MAC Panel 40-120003-01 User manual

REV A IN 40-120003-01
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Wiring Assembly Instructions
40-120003-01 Contact, Receiver, Micro Power, Crimp, 23 Amp, 14 Awg Max.
Fig. A. (Contact Sub-Assembly)
Contact Crimp Information Table
Wire
Type
Wire
Awg.
Strip Length In
Inches
Crimp Tool
Hex Die Set/
Positioner
Indicator
Selector
No.
Heat-shrink
Length X Dia.
Stranded
18
16
14
A) 1/4”
A) 1/4”
A) 1/4”
452200
452221
Yellow
Yellow
Yellow
4
5
5
N/A
Pull Test Values
18 Awg
32lbs
16 Awg
39lbs
14 Awg
48lbs
(Values based on M22759/11xx)
(Example of Equipment)
NOTE 1: Refer to IPC/WHMA-A-620A standard (Ch. 11.1.2) for cable lengths, measurements and tolerance.
NOTE 2: Overall length of cable should be less 3/8” to compensate for the contact attachment.
STEP 1) From the "Contact Crimp Information" Table, use the crimp tool and positioner set listed.
Fig. B. (Crimp Tool 452200) Detail A. (Positioner and Crimp Tool)

REV A IN 40-120003-01
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STEP 2) Insert the Positioner into the Crimp Tool as shown in Fig. C. below.
Fig. C. (Positioner inserted into Crimp Tool)
STEP 3) Strip wire to dimensions in “Contact Crimp Information” Table using a ruler along with a wire stripper
as shown in Fig. D.
Fig. D.
STEP 4) Turn the Selector Knob to suit the size of wire to be crimped.
NOTE: Crimp Tool Settings are based on Military Specifications, M22759/11XX Wire Standard. Adjust settings
to suit other Specifications.
STEP 5) Place Contact into Positioner. Insert Stripped end of wire into Contact and crimp as in Fig. E. and F.
Fig. E. (Contact in Crimp Tool) Fig. F. (Striped wire inserted in Contact)
STEP 6) Inspect crimped assembly for extruding strands of wire to prevent shorts and also check for retention
by a Pull and Return Test per IPC/WHMA-A-620A standard (Ch. 19.7.2) to match Fig. H. below.
Fig. G.