounting plate shown
in Figure 3.
3;(1%(;81(11
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;03 8003
1. 3831;?18 Figure 7 shows the interconnections
between the XLB-2500, the Igniter module and the Xenon lamp. Because the
Igniter module produces a high speed 45kV pulse when igniting the Xenon lamp,
it is important to keep connections between the igniter module and the Xenon lamp
as short as possible to avoid I2R losses in the wire. The Igniter module is ideally
placed as close as possible to the Xenon lamp.
;(811;?681?;11;8
81
The XLB-2500 system trigger module produces a 40kV pulse during lamp
ignition. The igniter module should be placed as close as possible to the
Xenon lamp in order to keep the leads between the igniter and the Xenon
lamp should be kept as short as possible. No other wires should be in the
vicinity of the igniter output wires connecting to the Xenon lamp. The HV
pulse produces transients that can be destructive to low signal electronics.
lease refer to Figure 3, XLB-2500 Igniter Outline Drawing, for
information regarding required clearances around the high voltage igniter
coil.
-1H;?
Because XLB-2500 units are designed for OEM applications, the user must
connect AC input power to the power supply chassis. Any input AC voltage
must be considered extremely dangerous, and as such, care must be taken to
connect AC input power to the unit.
11
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12
2. 11 443
Connect the TR trigger sense connection
wire to the trigger module and the XLB-2500 main power supply chassis. The cable
for this connection has been provided. The location of the connections is shown in
Figure 7.
3. ;1-33831;8 Connect user system to Interface 15 pin D-sub
connector shown in Figure 5. (Although the user interface is typically designed by
the user, Lumina ower can provide any assistance necessary to modify interface
program and monitor levels) See Table 1 and Figure 4 for description of XLB-
2500 Interface and the associated simplified interface schematic.
4. ;1-3;-81;8-8((H;?3(8) The
unit may be programmed for output current via in 7, the ;4 function. But
there are three interface control signals which must be properly set before the
output will deliver current as programmed by Iprogram.
a. ;183=)
in 3, the ;D#must be grounded via ins 4, 9 or 15
in order for the output to deliver current.
b. 8A8C: in 1, the8A8C
signal is a 5V to 24V signal used
to turn the output section on.
c. ;4) in 7. A 0-10V signal results in output current as shown in the
table below. Note that even with ;49E: set between 0V and 2V,
when the lamp is turned on via 8A8C the XLB-2500 will deliver
20% of the maximum current rating of the unit. This is the minimum
current required to keep the lamp on. To deliver more than 20% of the
maximum rated current, Iprogram(+) must be set higher than 2V.
;49E: ;0
0V 20% Ioutmax
2V 20% Ioutmax
4V 40% Ioutmax
6V 60% Ioutmax
8V 80% Ioutmax
10V 100% Ioutmax
5. 8 4
a. 3;(1(83831;8 Input power is 200-240VAC,
50/60Hz, 18.5A. Connect AC power connections to power supply input
power terminals. Refer to Figure 4 for location of AC Input.
;(81181
Make sure when connecting interface that the current program
setting, ;49E:, is set no higher then the value required for
Xenon lamp operation. When AC power is applied and system is
enabled via 8A8C, output current will rise to this program
13
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XLB-2500-XX-YY 200-240 VAC, 50/60 Hz, 14A @208VAC
Ground wire shall be crimped to a # 8 ring-lug and connected to the
ground stud.
b. ;1-311;? : Make sure ;183= , in 3, is
connected to GND.
c. ((H;(13(8 Turn ON AC power. After a few seconds
the power supply fans will begin to run.
d. (8?;?81(131rogram XLB-2500 power
supply for desired output current. A 0-10V signal applied to ;4,
in 7, will program the XLB-2500 for 0 to maximum rated output current.
e. 8A8C Apply +5V to +15V to 8A8C, in 1. The lamp
will ignite. After ignition, XLB-2500 will deliver output current as
programmed.
6. 400$)
a. 30 ower supply output current can be monitored via pin
6, ;0 . A 0-10V signal will represent the output current from 0
to maximum rated output current.
b. 64 ower supply output voltage can be monitored via pin
5, 60 . A 0-10V signal will represent the output voltage from 0-
35V output voltage.
c. 8A8C0Once the lamp has successfully ignited and at least
20% of the maximum rated current of the power supply is being delivered
to the lamp, the LAM ON/OFF Status signal will go low.
;(811((;31881?>;?3;(1(8
AC Input wires and Earth Ground wire should be at least #12 AWG, rated for at
least 300V and 105DegC.
;(811H18183;(1(8
XLB-2500 units are fused on both input lines. It does not matter which of the
two AC inputs are designated Line or Neutral.
14
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XLB-2500 units have no serviceable parts. Do not attempt to repair or service this unit in
the field. For further information, contact Lumina ower at 978-241-8260.
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