MachineryHouse CL-40A User manual

INSTRUCTION MANUAL
CL-40A
Centre Lathe (415V)
410 x 1000mm Turning Capacity
L600
Page 1
Instructions Manual for CL-40A (L600)
01/09/2017

7/7/08
L600 / L600D CL-40A ( C6241 )
L604 /L604D CL-60A ( C6246 )
# JK---- SPARES
Spare parts manual
Page 2
Instructions Manual for CL-40A (L600)
01/09/2017

2
Operation Manual Contents
Specification………………………………………………………………….4
1. High Speed Precision Lathe
1-1 Constructional Indication…………………………………………………….8
2. Unpacking and Installation
2-1 Points for Unpacking……………………………………………………….10
2-2 Unloading of the Machine…………………………………………………..10
2-3 Construction of the Ground…………………………………………………11
2-4 Cleaning…………………………………………………………………….11
2-5 Level Adjustment…………………………………………………………...11
3. Electric Circuit Control
3-1 Electric Wiring……………………………………………………………...14
3-2 Electric Device……………………………………………………………...14
3-3 Important Notes……………………………………………………………..14
4. Test Running
4-1 Operation Symbols………………………………………………………….18
4-2 Transmission and Stop of Main Spindle……………………………………19
4-3 Selecting Main Spindle Speed……………………………………………...19
4-4
“Intermittent”
Operation of Main Spindle…………………………………...20
4-5 The Importance and Methods of Spindle Levelling Adjustment…………...20
4-6 Transmission and Stop of Gear Box………………………………………...21
4-7 Operation of Gear Box……………………………………………………...21
4-8 Manual Operation…………………………………………………………..21
4-9 Auto Feed Operation………………………………………………………..22
4-10 Auto Feed Stop Operation………………………………………………....22
4-11 Four Position Auto Feed Stop Operation………………………………….22
4-12 Tailstock Operation………………………………………………………..23
5. Cutting Threads
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Instructions Manual for CL-40A (L600)
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5-1 Lead Screw Drive...........................................................................................24
5-2 Cutting Thread……………………………………………………………...24
5-3 Thread Dial Indicator.....................................................................................24
5-4 Thread and Feed Table...................................................................................26
6. Lubrication
6-1 Lubrication in Headstock…………………………………………………...30
6-2 Lubricating in Gear Box and Apron………………………………………...30
6-3 Useful Reference Lubricating Table for Other Mechanism………………...30
6-4 Lubrication Location………………………………………………………..31
7. Maintenance & Servicing
7-1 Headstock…………………………………………………………………...32
7-2 Apron & Saddle……………………………………………………………..33
7-3 Gear Box……………………………………………………………………34
7-4 Adjustment of Tailstock Centering………………………………………….34
7-5 Belt Tension Adjustment……………………………………………………34
7-6 Foot Brake Belt Adjustment………………………………………………...35
7-7 Brake and Micro Switch Adjustment……………………………………….36
7-8 Adjustment to the Backlash of Lead screw…………………………………36
7-9 Maintenance for Cutting Liquid Coolant Pump…………………………….36
8. Chucks and Chuck Mounting…….…………………………………..37
9. Preventive Maintenance………………………………………………...38
10. Trouble Shooting…………………………………………………………..41
11. Parts List Assembly…………………………………………………...44-92
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Instructions Manual for CL-40A (L600)
01/09/2017

4
Specification
Models
C6241×1000 / C6241×1500 / C6241×2000
Capacity
SwingOverBed
φ
410mm
Swing Over Cross Slide
φ
220mm
Swing in Gap Diameter×Width 640×165mm
Height of Center 205mm
Distance Between Centers 1000mm / 1500mm / 2000mm
WidthofBed 300mm
CuttingToolMax.Section 25×25mm
Total Travel of Cross Slide 285mm
Total Travel of Top Slide 128mm
Headstock
SpindleBore
φ
58mm
SpindleNose D1-6
SpindleMorseTaperinNose,inSleeve M.T.No.6
SpindleSpeedsNumber 12
Spindle Speeds Range 25-2000r.p.m
Thread & Feeds
Lead screw Diameter & Thread
φ
35mm×4T.P.I. or Pitch 6mm
Threads Imperial Pitches 2-112 T.P.I. (60nos)
Threads Metric Pitches 0.1-14mm (41nos)
Diametrical Pitches 4-112D.P. (50nos)
Module Pitches 0.1-7M.P. (34nos)
LongitudinalFeedsImperial 0.0011″-0.0633″/Rev (42nos)
Longitudinal Feeds Metric 0.031-1.7mm/Rev (42nos)
Cross-Feeds Imperial 0.00033″-0.01837″(42nos)
Cross Feeds Metric 0.014-0.784mm (42nos)
Tailstock
Total Travel of Tailstock Quill 130mm
Tailstock Quill Diameter
φ
60mm
TaperInTailstockQuill M.T.No.4
Motor
SpindleDriveMotor 5.5kW(7.5HP)3PH
CoolantPumpMotor 0.1kW(1/8HP)
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Instructions Manual for CL-40A (L600)
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Weight & Measures
Machine Space Required
(L×W×H): cm 220×108×134 / 275×108×134 / 325×108×134
Packing Case Dimensions
(L×W×H): cm 225×112×162 / 280×112×156 / 330×113×156
Net Weight 1670kg / 1920kg / 2070kg
Gross Weight 1980kg / 2265kg / 2450kg
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Instructions Manual for CL-40A (L600)
01/09/2017

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Specification
Models
C6246H×1000 / C6246H×1500 / C6246H×2000
Capacity
SwingOverBed
φ
460mm
Swing Over Cross Slide
φ
270mm
Swing in Gap Diameter×Width 690×165mm
Height of Center 230mm
Distance Between Centers 1000mm / 1500mm / 2000mm
WidthofBed 300mm
CuttingToolMax.Section 25×25mm
Total Travel of Cross Slide 285mm
Total Travel of Top Slide 128mm
Headstock
SpindleBore
φ
58mm
SpindleNose D1-6
SpindleMorseTaperinNose,inSleeve M.T.No.6
SpindleSpeedsNumber 12
Spindle Speeds Range 25-2000r.p.m
Thread & Feeds
Lead screw Diameter & Thread
φ
35mm×4T.P.I. or Pitch 6mm
Threads Imperial Pitches 2-112 T.P.I. (60nos)
Threads Metric Pitches 0.1-14mm (41nos)
Diametrical Pitches 4-112D.P. (50nos)
Module Pitches 0.1-7M.P. (34nos)
LongitudinalFeedsImperial 0.0011″-0.0633″/Rev (42nos)
Longitudinal Feeds Metric 0.031-1.7mm/Rev (42nos)
Cross-Feeds Imperial 0.00033″-0.01837″(42nos)
Cross Feeds Metric 0.014-0.784mm (42nos)
Tailstock
Total Travel of Tailstock Quill 130mm
Tailstock Quill Diameter
φ
60mm
TaperInTailstockQuill M.T.No.4
Motor
SpindleDriveMotor 5.5kW(7.5HP)3PH
CoolantPumpMotor 0.1kW(1/8HP)
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Instructions Manual for CL-40A (L600)
01/09/2017

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Weight & Measures
Machine Space Required
(L×W×H): cm 220×108×137 / 275×108×137 / 325×108×137
Packing Case Dimensions
(L×W×H): cm 225×112×162 / 280×112×156 / 330×113×156
Net Weight 1720kg / 1970kg / 2120kg
Gross Weight 2045kg / 2330kg / 2515kg
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Instructions Manual for CL-40A (L600)
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1. High Speed Precision Lathe
1-1 Constructional Indication
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Instructions Manual for CL-40A (L600)
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No. Description No. Description
1 Main Spindle Speed Change Lever 20 Saddle Fixture Screws
2 High/Low Speed Change Lever 21 Foundation Adjustment Bolts
3 Main Spindle Speed Change Lever 22 Start Lever
4 Forward/Reverse Lever 23 4-Position Auto Stop Lever
5 Thread Feed Select Lever 24 Lead screw
6 Thread Feed Change Lever 25 Auto Feed Rod
7 10 Steps Feed Change Disc 26 Tailstock Set Over Adjust Screws
8 Power Switch 27 Tailstock Body
9 Intermittent Switch 28 Tailstock Hand-wheel
10 Coolant Pump Switch 29 Tailstock Body Clamping Lever
11 Start Spindle Control Knob 30 Tailstock Spindle Locking Lever
12 Eccentric Center Ring 31 Rack
13 Longitudinal Apron Hand-wheel 32 Compound Rest Handle
14 Cross Slide Feed Knob 33 Coolant Control Valve
15 Auto Stop Centering 34 Compound Rest
16 Auto Feed Lever 35 Four Way Tool Post
17 Foot Brake Pedal 36 Tool Post Clamping Lever
18 Half Nut Engaged Lever 37 Thread Dial Indicator
19 Feed Select Lever
(Longitudinal & Cross Feed) 38 Lamp
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Instructions Manual for CL-40A (L600)
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2. Unpacking and Installation
2-1 Points for Unpacking
For short distance transportation of this machine, fix it onto the truck by hemp rope:
while for long distance, packed by a wooden case or dispatched by container. Please
first to check if there is any damage on packing when arrive. After unpacking
carefully inspect whether it exists any injury or insufficiency. If any contact us
immediately for proper settlement or any of the damages of the machine will receive
no any compensation from us.
2-2 Unloading of the Machine
When the machine is unloaded from the car or to be moved, please proceed with
following steps (as illustrated 2-2)
1) Preparing two round sticks (long approx.830mm dia 40mm) insert into the
preserved holes on lathe bed. Then lift up with applying wires on both end of the
stick.
2) Lifting the machine by a crane.
3) Before lifting adjust the position of Lathe Apron and Tailstock to maintain the
balance of machine.
4) When the machine was shifted to its destination. always handle with care to put
it down. Don’t let go of it to hit the ground or it will affect the accuracy of the
machine.
Note: Machine weight can be seen in Specification Table.
5) For the adjustment of electric control, keep the distance between machine and
wall not less than 600mm.
illustration 2-2
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Instructions Manual for CL-40A (L600)
01/09/2017

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illustration 2-5
2-3 Construction of the Ground
Due to the recent tendency of
utilizing Utilizing Ultra-Hard Alloy
Steel tools, it surely increase the
speed of heavy cutting comparing to
the previous steel tools. But, in the
mean time, it easily happens to the
vibration of the machine. For assuring
better cutting result, it requires a very
strong and steady construction of
ground. (Please refer to right
illustration of construction of ground)
2-4 Cleaning
All our machine are with a anti-rust
oil layer before delivery. After inspection, please remove to clean the slideways, lead
screw, shafts and other polished parts by a soft cloth with cleanser (do not use
gasoline or cellulose solvent to avoid fire or explosion). Then apply a thin layer of oil
for lubricating purpose. Push those movable parts such as: Tool Holder, Tailstock back
and forth.
2-5 Level Adjustments
Wait until the fixture screws and cement completely concrete to start adjusting lathe
bed horizontally. In doing this, place a leveling instrument (with accuracy 0.02 mm/
1000mm) upon the grooves of lathe bed to confirm the level of right and left side.
Same procedure for the front and rear leveling.
The allowance of level should be adjusted within 0.04
mm/ 1000mm.
Screw up the nuts, check again, if
whatever errors occur due to tightly
screw-up thereinafter, adjustment may
require to be done again.
As per illustration indicated, place
two leveling instruments on lathe bed to
check the level by pushing them back
and forth in its possible maximum
moving range.
illustration 2-3
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Instructions Manual for CL-40A (L600)
01/09/2017

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illustration 2-3
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Instructions Manual for CL-40A (L600)
01/09/2017

13
illustration 2-3
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Instructions Manual for CL-40A (L600)
01/09/2017

14
3. Electric Circuit Control
3-1 Electric Wiring
You can find the electric control box by open the metal cover behind the lathe bed.
Connect the terminals “R”,“S” and “T” to power source. Note that the specification of
the electric wires must be above 8 sqr. mm of its cross section area. Power switch of
the machine and power source should be with fuse and the machine ought to be
grounded.
3-2 Electric Device
1) The electric pannel is equipped with cut-off device and solennoid contactor for
avoiding from overloaded breakdown of motor.
2) Tumbler Rotation Switch connect with Micro Switch.
3) Foot brake is connected with micro switch, braking prior to the manually starting.
Whenever you release the foot brake, you need to re-operate Spindle Control Lever
again to resume the operation of main spindle.
4) On top of the control box, there exist a “INTREMITENT” button for in-
termittent operation of the spindle.
3-3 Important Notes
**Check the rotating direction of spindle after wiring:
1. Turn on the power switch.
2. Slightly push “INTREMITENT” button.
3. Look at the rotating direction of Main Spindle from Tailstock.
4. If it is of anti-clockwise, you’ve got a right wiring.
5. If oppositely, exchange any of two wires among “R” “S” “T” terminals.
**If the power indicating lamp is on but you can not start the motor. Thus, it is
overloaded.
If it happens the current out of limit, the cut-off device will activate immediately. In
this moment, please turn off the power then press slightly the recovery plate near
cut-off device in the control box. It will work again. (electric circuit program as
illustrated on next page)
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Instructions Manual for CL-40A (L600)
01/09/2017

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PE
KM1
KM2
U1
V1
W1
M
TC
KM1
KM2
KM1
KM2
FR1
FR2
FU1
KM3
U
V
W
M
FR1 FR2
SQ1
SQ2
SQ3
SQ4
SA1
SB1
HD
XD
SA2
SB2
KM3
KM4
KM4
KM4 KM4
FU2 5A
FU3 3A
M1
M2
S50A
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
1U
1V
1W
1U1
1V1
1W1
0
1
24
56
7
8
9
10
11
12
13
14
15
16
1718
19
20
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Instructions Manual for CL-40A (L600)
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PE
KM1
KM2
U1
V1
W1
M
MAIN
MOTOR
TC
KM1
KM2
KM1
KM2
FR1
FR2
FU1
KM3
U
V
W
PUMP
M
FR1 FR2
SQ1
SQ2
SQ3
SQ4
SQ5
SA1
SB1
HD
XD
SA2
SB2
KM3
KM4
KM4
KM4
KM4
FU2 5A
FU3 3A
WIRING DIAGRAM
M1
M2
S50A
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
1U
1V
1W
1U1
1V1
1W1
0
1
234
56
7
8
9
10
11
12
13
14
15
16
1718
19
20
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Instructions Manual for CL-40A (L600)
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PE
KM1
KM2
U3
V3
W3
M
TC
KM1
KM2
KM1
KM2
FR1(11A)
FR2(0.4A)
QM1(30A)
KA1 M
FR1 FR2
SQ1
SQ2
SQ3
SQ4
SQ5
SB3
SB1
HD
XD
SA2
SB2
KA1
KA0
KA0
KA0 KA0
QM2(5A)
QM3(3A)
M1
M2
S
L1
L2
L3
1L1
1L2
1L3
2L1
2L2
2L3
3L1
3L2
3L3
1U3
1V3
1W3
0
1
23
4
5
6
7
8
9
10
11
12
13
14
15
16
1718
19
U1
V1
W1
V2
W2
U2
KM3
KM4
T
KM1 KM2
KM3
KM4
T
COM
21
22
23
24
25
KM3
KM4
4L1 4L2
QM4
KA3
KA3
3 380V50Hz
(1A)
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Instructions Manual for CL-40A (L600)
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18
4. Test Running
4-1 Operation Symbols
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Instructions Manual for CL-40A (L600)
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4
-
3
4-2 Transmissions and Stop of Main Spindle
You can start test run when you follow the previous steps as illustrated by the
Manual. Position the High/Low Speed Lever (2) in “L”, Main Spindle Speed Change
Lever (3) in left position, Forward / Reverse Lever (4) in the middle of “N” position.
Turn Start Lever (11) Right and push down to rotate obversely the spindle; pull up to
rotate reversely. By using Spindle Control Lever to operate the machine in normal
condition, use brake when it
needs to stop in emergency.
Naturally, in this case, you
need to push the Spindle
Control Lever again in the
middle position to re-start the
Spindle.
Turn on Pump switch (10)
to start pump. Adjust Valve
(33) is used for adjusting the
required quantity of cooling
water.
4-3 Selecting Main Spindle Speed
The speed of main spindle is consisted of 3 speed change lever, i.e. Speed Change
Lever (1), High/Low Speed Lever (2) and Main spindle Speed Select Lever (3) to
perform 12 speed change. When you shift High/Low Speed Lever (2) to the neutral
position in between “H” and “L”, you can rotate the Main Spindle only with you
hands. For the safely
reason and not to injure the
gear every speed change
must operate in the time
while motor stops. If the
teeth of the gear can not be
properly engaged, push
“INTERMITENT” button
(9) then shift Speed
Change Lever (1)(2) or (3)
to change the rotating
speed.
CAUTION: DO NOT CHANGE SPEED WHILE SPINDLE IS RUNNING.
BE SURE ALL GEARS ARE PROPERLY ENGAGED BEFORE
STARTING.
4-2
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Instructions Manual for CL-40A (L600)
01/09/2017