Maco RAIL-SYSTEMS S9000 PVC Quick start guide

www.maco.eu
TECHNOLOGY IN MOTION
RAIL-SYSTEMS SLIDING HARDWARE
HS Hardware
HS Gealan
S9000 PVC
ASSEMBLY INSTRUCTIONS
Use
only for certified specialists!

2WINDOWS · DOORS · SLIDING DOORS
Contents
Important Information 3 - 4
Key 5
Version and Application Areas 7
Hardware Overview 8 - 9
Assembly on the frame 10 - 27
Calculation formulas 10 - 12
Threshold 13 - 27
Assembly on the sash 28 - 33
Drilling and milling on the sash 28 - 30
Roller assembly 31
Drive gear assembly 32
Handle assembly 33
Assembly on the sash and frame 34 - 41
Gasket bridge Scheme D 34
Gasket block Scheme D 35
Locking bolts 36 - 37
Striker plates 38 - 39
Locking block 40
 Buerstop 41
Vertical cross-section 42 - 44
Horizontal cross-section 45 - 47

3
WINDOWS · DOORS · SLIDING DOORS
Important Information
Target group
Thisdocumentationisintendedexclusivelyforspecialistcompaniesandcertiedspecialists.
Theworkdescribedmayonlybecarriedoutbyspecialistpersonnel.
Instructions for use and safety
Assemble all hardware parts professionally as described in this manual and observe all safety
instructions.
Overloading or improper operation of the lift and slide hardware may cause the sash to jump
outofitsguide,falloutandcauseseriousinjury.Ifoverloadingoftheliftandslidehardwareis
expectedunderspecialcircumstances,suchasinSchools,Kindergartensetc.,thismustbe
prevented using the appropriate measures,
e.g.
• Adjustmentofthebuerstoptoreducetheopeningwidth,or
• Installationofaprolecylindertopreventimproperuse.
Pleaseobservethetermsofourfunctionalwarranty(https://www.maco.eu/assets/757813)as
well as the conditions of our surface warranty for MACO TRICOAT-PLUS hardware
(https://www.maco.eu/assets/757713).
Observethe“GuidelinesandInstructionsonProductandLiability(GIPL)”oftheQuality
AssociationofLocksandHardware.Thispolicydescribesallsafety-relatedissuesfor
end-usersforwindowandbalconydoortopics.(Downloadavailableonthewebsiteofthe
QualityAssociationofLocksandHardware).
For MACO lift and slide hardware HS, the application ranges given on page 7 must not be
exceeded.Inaddition,GEALAN‘sspecicationsfortheliftandslidedoorhardware,in
particular on possible restrictions on sash dimensions and sash weight, must be strictly
adheredto.
AssemblethecompletehardwareonlyfromMACOhardwarepartsandtherequiredGEALAN
accessories.
WhenusingAccoya(registeredtrademarkofTitanWoodLimited)andacid-treatedwoods(e.g.
Oak,Teak,Larch),useonlytheTRICOAT-PLUSttings.
Usethespeciedscrewsizesasspeciedinthisguide.
Turnthescrewsstraight(unlessotherwisestated)anddonotover-tighten,otherwisesmooth
operationofthehardwaremaybeimpaired.
Fixthescrewsofthesupportingcomponents(e.g.rollers,runningrailandguiderail)inthe
reinforcementprole.
Around the rollers, ensure a positive transfer of the compressive forces onto the reinforcement
prole!
Withthespacer-blocksetting,observethetechnicalguidelineNo.3oftheglaziertrade
“Blockingofglazingunits”.
Donotuseacid-curingsealants,asthesecanleadtocorrosionofthehardwareparts.
Keep the runner of the roller track, the threshold and all folds free of deposits and dirt, and in

4WINDOWS · DOORS · SLIDING DOORS
particularofcementorplasterresidues.Avoiddirectmoistureonthehardwareandcontactof
thehardwarewithacidiccleaningagents.
Attachtheoperatinglabelinaclearlyvisiblemannertothebuilt-inliftandslidesash.The
operatinglabelcanbefoundinthebasecarton.
Donotmakeanyconstructivechangestothehardwareparts.
Ifyouarenotsure,pleaseaskyourMACOcontactpersonforadvice.
Certication
The MACO hardware mentioned in the assembly instructions are tested and regularly
monitoredinstandardisedtestsinaccordancewithEN13126.Theachievedstandards
ClassH3doesnotrefertotheindividualelementsystem.Duetoawiderangeofinuencing
factors, individual element systems may experience minor deviations from standardised
testing, such as:
• theinuenceofprocessingtolerances
• theeectofassemblytolerancesaftertheinstallationoftheelementinthebuilding
• theuseofaccessories(e.g.weatherseals,sealingrails,handles,etc.)
• theuseofadditionalequipment(e.g.slidingdamper,swing-checkdamper,operatingforce
reduction,etc.)and/orattachments(e.g.Aluminiumshells,sunprotectiononthesash,insect
protection)
• Externalenvironmentalinuences(e.g.humidity,sunlight,highorlowtemperatures,
temperatureuctuations,etc.)or
• room-sideinuences(moisture,aggressivecleaningagents,etc.)

5
O
!
WINDOWS · DOORS · SLIDING DOORS
Key
LS Lift and Slide element
SW Sash width
SH Sash height
FOW Frame outer width
FOH Frame outer height
Total length
HH Handle height
BS Backset drive gear
OOptional
Dimensionsin[mm]:Alldimensionswithoutaunitdenitionaregiveninmm
Important Information
FE Fixed element
Permanently elastic sealant

6WINDOWS · DOORS · SLIDING DOORS
Notizen

7
21
Schema A DIN links
FB
RAB
RAH
FH
GM
Schema C
Schema A DIN rechts
Schema D Schema G 1 Schema K
WINDOWS · DOORS · SLIDING DOORS
Version and Application Areas
Area of application
According to the table, the above-mentioned application areas apply to MACO lift and slide
hardware.Fortheprocessingoftheproles,themaximumareasofapplicationandweights
fromthespecicationsoftheprolemanufacturermustbeadheredto.
Item unit
area
Roller track high Rollertrackat
SW (mm) 730 - 3320
SH (mm) 755 - 2860 745 - 2850
Sash weight Sliding sash (kg) max.400*
BS (mm) 37,5
GM Drive gear Size 1 - 2 (mm) 410 400
GM Drive gear Size 3 - 4 (mm) 1010 1000
*From a sash weight of 200 kg, the use of a drive gear damper is recommended.
(Ordering of drive gear dampers is possible via the Technical Online Catalogue (TOM) or via the short catalogue.)
SchemeADINleft SchemeADINright
Scheme C
Scheme KScheme G1Scheme D

8
9
11
10
12
11
14
16
8
4
9
7
11
10
10 15
16 8
60
5
3
6
65
31
20
55 55
56
31
26
31
21
31
29 22
29 22
58
57 58
40 31 31
28
28
28
2
1
28
32
25 37 29
27
25 37 29
32
27
25 37 29
32
27
25 37 29
32
27
19
17
18
16
36
35
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Hardware overview

9
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Hardware overview
Pos. Item name
1HS handle
2LiftdrivegearlocksDM37.5PZ
3ConnectingrodpunchedHS16.4x4
4MACO GRP threshold with hinging groove
5MACO Fiber-Therm roller track,
2.5mmasymmetrical
6MacoPVCintermediateprole
7Gealanattachmentrailforxedsash,
length = 100 mm
8Connection plate for Fibertherm
Gealan S9000 silver
9EPDMgasketforconnectionplate2mm
10 EPDMgasketforrollertrackgroove6mm
11 Hardware screw Pozidrive 4 x 30 Silver
12 Sealing plate with drainage for
intermediateproleleftSilver
14 EPDMgasketforgasketplate2mmleft+right
Black
15 EPDMgasketforbuerstopbarxedsash
Gealan S9000
16 EPDMgasketforintermediateproleGealanS9000
17 EPDMgasketforcentrearea2mmblack
18 EPDMsealBlackforrollertrackatGealanS9000
EPDMsealBlackforrollertrackhighGealanS9000
19 Gasket bridge HS for 12 mm air
20 Front roller HS with brushes 300 kg silver
21 Rear roller HS with brushes 300 kg silver
22 BuerstopSoft20mmhighGrey
25 Packer for HS-PVC locking bolt,
thickness=0.5+1mmsilver
26 Rod guide for roller track high, groove 17 x 22
27 CountersunkscrewsB4.8x80
28 CountersunkscrewsB4.8x60
29 CountersunkscrewsB4.8x38
31 CountersunkscrewsB4.8x19
32 CountersunkscrewsB4.8x90
37 Locking
40 HS locking block 300/400 kg
OPTIONAL
Pos. Item name
35 PackungAnschlagpuer28mmAbstand
36 Senkblechschrauben B 4,8 x 80
55
HS Laufwagenunterfütterung für vorderen
und hinteren Laufwagen 10 mm stapelbar
Silber
56 StangenführungfürLaufschieneach
Nut27x22
57 Senkblechschrauben B 4,8 x 25
58 SpanplattenschraubePZ5x30Senkkopf
60 MACO Fibertherm Schnapper für
Laufschieneach
65 MACOFiberthermAufdopplungsprol

10
88,5
88,5
L = RAB
65
L = FB - 76
L = RAB - 152
Schema A
RAB
FB
5
6
6
4
FB
65
FB
FB Design 14
65
14
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Calculation formulas Scheme A
Scheme A

11
88,5
12
RAB
FB FB
Schema C
RAB
FB FB
Schema G1
88,5
L = (2 x FB) - 88
L = RAB
L = RAB - 145
65
88,5
L = RAB
L = FB - 76
88,5
L = FB - 76
65
6
65
L = FB - 76
5
6
4
5
6
6
4
6
6
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
CalculationformulasSchemeC+G1
Scheme C
Scheme G1

12
2
1
88,5
L = FB - 79
88,5
L = FB fix -179
88,5
L = FB - 79 65
L = RAB - 160
65
L = RAB
FB fix
65
L = FB - 61 L = FB - 6
L = RAB
65
L = RAB - 153
FB
FB
RAB
FB
FBFB
Schema K
RAB
Schema D
5
6
6
4
5
6
6
4
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
CalculationformulasSchemeK+D
Scheme K
Scheme D

13
X
X
X
X
Ø 8
No. 227627
Ø 6
Ø 8
Ø 6
RAB
Ø 14
Ø 8
Ø 8
Ø 14 Ø 14
No. 227627
No. 227627
100
32,5
26
2217
19,5
4
4
4
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Standard Scheme A, C, G1, K

14
Ø 4 x 30
≤ 300
50 20
≤ 300
XX
X
XX
65
88,5
Ø 4 x 30
Ø 3
Ø 4 x 30
Ø 3
10°
Ø 4
11
11
16
16
12
16
8
8
6
6
8
8
8
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Standard Scheme A, C, G1, K

15
!
(2x / Lm + 1)
Ø 4 x 30
Ø 3
≤ 500
90
11
12
10
14
9
7
7
7
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Standard Scheme A, C, G1, K

16
No. 206231
Ø 4 x ...
Ø 3
max. 300
Ø 7,5 x 122
5
5
60
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Standard Scheme A, C, G1, K

17
X
X
X
X
Ø 8
No. 227627
Ø 6
Ø 8
Ø 6
RAB
Ø 8
Ø 8
Ø 14
Ø 14
Ø 14
No. 227627
No. 227627
100
32,5
26
22
17
19,5
4
4
4
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Design Scheme A, C, G1, K

18
Ø 4 x 30
≤ 300
50 20
≤ 300
XX
X
XX
65
88,5
Ø 4 x 30
Ø 3
Ø 4 x 30
Ø 3
10°
Ø 4
11
11
16
16
12
16
8
8
6
6
8
8
8
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Design Scheme A, C, G1, K

19
X
Ø 6
Gealan No. 6.394.54
X
XX
X
Li
La
Li
Ø 4 x 30
≤ 300
50 20
≤ 300
Li = RAB/2 - 109
La = RAB/2 - 42
Li = RAB/4 - 109
La = RAB/4 - 42
Ø 4 x 30
Ø 3
16
6
6
16
12
11
12
12
16
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Design Scheme A, C, G1, K

20
lt. Gealan
Gealan
65
!
No. 206231
Ø 4 x...
Ø 3
max. 300
914
10
5
5
60
WINDOWS · DOORS · SLIDING DOORS
Assembly on the frame
Threshold Design Scheme A, C, G1, K
according to
Gealan