MAC Panel M02S006M-02 User manual

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Wiring Assembly Instructions
M02S006M-02 Contact, ITA, Signal, Crimp 4 Amp 20-26 Awg.
Fig. A. (Contact Sub-Assembly)
Contact Crimp Information Table
Wire
Type
Wire
Awg.
Strip Length In
Inches
Crimp Tool
Hex Die Set/
Positioner
Indicator
Selector
No.
Heat-shrink
Length X Dia.
Stranded
20
18
A) 3/16”
A) 3/16”
452200/M
452218
N/A
7
6
N/A
Pull Test Values
20 Awg
13lbs
18 Awg
25lbs
(Values based on M22759/11xx)
(Example of Equipment)
NOTE 1: Refer to IPC/WHMA-A-620A standard (Ch. 11.1.2) for cable lengths, measurements and tolerance.
NOTE 2: Overall length of cable should be less 3/8” to compensate for the contact attachment.
STEP 1) From the "Contact Crimp Information" Table, use the crimp tool and hex die set listed.
Fig. B. (Crimp Tool 452200/M) Detail A. (Positioner and Crimp Tool)

REV A IN M02S006M-02
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STEP 2) Insert the Positioner into the Crimp Tool and rotate until the two Location Pins lock in place by
pushing the positioner and rotating as shown in Fig. C. and D. below.
Fig. C. (Positioner) Fig. D. (Positioner inserted into Crimp Tool)
STEP 3) Strip wire to dimensions in “Contact Crimp Information” Table using a ruler along with a wire stripper
as shown in Fig. E.
Fig. E
STEP 4) Turn the Selector Knob to suit the size of wire to be crimped, (per “Contact Crimp Information Table”
above).
NOTE: Crimp Tool Settings are based on Military Specifications Wire M22759/11xx Standard. Adjust settings to
suit other Specifications.
STEP 5) Place Contact into Positioner. Insert Stripped end of wire into Contact and crimp as in Fig. F and G.
Contact Wire
Fig. F. (Contact in Positioner) Fig. G. (Wire in inserted in Contact)
STEP 6) Inspect crimped assembly for extruding strands of wire to prevent shorts and also check for retention
by a Pull and Return Test per IPC/WHMA-A-620A standard (Ch. 19.7.2) to match Fig. G. below.
Fig. G.