Mace UL50 User manual

Operators manual
UL50
(Including SN variant)

Page | 2
SAFETY RULES
UL500
Danger
Failure to obey the instructions and safety
rules in this manual will result in death or
serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe machine
operation contained in this operator's manual.
1 Avoid hazardous situations.
Know and understand the safety rules before going on to
the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey:
Manufacturer's instructions and safety rules—safety and
operator's manuals and machine decals employer's safety
rules and worksite regulations applicable governmental
regulations.
You are properly trained to safely operate the
machine

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Important
Read, understand and obey these safety rules and
operating instructions before operating this machine.
Only trained and authorized personnel shall be
permitted to operate this machine. This manual
should be considered a permanent part of your
machine and should remain with the machine at all
times. If you have any questions, please call Mace
Industries.
Contents
Safety………………………………………….……..4
Pre-operation inspection……………….…..6
Maintenance……………………………….….…8
Function tests.……………………………………9
Work place inspection……………………...11
Operating instructions……………….……..12
Specifications…………………………...………14
Contact us
Web: www.maceindustries.co.uk
Tel: [phone]
Fax: [phone]

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Safety instructions
Hazards
Do not use when under the influence of
alcohol or drugs.
Do not use the machine as a ground for
welding.
Do not alter or disable machine
components that in any way affect safety
and stability.
Do not replace items critical to machine
stability with items of different weight or
specification.
Do not place ladders or scaffolds against
any part of this machine.
Do not use the machine on a moving or
mobile surface or vehicle.
Do not ride on machine.
Do not alter or disable limit switches or
remote handset.
When erecting the machine, ensure
shackles and/or ties are secure.
Fall Hazards
Always erect a safety barrier to prevent
access through underside of machine. Failure
to do so could result in serious injury.
Do not lean over discharge head of machine
whilst loading/ unloading.
Do not ride on machine.
Keep the unloading platform free from
debris.

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Component Damage Hazards
Do not over load the conveyor 100kg MAX
belt load.
Ensure where possible to evenly distribute
belt loading.
Do not use machine as a ground for
welding.
Explosion and Fire Hazards
Do not operate the machine in hazardous
locations or locations where potentially
flammable or explosive gases or particles
may be present.
Bodily Injury Hazard
Use common sense and planning when
installing and operating the machine.
Keep hands and limbs away from moving
belt.
Always wear correct PPE.
Damaged Machine Hazards
Do not use a damaged or malfunctioning
machine.
Conduct a thorough pre-operation
inspection of the machine and test all
functions before each work shift.
Immediately tag and remove from service
a damaged or malfunctioning machine.
Be sure all maintenance has been
performed as specified in this manual and
the appropriate Mace Industries service
manual.
Be sure all decals are in place and legible.

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Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine
maintenance.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work
shift.
The inspection is designed to discover if anything
is apparently wrong with a machine before the
operator performs the function tests.
The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items
specified in this manual may be performed by the
operator.
Refer to the list on the next page and check each
of the items and locations for modifications,
damage or loose or missing parts.
A damaged or modified machine must never be
used. If damage or any variation from factory
delivered condition is discovered, the machine
must be tagged and removed from service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a pre-
operation inspection again before going on to the
function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications.
Do not operate unless:
You learn and practice the principles of safe
machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation
inspection.
Know and understand the pre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

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Pre-operation Inspection
Check entire machine for:
oCracks in welds or structural components
oDents or damage to the machine
oBe sure that all structural and other critical components are present and all
associated fasteners and pins are in place and properly tightened.
Be sure the main belt is properly tensioned
and in good condition.
Be sure the belt carriers are secure and in
good condition.
Check the following components or areas for
damage, modifications and improperly
installed or missing parts:
oElectrical components
oLimit switch (If any)
oControls (fwd/rev/stop)
oWiring
oDrive motor
oPower on lights
oNuts, bolts and other fasteners

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Maintenance
Check main belt tension:
Maintaining the proper belt tension is
essential to good machine performance and
service life. Operating the machine with an
improper belt tension can damage machine
components.
Check belt tension whilst power is off.
1. Belt tension should only be adjusted
when the belt touches the
underside of the main frame.
2. To adjust, loosen the two 10mm
nuts under the bolt covers at base of
machine.
3. Turn the long 8mm bolt clockwise,
repeat on both sides of conveyor
evenly until correct tension is
achieved.
4. Tighten two 10mm nuts.
____________________________________
Observe and Obey:
Only routine maintenance items specified
in this manual shall be performed by the
operator.
Scheduled maintenance inspections shall
be completed by qualified service
technicians, according to the
manufacturer's specifications and the
requirements specified in the
responsibilities manual.
Maintenance symbols legend:
The following symbols have been used in
this manual to help communicate the
intent of the instructions. When one or
more of the symbols appear at the
beginning of a maintenance procedure, it
conveys the meaning below.
Indicates tools will be needed to carry out
this operation.
Scheduled Maintenance
Maintenance performed quarterly and
annually must be completed by a person
trained and qualified to perform
maintenance on this machine according
to the procedures found in the service
manual for this machine.
Machines that have been out of service
for more than three months must
receive the quarterly inspection before
they are put back into service.
_________________________________

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Function tests
Fundamentals
The function tests are designed to
discover any malfunctions before the
machine is put into service.
The operator must follow the step-by-
step instructions to test all machine
functions.
A malfunctioning machine must never be
used. If malfunctions are discovered, the
machine must be tagged and removed
from service.
Repairs to the machine may only be
made by a qualified service technician,
according to the manufacturer's
specifications.
After repairs are completed, the operator
must perform a pre-operation inspection
and function tests again before putting
the machine into service.
Do not operate unless:
You learn and practice the principles of safe
machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform function tests prior to
operation.
Know and understand the function tests
before going on to the next section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

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Function tests:
1. Ensure the conveyor is turned on at
power source.
2. Ensure all Emergency stops are out. (Press
reset on control panel if needed)
3. At ground controls; press FWD (3) –Belt
will move forward.
4. Press STOP (2) –Belt will stop.
5. Press REV (1) –Belt will move in reverse.
6. Press STOP (2) –Belt will stop.
7. Press FWD (3) –Belt will move forward.
8. Press EMERGENCY STOP (4) –Belt will
stop.
Note: Once Emergency stop is pressed, the
reset button will need to be pushed to
restart normal function.
7. Repeat process for controls at discharge
control station.

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Workplace inspection
Do not operate unless:
You learn and practice the principles of safe
machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform function tests prior to
operation.
3 Always perform function tests prior to use.
4 Inspect the workplace.
Know and understand the function tests
before going on to the next section.
5 Only use the machine as it was intended.
Fundamentals
The workplace inspection helps the
operator determine if the workplace is
suitable for safe machine operation. It
should be performed by the operator
prior to using the machine in the
workplace.
It is the operator's responsibility to read
and remember the workplace hazards,
then watch for and avoid them whilst
operating the machine.
Workplace Inspection
Be aware of and avoid the following
hazardous situations:
•Bumps, floor obstructions or
debris
•Unstable or slippery surfaces
•Hazardous locations
•The presence of unauthorized
personnel
•Other possible unsafe conditions

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Operating instructions
Fundamentals
The Operating Instructions section
provides instructions for each aspect of
machine operation. It is the operator's
responsibility to follow all the safety rules
and instructions in the operator's, safety
and responsibilities manuals.
Using the machine for anything other
than its intended use is unsafe and
dangerous.
Only trained and authorized personnel
should be permitted to operate this
machine. If more than one operator is
expected to use a machine at different
times in the same work shift, they must
all be qualified operators and are all
expected to follow all safety rules and
instructions in the operator's safety and
responsibilities manuals. That means
every new operator should perform a
pre-operation inspection, function tests,
and a workplace inspection before using
the machine.
Do not operate unless:
You learn and practice the principles of safe
machine operation contained in this
operator's manual.
1 Avoid hazardous situations.
2 Always perform function tests prior to
operation.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.

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Operating instructions:
1. Press desired direction of belt. FWD/
REV.
2. Plan the movement you will make to
place item onto conveyor belt. Remember
to place the item in the centre of belt to
minimise the risk of falling.
3. Place item onto conveyor belt. Ensure
correct manual handling technique is
followed.
(If you think the item was misplaced stop
conveyor and adjust item)
4. To remove an item at the end of the
conveyor. Plan how you will remove the
item safely. Ensure correct manual
handling technique is followed.
Always be aware of correct loading. Do
not load belt with top heavy objects.
5. When the conveyor is not in use, stop
conveyor belt.

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Specifications
Units 1-3 Macadam Road
Earlstrees Industrial Estate
Corby
Northamptonshire
NN17 4JN
01536 206600
Model
UL-500
Machine weight
Minimum 65kg
Maximum payload overall
100kg
Maximum single point payload
50kg
Belt speed
Adjustable
Maximum angle
50°
Electric motor
0.75kw
Noise emissions (A weighted)
>75dB