M2I TOPRHWS User manual

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
1 / 19
Thank you for purchasing M2I TOPRHWS.
Please read this user manual carefully for safe installation, wiring, and operation of this equipment before
use.
TOPRHWS
TOPRHWS02
M2I Corporation
TOPRHWS / TOPRHWS02
Hardware Manual

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
2 / 19
Index
Index .................................................................................................................................................................................................................. 2
Chapter 1 Safety Precautions................................................................................................................................................................. 3
Chapter 2 Overview .................................................................................................................................................................................... 5
2.1 Product Introduction....................................................................................................................................................... 5
2.2 Components........................................................................................................................................................................ 5
2.3 Model Name Description ............................................................................................................................................. 5
Chapter 3 General Specifications ......................................................................................................................................................... 5
3.1 Power Specifications ....................................................................................................................................................... 5
3.2 Environment Specifications.......................................................................................................................................... 6
3.3 Structure Specifications ................................................................................................................................................. 6
Chapter 4 Parts and Detail Specifications........................................................................................................................................ 6
4.1 TOPRHWS Series............................................................................................................................................................... 6
Chapter 5 Interface with Other Devices............................................................................................................................................ 7
5.1 Serial Communication Specifications ...................................................................................................................... 7
5.2 Ethernet Communication Specifications ................................................................................................................ 8
Chapter 6 Block Diagram for Installation......................................................................................................................................... 9
6.1 Connection Diagram....................................................................................................................................................... 9
6.2 Panel Cut Size for Front Panel Installation.........................................................................................................10
6.3 Cable Diagram .................................................................................................................................................................10
6.4 Mechanical Switch Setting of TOPRH0700WD FE Main Body ..................................................................13
6.5 Serial and Ethernet Communication Setting Switch......................................................................................13
6.6 The Purpose and examples of External Functions..........................................................................................13
Chapter 7 Installation and Wiring......................................................................................................................................................17
7.1 Selecting installation Location..................................................................................................................................17
7.2 Connection of the Cable Pack to the Main Body ...........................................................................................17
7.3 Power Wiring....................................................................................................................................................................17
Chapter 8 Maintenance ..........................................................................................................................................................................18
8.1 Surface Cleaning .............................................................................................................................................................18
8.2 Regular Inspection .........................................................................................................................................................18
8.3 Problems with the Product ........................................................................................................................................18
Chapter 9 Warning Label.......................................................................................................................................................................19
Chapter 10 Product Label......................................................................................................................................................................19

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
3 / 19
Chapter 1 Safety Precautions
■Before Use
For safe operation of the equipment, the user is required to read the contents of this manual thoroughly
before use. The safety precautions are for the safe and right use of the product. Therefore, please follow
the safety precaution so as to prevent accidents and potential dangers. They are classified into ‘warning’,
‘caution’ and each defined as follows.
Violating the instruction may result in serious personal injury or death.
Violating the instruction may result in slight personal injury or product damage.
Be cautious, there is a potential danger.
Be cautious, there is a possibility of an electric shock.
■General Precautions
Do not press the screen with a hard or sharp object (awl, screwdriver, pen, etc.) or apply excessive
force to it.
Do no use or store the product where high vibration can occur.
Do not allow foreign objects (e.g. water, liquids, metal powders) into the product.
This may cause breakage or electric shock.
Do not use a radio or mobile phone within a 30-cm radius from the main body.
A high-frequency radioactive device such as a mobile phone may cause a malfunction to the installation.
Do not store or operate in an environment exposed to sunlight.
Do not touch an adaptor or power code with wet hands. It can cause electric shock.
Do not use this product in explosive environments with flammable liquid, gas, or dust.
If the product needs long-term storage without using, avoid direct sunlight and keep dry condition.
After installation, normal operator should touch exposed area on front side.
■Design Precautions
In case that external power supply failure or a product error is suspected, please install a protection
circuit outside of the product.
As malfunction or/and an output failure of the product may pose a serious threat to the stability of
the entire system and a user, the product must be installed with the system physical damage
protection units including emergency stop switch, lower/higher limit switch, and interlock circuit for
forward/backward motion.
When a computer or other external controllers exchange data with the product or control the
operation (driving) mode of the main body of the product through communication, it is necessary to
set up interlock in the sequence program to protect system communication error.
Install output signal or communication lines at least 100mm (3.94 inches) away from a power line or
a high-tension wire.
■Installation Precautions
Do not install the product in temperature ranges out of allowable level. Otherwise, it can damage the
product or shorten its service life. Especially avoid the installation environments below.

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
4 / 19
Ambient temperatures lower than 0℃or higher than 50℃and/or on the surface of the control board
where a high-pressure device is installed.
Where it is continually exposed to an excessive impact or vibration.
The space between the rear of the main body and the console box should be at least 100mm for
maintenance and ventilation. Do not install a cooling fan in case of installation in a confined space.
Use it only indoors.
Use the product under 2000M altitute.
Power cable’s length should be less than 3 Meters (10ft).
■Wiring Precautions
Before wiring work, check the rated voltage for each component and its terminal layout and make
correct writing. Otherwise, it may cause a fire, electric shock, or/and malfunction.
Tighten the terminal screw with the specified torque. The loose screws of the terminal can be the
cause of short circuit, a fire, or/and malfunction. Use a standard earthing for FG terminal. When not
earthed, it can cause malfunction.
a. It should be triple earth and earthing point, as below, gets as close to the main body as possible and the earth
line should be as short as possible.
b. Earthing point, as below, gets as close to the main body as possible and the earth line should be as short as
possible.
■Operational Precautions
An excessive impact or force may deter the operation of the main body of the product.
After challenging work, it is necessary to check the parts related to the main body to know whether they work
properly.
■Disposal Precautions
When the product needs to be disposed, handle it according to the regulation or standard for industrial
waste. It can generate poisonous substances or has the risk of explosion.
■The wiring work to this product should be done with the insulation source (<23Vdc) with limited
voltage and current, and a fuse or Class 2 circuit.

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
5 / 19
Chapter 2 Overview
2.1 Product Introduction
This product is an industrial equipment required for power supply and communication for TOPRH0700WD FE.
Based on RS-232C, RS-422/485, Ethernet, it is aimed primarily to connect, communicate, and control the PLC
units through a cable. This equipment works under DC24V and its ergonomic design ensures an optimal
environment that ensures safe work and consistent work for a user when he/she operates and monitors an
installation system.
2.2 Components
The components of the product are as follows.
Before use, please check that all of the following components are included.
Item
Picture
Quantity
Product and Manual
1
Power Connector
1
EXT. Function Connector
2
* The connection cables to TOPRH0700WD FE are custom-made (3, 5, and 10 meters in length).
2.3 Model Name Description
TOPRHWS
□□
Series
Connector Type
BLANK: Basic type
02: Push-Pull type
Chapter 3 General Specifications
3.1 Power Specifications
Power
Input Voltage
DC 24V
Input Voltage Range
DC 20~28V
Consumption Power
20W or less (*When connected with TOPRH model)
Voltage endurance
DC 24V, within 10 ㎳(*When connected with TOPRH model)
Insulation Resistance
500V DC, 10 ㏁(*When connected with TOPRH model)

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
6 / 19
3.2 Environment Specifications
Operation Temperature (℃)
-10 ~ +50
Storage Temperature (℃)
-20 ~ +60
Operation Humidity (%RH)
0 ~ 90 (No dew)
Atmosphere
No corrosive gas
Vibration Endurance
Amplitude: 10≤F＜25 ㎐(2G) X, Y, Z each direction(for 30 minutes)
Noise Immunity
1000Vp-p(Pulse width 1 ㎲)
Static Electricity Discharge
Connective discharge from EN61000-4-2: ±4 ㎸
Shock Endurance
10G X, Y, Z each direction (for 3 times)
Surge Voltage
500V(Line-Line)
Ground Connection
Class 3(100Ω under)
Protection
IP2X
3.3 Structure Specifications
Weight (Kg)
0.3 (*Except Cable)
Cooling System
Natural air circulation
Case Material
PC (Resistance to flame)
Chapter 4 Parts and Detail Specifications
4.1 TOPRHWS Series
4.1.1 External Dimensions
TOPRHWS
TOPRHWS02
Model
Width (mm)
Depth (mm)
Height (mm)
TOPRHWS
145.5
124.6
54
TOPRHWS02
148.3
124.6
54
4.1.2 Part Names and General Specifications

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
7 / 19
번호
Name
Description
Remarks
①
Power Input
24V DC Power Input
②
Ext. Function Connector
EMG S/W, 3-POS S/W, KEY-Lock, Function1~6
③
Communication
ETHERNET, RS232C/422/485
Cannot be used simultaneously
④
Power S/W
TOPRHWS Operating Switch
⑤
TOPRH Connector
Connector to TOPRH0700WD FE
Produced separately
Chapter 5 Interface with Other Devices
Communication of the product with external devices requires a connection that meets following conditions.
5.1 Serial Communication Specifications
5.1.1 RS-232C
Items
Contents
Protocol
Full Duplex
Synch.
Asynchronous
Communication distance
About 15m
Type of connection
1:1
Control code
ASCII Code or HEXA Code
Baud rate
2400,4800,9600,19200,38400,57600,76800,115200 bps
Data type
Data Bit
7, 8 bit
Parity Bit
NONE, ODD, EVEN Parity
Stop Bit
1, 2 bit
5.1.2 RS-422/485
Items
Contents
Protocol
Full Duplex, Half Duplex
Synch.
Asynchronous
Communication distance
About 500m
Type of connection
1:N (N ≤31)
Control code
ASCII Code or HEXA Code
Baud rate
2400,4800,9600,19200,38400,57600,76800,115200 bps
Data type
Data Bit
7, 8 bit
Parity Bit
NONE, ODD, EVEN Parity
Stop Bit
1, 2 bit
5.1.3 COM1 Connector pin number and Signal names
TYPE
PIN No.
Signal
Direction
Contents
9Pin Female
1
RDA(RD+)
Input
RS-422/485 Receive Data(RX+)
2
RD(RxD)
Input
RS-232C Receive Data
3
SD(TxD)
Output
RS-232C Send Data
4
RDB(RD-)
Input
RS-422/485 Receive Data(RX-)
5
SG
-
Signal Ground
6
SDA(SD+)
Output
RS-422/485 Send Data(TX+)
7
NC
NC
8
NC
NC
9
SDB(SD-)
Output
RS-422/485 Send Data(TX-)

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
8 / 19
* Make sure that for RS-232C communication line, RD and SD cross each other with a twisted pair cable. SG
should be directly connected.
* For RS-422 and 485 communication line, RDA and RDB, and SDA and SDB should be a twisted pair cable,
respectively. Connect the signal ground with that of an external device. It can improve noise immunity.
* Do not run RS-232C, 422, and 485 at the same time.
* Do not use the shield wire of the communication line for the signal ground. It can lead to communication
failure.
5.2 Ethernet Communication Specifications
5.2.1 Ethernet
Item
Specification
Ethernet Method
IEEE802.3i/IEEE802.3u, 10BaseT / 100BaseT
Speed
10M / 100Mbps
Communication Method
Base Band
Switching Method
AUTO MDIX
Maximum Segment Length
100m (Between Hub)
Communication Cable
UTP (Unshielded Twisted Pair)
* When using HUB for connection, use a straight cable.
* When HUB is not used but a direct connection is attempted instead, please use a cross cable.
* RJ-45 Pin layout.
RJ45
PIN No.
Color
Signal
1
White Orange
TD+ (Twisted Pair Output +)
2
Orange
TD- (Twisted Pair Output -)
3
White Green
RD+ (Twisted Pair Input +)
4
Blue
Reserve
5
White Blue
Reserve
6
Green
RD- (Twisted Pair Input -)
7
White Brown
Reserve
8
Brown
Reserve
* COM1 and ETHERNET cannot be connected at the same time
COM1 or ETHERNET can be selectively used by selecting S/W positioned as seen below.
The settings of TOPRH main body and TOPRHWS should be identical.

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
9 / 19
Chapter 6 Block Diagram for Installation
There are two ways to install the product: one is installing it to a separate panel cut, exposing the front and the
other is fixing it to DIN-Rail of the rear. TOPRHWS is connected to TOPRH0700WD FE with predefined 26-fin
cable.
6.1 Connection Diagram
TOPRHWS should be connected with the main body of TOPRH0700WD FE for operation. Therefore, it cannot be
used independently.
TOPRHWS
TOPRHWS02
The cables to TOPRH0700WD FE can be made 3, 5, and 10M in length.
(It is a twisted pair cable and should be properly wired for an intended purpose.)
TOPRHWS
TOPRHWS02

TOPRHWS Hardware Manual
M2I Corporation
11-35, Simin-daero 327beon-gil, Dongan-gu, Anyang-si, Gyeonggi-do, 14055，Republic of Korea
10 / 19
6.2 Panel Cut Size for Front Panel Installation
Please refer to below drawings for front panel installation.
TOPRHWS
TOPRHWS02
6.3 Cable Diagram
Please check part information of TOPRH0700WD FE connecting cable.
6.3.1 Basic Connector Pin Assignment
6.3.1.1 TOPRH0700WD FE cable connectors (#1)
Connector #1: Yeonho Electronics SMH200-26C, Cable 26AWG