Mackie 1604-VLZ PRO User manual

1604-VLZ PRO
16-CHANNEL MIC/LINE MIXER
SERVICE MANUAL
1998MACKIEDESIGNS,INC.
820-173-00
Page 3 is interactive

2
SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY
EXPERIENCED REPAIR TECHNICIANS ONLY

3
INTRODUCTION
This manual contains basic service information. It is essential that you have a
copy of the user’s manual as this contains the complete operating instructions.
SERVICE TECHNICAL ASSISTANCE
MackieDesigns, Service Technical Assistance, is available 8AM- 5PM PST, Monday through
Friday for Authorized Mackie Service Centers, at 1-800-258-6883. Feel free to call with any
questions and speak with a carefully-calibrated technician. If one is not available, leave
a detailed message and a qualified Mackoid will return your call asap.
DISCLAIMER
The information contained in this manual is proprietary to Mackie Designs, Inc. The entire
manual is protected under copyright and may not be reproduced by any means without
express written permission from Mackie Designs, Inc.
SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY
EXPERIENCED REPAIR TECHNICIANS ONLY
CONTENTS
INTRODUCTION .................................................................................3
Technical Support ........................................................................3
Disclaimer.......................................................................................3
BLOCK DIAGRAM .............................................................................4
ASSEMBLY ....................................................................................... 5-8
PARTS LIST ..................................................................................... 9-18
FOLD-OUT SECTIONS:
Podule Schematics and PCB .............................................. 219-1
Main board Schematics and PCB......................................220-1
Power Schematics and PCB ............................................... 249-1
Click on any item to open that page
ALL BOARDS

4

5
ASSEMBLY GUIDE
The circled item numbers are
shown in the parts list on page 9

6
ASSEMBLY GUIDE
The circled item numbers are
shown in the parts list on page 9

7
ASSEMBLY GUIDE
The circled item numbers are
shown in the parts list on page 9

8
ASSEMBLY GUIDE
The circled item numbers are
shown in the parts list on page 9

9
090-101-00 Master parts
# PART NO. DESCRIPTION REV QTY NOTES
NOTE: Use the correct
voltage transformer
and the correct fuse.
090-101-00 1604VLZ PRO 120V C3 1
090-101-01 1604VLZ PRO 230V C4 1
090-101-02 1604VLZ PRO 100V C4 1
040-060-00 18GA 1007 RED 11.5 BBL PG A 1
2 040-070-00 18GA 1007 11.5 QD/BBL PLG A 1
3 040-071-00 RIB 26C SHRD PLZ M/F 15” B 1
4 040-072-00 RIB 20C SHRD PLZ M/F 13.5” A 1
5 040-073-00 RIB 40C SHRD PLZ M/F 11.5” B 3
6 040-074-00 RIB 28GA 26C PLZD F/F 6’ A 1
7 040-075-00 RIB 28GA 20C PLZ F/F 13.5” A 1
8 040-076-00 RIB 28GA 40C PLZD F/F 2.5” B 3
9 040-078-00 DIS 18G 1007 7C .156 16.5” B 1
10 040-088-00 DIS 18G 1007 11.5” M BBL A1 1
11 040-089-00 DIS 18G 1007 11.5” QD/FBBL A 1
12 055-219-00-01 PCB ASSY POD 1604VLZ PRO A 1 (all PCB parts are shown on next pages)
13 055-220-00-01 PCB ASSY MAIN 1604VLZ PRO A 1
14 080-120-00 SA POWER SPLY 1604VLZ PRO A1 1 See page 19 for more p/s details
15 080-120-01 SA PS 230V 1604VLZ PRO A1 1
16 080-120-02 SA PS 100V 1604VLZ PRO A1 1
17 400-010-00 BNC PANEL MOUNT B 1
18 550-172-10 SCN CHAS TOP 1604VLZ PRO D 1
19 550-173-00 CHASSIS BOTTOM - 1604VLZ A 1
20 550-174-10 POD TOP - 1604VLZ PRO E 1
21 550-175-00 POD BOTTOM - 1604VLZ A 1
22 550-176-00 BTM CABLE PLATE - 1604VLZ A 1
550-177-00 RACK EAR - 1604VLZ A 2
24 550-209-00 INSULATOR MTL-1604VLZ POD C1 1
25 551-021-00 EXTR PNT ARMREST-1604VLZ A 1
640-001-00 LC IEC SJT 10A/125V 6FT D 1
26 700-004-00 SEMS 8-32X1/4 PHP BLKZC 4
27 700-006-00 MCH 6-32X1/4 PHP BLKZC A 16
28 700-010-06 TF 6-32X1/2 PHP BLKZC A 2
29 700-011-00 MCH 4-40X1/4 BTNSKT BLKOX A 21
30 700-031-01 MCH 6-32X1/4 BTNPIN BLKZC A 1
31 701-002-00 SM B 6X1/4 PHP BLKZC A 14
32 701-016-00 5-20X5/16 PHPII TYP B BLK A 33
33 705-001-00 KEPNUT 6-32 A 1
34 705-003-00 NUT (SPLD W/JACK) A AR
35 710-002-00 WASHER (SPLD WITH JACK) A AR
36 730-032-00 ADHESIVE 2 PART EPOXY 460 A AR
37 750-001-00 BUMPON ROUND BLK .63X.31 A 4
38 760-007-00 BTN 10MM SMALL BLK 1
39 760-048-01 KNOB 9MM LT GRY B 25
41 760-048-03 KNOB 9MM BLU/GRY B 64
42 760-048-04 KNOB 9MM DARK GRAY B 82
43 760-058-01 KNOB SLDR 22X8.26 MOLD LN A 21
44 760-059-10 ENDCAP RIGHT 1604-VLZ B 1
45 760-059-20 ENDCAP LEFT 1604-VLZ B 1
46 780-022-00 LIPSEAL - 1604VLZ B 1
780-032-00 INSULATOR MYLAR-1604VLZ C 1
790-002-00 BAG POLY 12 X 18 2MIL A 1
790-011-00 BAG POLY 20 X 7 X 30 4MIL A 1
800-118-00 BOX 1604VLZ PRO 1
800-122-00 SLEEVE 1604VLZ PRO 1
810-043-00 FOAM END LT MOLD 1604 VLZ 1
810-043-01 FOAM END RT MOLD 1604 VLZ 1
Parts Numbering guide
040- Cables
055- Finished PCB Assy
100- Pots and resistors
200- Capacitors
300- Semiconductors
400- Jacks/Connectors
500- Switches
510- Fuses
550- Chassis Metalwork
600- Transformers
601- Inductors
610- Wires and Cables
640- AC line cords
700- Hardware
760- Knobs/Plastic
770- Fans
790- Misc./Packing
800- Printed Material
860- EPROM

10
055-219-00 REV B, Pod Board
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
110-013-00 RESISTOR CF 33 5% R71-72
115-081-00 RES .25W 1% 6.81 1% R525-556
115-373-00 RESISTOR CF 6K81 1% R493-524
130-003-02 POTRTY 50KG 9MM MN TN PAN 50KG R557
140-051-00 RESISTOR CF 120 5% R1-4 R6 R9 R12 R15 R19 R23 R45-47 R54-56
R59-62
140-065-00 RESISTOR CF 470 5% R269-284 R293 R296-297 R300-301
R304-305 R308-309 R312-313 R316-317
R320-321 R324
140-074-00 RESISTOR CF 1K1 5% R64 R67
140-080-00 RES TF SM .1W 5% 2K0 OHM 2K 5% R111
140-090-00 RESISTOR CF 5K1 5% R24 R27
140-097-00 RESISTOR CF 10K 5% R8 R11 R14 R17 R22 R25 R31 R37-38
R42-43 R48-51 R53 R58 R91-92 R104-105
R116 R127 R130 R132 R135 R138 R141
R144 R147 R150 R152 R155 R158 R161
R164 R167 R170 R558 R567
140-104-00 RESISTOR CF 20K 5% R429 R435-436 R442-443 R449-450
R456-457 R463-464 R470-471 R477-478
R484
141-051-00 RESISTOR TF SMT 120 5% R5 R7 R10 R13 R16 R18 R20-21 R26 R28
R30 R32-36 R39-41 R44 R52 R57 R66 R70
R73 R77-78 R81-82 R88-90 R126 R131
R134 R137 R140 R143 R146 R149 R154
R157 R160 R163 R166 R169 R171-172
145-000-00 RES TF SM . 1W 0 OHM 0 5% R222 R224 R226 R228 R230 R232 R234
R236 R238 R242 R246 R250 R254 R258
R262 R266
145-306-00 RES MF SM . 1W 1% 1K50 OHM 1K50 1% R125 R128-129 R133 R136 R139 R142 R145
R148 R151 R153 R156 R159 R162 R165
R168 R174 R176 R178-179 R181-182
R184-185 R187-188 R190-191 R193-194
R196-197
145-331-00 RES MF SM . 1W 1% 2K49 OHM 2K49 1% R221 R223 R225 R227 R229 R231 R233
R235 R239 R243 R247 R251 R255 R259
R263 R267 R253 R245 R257 R241 R261
R249 R265 R237 R325 R329-331 R335-337
R341-343 R347-349 R353-355 R359-361
R365-367 R371-375 R377-382 R384-389
R391-396 R398-403 R405-410 R412-417
R419-424 R426-428 R430 R434 R437 R441
R444 R448 R451 R455 R458 R462 R465
R469 R472 R476 R479 R483
145-335-00 RES MF SM . 1W 1% 2K74 OHM 2K74 1% R65
145-361-00 RES MF SM . 1W 1% 5K11 OHM 5K11 1% R29 R63 R79-80 R106-108 R112-113 R115
R240 R244 R248 R252 R256 R260 R264
R268 R285-292 R294-295 R298-299
R302-303 R306-307 R310-311 R314-315
R318-319 R322-323 R327-328 R333-334
R339-340 R345-346 R351-352 R357-358
R363-364 R369-370 R432-433 R439-440
R446-447 R453-454 R460-461 R467-468
R474-475 R481-482 R559-566
145-365-00 RES MF SM .1W 1% 5K62 OHM 5K62 1% R173 R175 R177 R180 R183 R186 R189
R192 R195 R198-220

11
055-219-00 REV B continued
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
145-389-00 RES MF SM .1W 1% 10K0 OHM 10K0 1% R68-69 R74-76 R83-87 R93-103 R109-110
R114 R117-124 R326 R332 R338 R344 R350
R356 R362 R368 R376 R383 R390 R397
R404 R411 R418 R425 R431 R438 R445
R452 R459 R466 R473 R480 R485-492
212-001-00 CER .01UF 10% 50V X7R SM 0.01 10% C383-414
212-004-00 CER 220PF 5% 50V NPO SM 220PF 5% C40-41 C53 C318 C320 C322 C326 C328
C330 C332 C351-366
212-005-00 CAPACITORCERAMIC SMT 20PF 5% C7 C12 C18 C24 C48 C54-60
212-006-00 CER 470PF 5% 50V NPO SM 470PF 5% C9 C25 C367-382
212-009-00 CAPACITORCERAMIC SMT 47PF 5% C3-6 C13-16 C27-30 C33-36
212-010-00 CAPACITORCERAMIC SMT 0.1 5% C143-150 C217 C220 C223 C226 C229
C232 C235 C238-254 C415-430 C11 C17
C37-39 C42 C46-47 C62 C64 C183-190
C192 C194 C196 C198 C200 C202 C204
C206
212-018-00 CAPACITORCERAMIC SMT 10PF 5% C151-182
212-019-00 CER 150PF 5% 50V SM 150PF 5% C191 C193 C195 C197 C199 C201 C203
C205 C207-216 C218-219 C221-222
C224-225 C227-228 C230-231 C233-234
C236-237
212-034-00 CAPACITORCERAMIC SMT,X7R 0.022 10% C257 C261 C265 C269 C273 C277 C281
C285 C289 C293 C297 C301 C305 C309
C313 C317
212-036-00 CER 470PF 2% 50V NPO SMT 470PF 2% C61 C65-79 C95-110
212-037-00 CER 1000PF 2% 5OV NPO SMT 1000PF 2% C255-256 C259-260 C263-264 C267-268
C271-272 C275-276 C279-280 C283-284
C287-288 C291-292 C295-296 C299-300
C303-304 C307-308 C311-312 C315-316
220-002-02 CAPACITORLYTICRADIAL TAPE 47UF 10% C1-2 C8 C10 C19-21 C26 C31-32 C43-45
C49-52 C63 C80-94 C111-142 C324 C334
220-003-02 CAPACITORLYTICRADIAL TAPE 47UF 10% C258 C262 C266 C270 C274 C278 C282
C286 C290 C294 C298 C302 C306 C310
C314 C319 C321 C323 C325 C327 C329
C331 C333 C335 C337 C339 C341 C343
C345 C347 C349-350
220-019-02 CAPACITOR LYTIC RADIAL KS TAPE 47UF 10% C22-23
300-003-00 DIODE SIGNAL SMD DL4148 D65-80
301-004-00 DIODE POWER SMD DL4002 D1-64
310-003-02 TRANSISTOR PNP, T&R 2SA1084 Q1-32
311-002-00 X-SISTOR PNP SMD IMBT4403 Q33-80
320-006-00 I.C. LINEAR SMD NJM 2068 U10-33
320-011-00 I.C.LINEAR NJM 4560 U1-2
320-012-00 I.C. LINEAR SMD NJM4560M U3-9
400-005-00 CONNECTOR STR 40P .100 X 2 P1-3
400-022-00 CONNECTORJACK QUADRCA HORIZ J19
400-031-00 CONNECTOR STR 20P .100 X 2 P5
400-043-00 CONNECTOR STR 26P .100 X 2 P4
400-214-00 CONNECTORJACK 1/4”VERT PC J1-18 J20-35 J37-68
MOUNT W/1MM LW
400-223-00 CONNECTORXLR PCMTGVERTFML J69-84
450-219-00 PCB, 1604-VLZ POD Z1
601-004-00 FERRITE BEAD SMB MLB40-5 L1-32
601-007-00 CHOKE,COMMONMODE 50mH L33-48
620-023-00 “3.5”” RIBBON” .100 X 4 J36

12
130-002-02 RESISTOR POT 9MM HORIZ 50KB R118-119 R218-219 R318-319 R418-419
R518-519 R618-619 R718-719 R818-819
R918-919 R1018-1019 R1118-1119
R1218-1219 R1318-1319 R1418-1419
R1518-1519 R1618-1619
130-003-02 RESISTOR POT 9MM HORIZ 50KG R1704 R1716 R1790 R1808
R111 R113 R115 R160 R211 R213 R215
R260 R311 R313 R315 R360 R411 R413
R415 R460 R511 R513 R515 R560 R611
R613 R615 R660 R711 R713 R715 R760
R811 R813 R815 R860 R911 R913 R915
R960 R1011 R1013 R1015 R1060 R1111
R1113 R1115 R1160 R1211 R1213 R1215
R1260 R1311 R1313 R1315 R1360 R1411
R1413 R1415 R1460 R1511 R1513 R1515
R1560 R1611 R1613 R1615 R1660
130-022-02 RESISTOR POT 9MM HORIZ 10KB R120 R220 R320 R420 R520 R620 R720
R820 R920 R1020 R1120 R1220 R1320
R1420 R1520 R1620
130-031-00 RES POT 60MM SLIDE MONO10KD R107 R207 R307 R407 R507 R607 R707
R807 R907 R1007 R1107 R1207 R1307
R1407 R1507 R1607 R1895 R1908 R1919
R1988
130-032-00 RESISTOR POT 60MM SLIDE DUAL 50KD R1921
130-061-02 POT 50KG 12MM DUAL WO SLV 50KG R1778 R1796 R1814 R1834 R1865 R1869
R1938
130-064-02 POT 500KC 12MM DUL WO SLV 500KC R121 R221 R321 R421 R521 R621 R721
R821 R921 R1021 R1121 R1221 R1321
R1421 R1521R1621
130-065-02 POT 10KCA 12MM DL WO SLV10KC/10KA R110 R210 R310 R410 R510 R610 R710
R810 R910 R1010 R1110 R1210 R1310
R1410 R1510 R1610
130-074-02 RESISTOR POT 9MM HORIZ 10KZY R162 R262 R362 R462 R562 R662 R762
R862 R962 R1062 R1162 R1262 R1362
R1462 R1562 R1662
140-032-00 RESISTOR CF 20 5% R1767 R1891
140-037-00 RESISTOR CF 33 5% R1766
140-051-00 RESISTOR CF 120 5% R1765 R1776
140-057-00 RESISTOR CF 220 5% R153 R253 R353 R453 R553 R653 R753
R853 R953 R1053 R1153 R1253 R1353
R1453 R1553 R1653 R1762-1763
140-061-00 RESISTOR CF 330 5% R1756 R1758
140-065-00 RESISTOR CF 470 5% R1755 R1757 R1759
055-220-00 REVA, Main board
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS

13
055-220-00 REV A continued
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
140-066-00 RES TF SM .1W 5% 510 OHM 510 5% R17 R1874 R143-146 R150-152 R161 R202
R243-246 R250-252 R261 R302 R343-346
R350-352 R361 R402 R443-446 R450-452
R461 R502 R543-546 R550-552 R561 R602
R643-646 R650-652 R661 R702 R743-746
R750-752 R761 R802 R843-846 R850-852
R861 R902 R943-946 R950-952 R961
R1002 R1043-1046 R1050-1052 R1061
R1102 R1143-1146 R1150-1152 R1161
R1202 R1243-1246 R1250-1252 R1261
R1302 R1343-1346 R1350-1352 R1361
R1402 R1443-1446 R1450-1452 R1461
R1502 R1543-1546 R1550-1552 R1561
R1602 R1643-1646 R1650-1652 R1661
R1703 R1707 R1715 R1728 R1731 R1754
R1760-1761 R1788-1789 R1806-1807
R1822-1823 R1830 R1842-1843 R1850
R102 R1883 R1896 R1898 R1905-1906
R1910 R1917 R1920 R1923 R1926-1927
R1931 R1934 R1948-1949 R1952 R1972
R1976 R1983-1984 R1990 R1997-1998
140-068-00 RESISTOR CF 620 5% R1753
140-074-00 RESISTOR CF 1K1 5% R101 R149 R201 R249 R301 R349 R401
R449 R501 R549 R601 R649 R701 R749
R801 R849 R901 R949 R1001 R1049 R1101
R1149 R1201 R1249 R1301 R1349 R1401
R1449 R1501 R1549 R1601 R1649
140-076-00 RESISTOR CF 1K3 5% R105 R205 R305 R405 R505 R605 R705
R805 R905 R1005 R1105 R1205 R1305
R1405 R1505 R1605 R1752 R1899 R1911
R1924 R1932 R1977 R1991
140-080-00 RESISTOR CF 2K 5% R1751 R1779 R1783 R1797 R1801 R1815
R1819 R1835 R1839 R1888-1889 R1939
R1942
140-083-00 RESISTOR CF 2K7 5% R1901 R1903 R1913 R1915 R1928 R1935
R1963 R1966 R1968 R1970 R1973 R1979
R1981 R1985 R1993 R1995 R1999
140-086-00 RESISTOR CF 3K6 5% R1710 R1719 R1832 R1893
140-087-00 RESISTOR CF 3K9 5% R124 R134 R224 R234 R324 R334 R424
R434 R524 R534 R624 R634 R724 R734
R824 R834 R924 R934 R1024 R1034 R1124
R1134 R1224 R1234 R1324 R1334 R1424
R1434 R1524 R1534 R1624 R1634 R1750
140-090-00 RESISTOR CF 5K1 5% R104 R112 R114 R116 R128-130 R133 R159
R163 R204 R212 R214 R216 R228-230 R233
R259 R263 R304 R312 R314 R316 R328-330
R333 R359 R363 R404 R412 R414 R416
R428-430 R433 R459 R463 R504 R512 R514
R516 R528-530 R533 R559 R563 R604 R612
R614 R616 R628-630 R633 R659 R663 R704
R712 R714 R716 R728-730 R733 R759 R763
R804 R812 R814 R816 R828-830 R833 R859
R863 R904 R912 R914 R916 R928-930 R933
R959 R963 R1004 R1012 R1014 R1016
R1028-1030 R1033 R1059 R1063 R1104
R1112 R1114 R1116 R1128-1130 R1133

14
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
R1159 R1163 R1204 R1212 R1214 R1216
R1228-1230 R1233 R1259 R1263 R1304
R1312 R1314 R1316 R1328-1330 R1333
R1359 R1363 R1404 R1412 R1414 R1416
R1428-1430 R1433 R1459 R1463 R1504
R1512 R1514 R1516 R1528-1530 R1533
R1559 R1563 R1604 R1612 R1614 R1616
R1628-1630 R1633 R1659 R1663 R1781
R1785 R1799 R1803 R1817 R1828 R1837
R1848 R1859 R1879-1880 R1902 R1904
R1914 R1916 R1946-1947 R1953-1960
R1967 R1969 R1971 R1974 R1980 R1982
R1986 R1994 R1996 R2000
140-091-00 RESISTOR CF 5K6 5% R117 R125 R217 R225 R317 R325 R417
R425 R517 R525 R617 R625 R717 R725
R817 R825 R917 R925 R1017 R1025 R1117
R1125 R1217 R1225 R1317 R1325 R1417
R1425 R1517 R1525 R1617 R1625
140-092-00 RESISTOR CF 6K2 5% R135-136 R235-236 R335-336 R435-436
R535-536 R635-636 R735-736 R835-836
R935-936 R1035-1036 R1135-1136
R1235-1236 R1335-1336 R1435-1436
R1535-1536 R1635-1636
140-094-00 RESISTOR CF 7K5 5% R1748-1749 R1769
140-097-00 RESISTOR CF 10K 5% R109 R122-123 R126 R138 R156 R209
R222-223 R226 R238 R256 R309 R322-323
R326 R338 R356 R409 R422-423 R426 R438
R456 R509 R522-523 R526 R538 R556 R609
R622-623 R626 R638 R656 R709 R722-723
R726 R738 R756 R809 R822-823 R826 R838
R856 R909 R922-923 R926 R938 R956
R1009 R1022-1023 R1026 R1038 R1056
R1109 R1122-1123 R1126 R1138 R1156
R1209 R1222-1223 R1226 R1238 R1256
R1309 R1322-1323 R1326 R1338 R1356
R1409 R1422-1423 R1426 R1438 R1456
R1509 R1522-1523 R1526 R1538 R1556
R1609 R1622-1623 R1626 R1638 R1656
R1702 R1714 R1764 R1768 R1775
R1791-1792 R1809-1810 R1866 R1870
R1884-1885 R1894 R1907 R1918 R1929
R1936 R1987
140-101-00 RESISTOR CF 15K 5% R2050-2051
140-104-00 RESISTOR CF 20K 5% R106 R137 R139-142 R206 R237 R239-242
R306 R337 R339-342 R406 R437 R439-442
R506 R537 R539-542 R606 R637 R639-642
R706 R737 R739-742 R806 R837 R839-842
R906 R937 R939-942 R1006 R1037
R1039-1042 R1106 R1137 R1139-1142
R1206 R1237 R1239-1242 R1306 R1337
R1339-1342 R1406 R1437 R1439-1442
R1506 R1537 R1539-1542 R1606 R1637
R1639-1642 R1721 R1846 R1849 R1890
R1950 R1961
140-108-00 RESISTOR CF 27K 5% R155 R255 R355 R455 R555 R655 R755
R855 R955 R1055 R1155 R1255 R1355
R1455 R1555 R1655

15
055-220-00 REV A continued
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
140-109-00 RESISTOR CF 30K 5% R132 R157-158 R232 R257-258 R332
R357-358 R432 R457-458 R532 R557-558
R632 R657-658 R732 R757-758 R832
R857-858 R932 R957-958 R1032
R1057-1058 R1132 R1157-1158 R1232
R1257-1258 R1332 R1357-1358 R1432
R1457-1458 R1532 R1557-1558 R1632
R1657-1658 R1709 R1718 R1724-1725
R1777 R1782 R1786-1787 R1795 R1800
R1804-1805 R1813 R1818 R1821 R1827
R1833 R1838 R1841 R1847 R1875-1877
R1937 R1941
140-111-00 RESISTOR CF 36K 5% R148 R248 R348 R448 R548 R648 R748
R848 R948 R1048 R1148 R1248 R1348
R1448 R1548 R1648 R1701 R1706 R1713
R1717 R1726-1727 R1729-1730 R1780
R1784 R1798 R1802 R1816 R1820 R1826
R1829 R1836 R1840 R1862-1864 R1868
R1900 R1912 R1925 R1933 R1940
R1943-1945 R1978 R1992
140-112-00 RESISTOR CF 39K 5% R2052-2053
140-117-00 RESISTOR CF 62K 5% R103 R203 R303 R403 R503 R603 R703
R803 R903 R1003 R1103 R1203 R1303
R1403 R1503 R1603 R1705 R1720
R1793-1794 R1811-1812 R1824-1825
R1844-1845 R1867 R1871
140-123-00 RESISTOR CF 100K 5% R108 R131 R208 R231 R308 R331 R408
R431 R508 R531 R608 R631 R708 R731
R808 R831 R908 R931 R1008 R1031 R1108
R1131 R1208 R1231 R1308 R1331 R1408
R1431 R1508 R1531 R1608 R1631 R1722
R1746-1747 R1872-1873 R1881-1882
R1886 R1897 R1909 R1951 R1962 R1964
R1975 R1989
140-130-00 RESISTOR CF 200K 5% R1887 R1922 R1930
140-147-00 RESISTOR CF 1M 5% R127 R147 R227 R247 R327 R347 R427
R447 R527 R547 R627 R647 R727 R747
R827 R847 R927 R947 R1027 R1047 R1127
R1147 R1227 R1247 R1327 R1347 R1427
R1447 R1527 R1547 R1627 R1647 R1965
145-051-00 RESISTOR MF SMT 3R32 1% R1-16
200-003-02 CAPACITORMYLAR T&R 0.033 10% C108-109 C208-209 C308-309 C408-409
C508-509 C608-609 C708-709 C808-809
C908-909 C1008-1009 C1108-1109
C1208-1209 C1308-1309 C1408-1409
C1508-1509 C1608-1609
200-005-02 CAPACITORMYLAR T&R 0.0068 C110-111 C210-211 C310-311 C410-411
C510-511 C610-611 C710-711 C810-811
C910-911 C1010-1011 C1110-1111
C1210-1211 C1310-1311 C1410-1411
C1510-1511 C1610-1611
200-011-02 CAPACITORMYLAR T&R 0.0022 C115 C215 C315 C415 C515 C615 C715
C815 C915 C1015 C1115 C1215 C1315
C1415 C1515 C1615
200-015-02 CAPACITORMYLAR T&R 0.0047 C114 C214 C314 C414 C514 C614 C714
C814 C914 C1014 C1114 C1214 C1314
C1414 C1514 C1614

16
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
212-001-00 CAPACITORCERAMIC SMT 0.01 10% C1755 C1857-1858
212-004-00 CAPACITORCERAMIC SMT 220PF 5% C103 C203 C303 C403 C503 C603 C703
C803 C903 C1003 C1103 C1203 C1303
C1403 C1503 C1603 C1808 C1813 C1818
C1820 C1823 C1825 C1844 C1850
212-005-00 CAPACITORCERAMIC SMT 20PF 5% C123 C150 C223 C250 C323 C350 C423
C450 C523 C550 C623 C650 C723 C750
C823 C850 C923 C950 C1023 C1050
C1123 C1150 C1223 C1250 C1323 C1350
C1423 C1450 C1523 C1550 C1623 C1650
C1701 C1703 C1707 C1709 C1714 C1716
C1720 C1722 C1762 C1765 C1768 C1771
C1774 C1777 C1780 C1783 C1789 C1791
C1797 C1799 C1801 C1828 C1831
212-009-00 CAPACITORCERAMIC SMT 47PF 5% C1713 C1725 C1805 C1810 C1815 C1835
C1837 C1839-1841 C1843 C1846-1847
C1852
212-010-00 CAPACITORCERAMIC SMT .1UF -400 C17-30 C116-119 C122 C124-129
C216-219 C222 C316-319 C322
C324-329 C416-419 C422 C516-519 C522
C524-529 C616-619 C622 C716-719 C722
C724-729 C816-819 C822 C916-919 C922
C924-929 C1016-1019 C1022 C1116-1119
C1122 C1124-1129 C1216-1219 C1222
C1316-1319 C1322 C1324-1329
C1416-1419 C1422 C1516-1519 C1522
C1524-1529 C1616-1619 C1622
C1705-1706 C1718-1719 C1726-1741
C1760 C1803 C1853-1856
212-018-00 CAPACITORCERAMIC SMT 10PF 5% C112 C212 C312 C412 C512 C612 C712
C812 C912 C1012 C1112 C1212 C1312
C1412 C1512 C1612 C1793 C1795
220-002-02 CAPACITORLYTICRADIAL TAPE 47UF 10% C102 C107 C113 C120-121 C202 C207
C213 C220-221 C302 C307 C313
C320-321 C402 C407 C413 C420-421
C502 C507 C513 C520-521 C602 C607
C613 C620-621 C702 C707 C713
C720-721 C802 C807 C813 C820-821
C902 C907 C913 C920-921 C1002 C1007
C1013 C1020-1021 C1102 C1107 C1113
C1120-1121 C1202 C1207 C1213
C1220-1221 C1302 C1307 C1313
C1320-1321 C1402 C1407 C1413
C1420-1421 C1502 C1507 C1513
C1520-1521 C1602 C1607 C1613
C1620-1621 C1702 C1704 C1708 C1710
C1715 C1717 C1753-1754 C1761
C1763-1764 C1766-1767 C1769-1770
C1772-1773 C1775-1776 C1778-1779
C1781-1782 C1784 C1790 C1792 C1794
C1796 C1798 C1800 C1802 C1806-1807
C1809 C1811-1812 C1814 C1816-1817
C1819 C1821-1822 C1824 C1826-1827
C1829-1830 C1832-1834 C1842 C1845
C1848-1849 C1851

17
055-220-00 REV A continued
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
220-013-02 CAPACITORLYTICRADIAL TAPE .22UF 10% C104-106 C204-206 C304-306 C404-406
C504-506 C604-606 C704-706 C804-806
C904-906 C1004-1006 C1104-1106
C1204-1206 C1304-1306 C1404-1406
C1504-1506 C1604-1606
220-014-00 CAPACITOR LYTIC RADIAL KS 2.2UF 10% C1804
220-030-00 CAPACITORLYTICRADIAL 1000UF 10% C1-16
300-003-00 DIODE SIGNAL SMD DL4148 D101 D201 D301 D401 D501 D601 D701
D801 D901 D1001 D1101 D1201 D1301
D1401 D1501 D1601 D1720-1725 D1763
302-002-03 DIODE ZENER SMD DL5230B D1752
304-018-00 DIODE LED T1-3/4 w/flasher GREEN D1753
304-027-02 LED RED W/.425 SPACER TR RED D104 D204 D304 D404 D504 D604 D704
D804 D904 D1004 D1104 D1204 D1304
D1404 D1504 D1604 D1726-1727 D1750
304-028-02 LED YEL W/.425 SPACER TR YEL D1728-1729 D1751
304-029-02 LED GRN W/.425 SPACER TR GRN D103 D203 D303 D403 D503 D603 D703
D803 D903 D1003 D1103 D1203 D1303
D1403 D1503 D1603 D1701-1702
D1730-1749 D1754 D1764
311-002-00 X-SISTOR PNP SMD IMBT4403 Q1703-1704
311-004-00 TRANSISTOR JFET SMD J112 Q1705-1708
311-005-00 X-SISTOR NPN SMD IMBTA06 Q1701 Q1709-1711
320-006-00 I.C. LINEAR SMD NJM 2068 U1713
320-012-00 I.C. LINEAR SMD NJM4560M U101-105 U201-202 U301-305 U401-402
U501-505 U601-602 U701-705 U801-802
U901-905 U1001-1002 U1101-1105
U1201-1202 U1301-1305 U1401-1402
U1501-1505 U1601-1602 U1701-1712
U1714-1719 U1727 U1731-1735
323-002-00 I.C.QUADCOMPARATOR SMD LM339 U1722-1726 U1728
400-005-00 CONNECTOR STR 40P .100 X 2 J1-3
400-031-00 CONNECTOR STR 20P .100 X 2 J5
400-043-00 CONNECTOR STR 26P .100 X 2 J4
400-048-00 CONNECTOR RTA 7P .156 X 1 P1
450-220-00 PCB, 1604 VLZ-MAIN Z22
500-036-00 SWITCH 4PDT PUSH V SNAPIN 4P2T SW107 SW207 SW307 SW407 SW507
SW607 SW707 SW807 SW907 SW1007
SW1107 SW1207 SW1307 SW1407
SW1507 SW1607 SW1703 SW1710
500-037-00 SWITCH 2PDT PUSH V SNAPIN 2P2T SW101-106 SW108 SW201-206 SW208
SW301-306 SW308 SW401-406 SW408
SW501-506 SW508 SW601-606 SW608
SW701-706 SW708 SW801-806 SW808
SW901-906 SW908 SW1001-1006
SW1008 SW1101-1106 SW1108
SW1201-1206 SW1208 SW1301-1306
SW1308 SW1401-1406 SW1408
SW1501-1506 SW1508 SW1601-1606
SW1608 SW1701-1702 SW1704-1709
SW1711-1720
601-002-00 INDUCTOR, AXIAL 4.7UH L1-16
620-023-00 FLAT CBL 4 PIN 3.5” Z21
706-009-00 SPACER, NYLON, LED .385” Z85
706-033-02 STDF SWAGE NO.4 X .555L F Z23-42
760-107-00 BTN 2 COLOR 9X5MM Z16-20 Z43-84 Z86-101 Z108-175 Z216
760-108-00 BTN 2 COLOR 9X9MM Z1-15 Z232

18
055-249-00 REV A, power board
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS
040-341-00 DIS 18AWG 1015 GRN 2.5IN LGTM P2
100-008-00 RESISTOR CF 20 5% R4-5
100-028-00 RESISTOR CF 130 5% R9-10
100-059-00 RESISTOR CF 2K7 5% R7-8
100-061-00 RESISTOR CF 3K3 5% R11-12
100-080-00 RESISTOR CF 20K 5% R1
100-104-00 RESISTOR CF 200K 5% R2 R6
110-059-00 RESISTOR CF 2K7 5% R15-16
110-072-00 RESISTOR CF 9K1 5% R3 R17
122-043-00 RESISTOR MF 5.6 5% R13-14
220-002-02 CAPACITORLYTICRADIAL TAPE 47UF 10% C1-2
220-003-02 CAPACITORLYTICRADIAL TAPE 47UF 10% C4-5 C13
220-005-02 CAPACITORLYTICRADIAL TAPE 470UF 10% C10-11
220-006-00 CAPACITORLYTICRADIAL 2200UF 10% C12
220-007-00 CAPACITORLYTICRADIAL 100UF 10% C3
220-023-00 CAPACITORLYTICRADIAL 6,800UF10% C6-7
220-027-02 CAPACITORLYTICRADIAL TAPE 10UF 10% C8-9
301-001-00 DIODE POWER 1N4002 D5-8 D10-19
301-003-00 DIODE POWER 1N5401 D1-4
302-014-00 DIODEZENER 1N4756 D20
310-006-00 TRANSISTOR POWER NPN TIP29C Q1-2
321-008-00 I.C. ADJ POS 3 TERM VOLTAGE LM317T U2
REGULATOR
321-009-00 I.C. ADJ NEG 3 TERM VOLTAGE LM337T U1
REGULATOR
400-015-00 CONNECTOR STR 7P .156 X 1 P1
400-059-00 CONN QUICK DISC 250 E1-2
400-221-00 HDR 7P .156 LOCK KEY PIN6 P3
400-060-00 FUSE CLIP PCMT Z4-5
450-249-00 PCB, 1604 VLZ II POWER SUPPLY Z3
510-002-00 FUSE 5X20 .5A F1
706-008-00 STANDOFF, SWAGE 4-40 X .34” Z1-2

19
040-090-00 DIS 18G 1007 GRN 10 LUGX2 A 1
040-151-00 DIS 18GA 1015 GRN 8IN LG A 1
040-341-00 DIS 18G 1015 GRN 2.5 LGTM A 1
055-249-00-01 PCB ASSY PS 1604VLZ PRO A3 A1 1 See page 18 for details
080-028-00 SA XRMR 1604VLZ 120V A 1
400-009-00 IEC W/FUSEHOLDER A 1
410-002-00 INSL SILPAD .007 SELF ADH A 2
500-013-00 SW RCKR SPST 6A PWR SFTY A 1
500-016-00 SW RCKR SPST 6A/250V A 1
510-001-00 FUSE SB 1A 5X20MM 250V UL A 1
550-154-00 TRANSISTOR BAR - SR24.4 B 1
550-171-00 BRACKET POWER - 1604VLZ B1 1
550-208-00 SHIELD OUTER PS - 1604VLZ A 1
611-014-00 WIR 18G 1010 BLK 1.75 ST2 C 1
700-006-00 MCH 6-32X1/4 PHP BLKZC A 1
700-011-00 MCH 4-40X1/4 BTNSKT BLKOX A 2
700-035-06 TF 6-32X1/2 PHP CLRZC A 2
700-037-04 MCH 8-32X3/8 FLT 100DG ZC A 4
705-001-00 KEPNUT 6-32 A 3
730-001-00 THERMALJOINTCOMPOUND A AR
730-009-00 ADHESIVE CLEAR B AR
740-009-00 GROMMETRUBBER.437ID A 0.5
080-120-00 Power supply subassembly, 120V
PART NO. DESCRIPTION VALUE REFERENCE DESIGNATORS