Macurco AimSafety PM 100 User manual

IMPORTANT: Keep these user instructions for reference.
AimSafety™ PMR100RBump Test & Calibration
Station
Bump Test and Calibration Station for PMR100
User Instructions

PM100 Bump Test and Calibration Station
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1 General Safety Information...................................................................................................................................... 3
1.1 List of warnings................................................................................................................................................. 3
2 Use Instructions and Limitations .............................................................................................................................. 4
2.1 Use For.............................................................................................................................................................. 4
2.2 Features............................................................................................................................................................ 5
2.3 Specifications.................................................................................................................................................... 5
3 Operation.................................................................................................................................................................. 6
3.1 Power................................................................................................................................................................ 6
3.2 LEDs .................................................................................................................................................................. 6
3.3 Charge Battery.................................................................................................................................................. 6
3.4 Gas Cylinder Installation................................................................................................................................... 6
3.5 Exhaust Port...................................................................................................................................................... 7
4 Testing ...................................................................................................................................................................... 7
4.1 Bump Test......................................................................................................................................................... 7
4.2 Calibration ........................................................................................................................................................ 7
4.3 Test Troubleshooting........................................................................................................................................ 8
4.3.1 Unit LED does not turn on or test is not performed................................................................................. 8
4.3.2 All tests fail ............................................................................................................................................... 8
4.3.3 Test results not stored.............................................................................................................................. 8
5 Station Manager Software ....................................................................................................................................... 8
5.1 Download and Installation ............................................................................................................................... 9
5.1.1 Download the software............................................................................................................................ 9
5.1.2 Install the software................................................................................................................................... 9
5.2 Connect to the Calibration Station................................................................................................................. 11
5.2.1 Connect Using PM Link........................................................................................................................... 11
5.2.2 Connect Using USB Disk.......................................................................................................................... 12
5.3 Use the Software............................................................................................................................................ 12
5.3.1 Station Tab.............................................................................................................................................. 13
5.3.2 PM100 Tab.............................................................................................................................................. 15
5.3.3 Logs Tab .................................................................................................................................................. 18
5.3.4 Time Tab ................................................................................................................................................. 20
6 AimSafety Product limited warranty ...................................................................................................................... 21
Technical Support Contact Information ....................................................................................................................... 21
General Contact Information........................................................................................................................................ 21

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1General Safety Information
1.1 List of warnings
WARNING
Each person using this equipment must read and understand the information in this
user manual before use. Use of this equipment by untrained or unqualified persons or
use that is not in accordance with this user manual, may adversely affect product
performance.
This equipment may not function effectively below 41°F or above 104°F (5°C or above
40°C). Using the equipment outside of this temperature range may adversely affect
product performance.
This equipment helps ensure gas monitors can accurately test for the presence and
concentration level of a certain specified airborne gas. Misuse may produce an
inaccurate reading, which means that higher levels of the gas being monitored may be
present and could result in overexposure and cause serious injury or death. For proper
use, see supervisor or User manual, or contact Technical Support at 1-844-325-3050.
Do not disassemble unit or attempt to repair or modify any component of this
instrument. This instrument contains no user serviceable parts, and substitution of
components may impair product performance.
Using a certified gas with a concentration other than the one listed for this equipment
when conducting a calibration verification test (bump test) will produce inaccurate
readings. This means that higher levels of the gas being monitored may be present and
could result in overexposure. For proper use, see supervisor or User manual, or
contact Technical Support at 1-844-325-3050.
The following steps must be performed when conducting a calibration verification test
(bump test) to ensure proper performance of the monitor. Failure to do so may
adversely affect product performance.
•When performing a calibration verification test (bump test) only use certified
calibration gas at the required concentration level.
•Do not test with expired calibration gas.
•Do not cover or obstruct display or visual alarm cover.
•Ensure sensor inlets are unobstructed and are free of debris
Failure to follow instructions outlined in this user manual can result in sickness or
death.

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2Use Instructions and Limitations
2.1 Use For
The AimSafety Bump/Calibration Station for PMR100Ris an all-in-one testing/calibration station for PMR100Rportable gas
monitors. The Bump-Calibration Station utilizes the IR communication of the PMR100RMonitors to perform testing and
calibration by pressing only a single button. Operation of the station only requires the use of two buttons. Learning
to use the station takes only minutes.
It is designed to quickly perform bump tests/calibration for multiple PMR100Rmonitors. It can test/calibrate up to four
detectors simultaneously, which reduces the testing time and gas usage. The Bump-Calibration Station will work
with PMR100RHR2RS, CO, and OR2Rmonitors.

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2.2 Features
•Simultaneously test four PMR100Rgas monitors
•Rechargeable internal battery lasts up to 1000 bump tests on a single charge
•Internal gas cylinder regulator and pressure gauge
•USB flash drive for bump test and event log storage
•Configuration using the Docking Manager software
•Firmware updates using the docking manager software
•Rugged case
•Computer not required for normal operation
WARNING
Each person using this equipment must read and understand the information in this
user manual before use. Use of this equipment by untrained or unqualified persons or
use that is not in accordance with this user manual, may adversely affect product
performance.
2.3 Specifications
•Size: 18.50" x 16.14" x 8.66" (47 x 41 x 22cm)
•Weight: 18 Lbs. (8.2kg) Without cylinder
•Operating Temperature:41° to 104°F (5° to +40°C)
•Warranty: 2-years
•Battery Type: Rechargeable Lithium Ion
•Battery life: ~1000 Bump Tests
•LEDs: 5 red/green/orange LEDs (1 for each bay, 1 for power indicator)
•Memory: USB 8GB Standard
•Log Capacity: Approximately Up to 10 million tests (with 8GB removable USB memory)
•Functions performed: Bump Test and Calibration
•Information Stored: Bump/Cal Logs, Individual Monitor Event Logs, Firmware and Unit Configurations
•Gases Available: CO, H2S and O2
•Gas Cylinder: Compatible with 58L cylinders
•Charging Adaptor: 12V DC @ 3A

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3Operation
The Bump-Calibration Station is operated using only two buttons.
3.1 Power
To turn on the power,
1. Press either the Bump Test or the Calibration button for one second.
2. The Power LED will initially turn on to orange, then switch to green when the unit is ready. If the unit has a
low battery, the power LED will switch to red.
3. If the USB is full or is not detected, the power LED will initially flash orange for five seconds.
To turn off the power,
1. Press and hold the Bump Test and Calibration button simultaneously for one second.
2. The power LED will shut off indicating the unit has been switched to sleep mode.
NOTE: The unit will automatically switch to sleep mode after 5 minutes of inactivity.
3.2 LEDs
There are 5 LEDs on the Bump-Calibration Station which indicate the operation status.
LED
Color
Description
Operation Status
Unit LEDs
On
Testing
On
Test Failed
On
Test Passed
Blinking (5 sec.)
Communicating
Power LED
On
Ready
Blinking (5 sec.)
No USB/USB Full
On
Low Battery
3.3 Charge Battery
The charging port is located on the left side of the unit. The unit comes with a DC adapter which can be used to
charge the unit using a 110V power supply. A full charge will take approximately 3 hours and will last for
approximately 1000 bump tests.
3.4 Gas Cylinder Installation
Gas cylinders are available in single gas and multi-gas concentrations. They must have the C10 fitting on them. Gas
cylinders are available through local distribution or from AimSafety.
To install a new gas cylinder,
1. Remove the two thumbscrews located between the handle and the edge of the case.
2. Lift the handle to open the gas cylinder compartment.
3. Attach the cylinder to the gas regulator by threading the bottle into the fitting until tight.
4. Secure the cylinder with the three cylinder straps.
5. Close the cylinder compartment.
6. Check the pressure gauge to confirm adequate pressure.
7. Replace the two thumbscrews.

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The Gas Expiration date and Gas Bottle Lot # can be recorded using the Bump-Calibration Station Manager software
(See Section 5.3.1.1 Station Info).
3.5 Exhaust Port
The exhaust port is located on the left side of the unit next to the charging port. During an active test, the test gas
will exit the unit through this port. Optionally, tubing can be attached to the exhaust port to direct the used test gas
to a suitable location.
4Testing
Place up to four activated monitors in the bays for testing. Confirm that the installed test gas cylinder matches the
gas types required by the monitors being tested. The Bump-Calibration Station can test monitors with different gas
types at the same time if using a multi-gas cylinder.
Every test (Bump test and Calibration) can also automatically perform the following optional operations (See Section
5.3.1.2 Enable/Disable Function):
•Upgrade each monitor’s firmware (if required)
•Test each monitor’s beeper
•Configure each monitor’s user options (as required)
•Download each monitor’s logs and save them to the USB memory
•Record the test to the USB memory
NOTE: All empty bays must have a rubber cap installed before a test can be performed. Without the rubber cap
installed, excess test gas will leak out of the empty bay.
4.1 Bump Test
All monitors need to be periodically tested with a known concentration of gas to verify the sensor is responding
correctly to the target gas. This test is called a bump test.
To perform a bump test,
1. Place the monitor(s) into the bays.
2. With the Bump-Calibration Station powered on, press the Bump Test button for one second to start the test.
The unit LED will turn Orange when the test has started.
3. The unit LED will remain Orange while the test is in progress. A bump test will take approximately 20
seconds.
4. When the test is complete, the unit LED will turn Green for a successful test or Red if it fails.
5. Remove the monitor from the bay.
NOTE: Any monitors that fail a bump test will require calibration before use.
4.2 Calibration
Calibration is the process of adjusting the sensor’s response by using a specific concentration of calibration gas.
Sensors will lose accuracy over time for a variety of reasons. Therefore, it is important to perform a full calibration
periodically to ensure the sensors response to the target gas are accurate.
A proper calibration requires a Zero Calibration (also called a Fresh Air Calibration) and a Span Calibration.

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The Bump-Calibration Station performs the Span Calibration but does not perform the Zero Calibration.
It is recommended to perform a Zero Calibration prior to performing the Span Calibration using the Bump-
Calibration Station. A Zero Calibration can be done using the PMR100Rmonitor interface or with the assistance of the
PM Link.
To perform a Span Calibration,
1. Place the monitor(s) into the bays.
2. Press the calibration button for one second to start the test. The unit LED will turn Orange when the test has
started.
3. The unit LED will remain Orange while the calibration is in progress. The calibration will take approximately
60 seconds for 0R2Rand 90 seconds for CO and HR2RS.
4. When the calibration is complete, the unit LED will turn Green for a successful calibration or Red if it fails.
5. Remove the monitor from the bay.
NOTE: Do not use a monitor that fails a calibration.
4.3 Test Troubleshooting
4.3.1 Unit LED does not turn on or test is not performed
•Clean monitor IR window
•IR interference (bright lights/sunlight)
•Monitor in gas alarm state
4.3.2 All tests fail
•Gas cylinder empty – Check pressure gauge. Gas pressure should read at least 100 psi for proper operation.
•Gas Expired – Gas expiration date is located on the gas cylinder.
•Wrong gas concentration(s).
•Wrong gas type.
•If a monitor fails 3 consecutive test attempts, please contact AimSafety Technical Support.
4.3.3 Test results not stored
•USB drive not installed or corrupted – Power LED will flash orange for five seconds during startup.
•USB drive full – Power LED will flash orange for five seconds during startup.
5Station Manager Software
The Bump-Calibration Station Manager software is used to configure the Bump-Calibration Station. The software can
make changes to the Bump-Calibration Station settings using a PM Link device or the included USB Disk.
Not all software features are available when using the USB Disk. The table below shows the available features:
Feature
Available with PM Link?
Available with USB Disk?
PM
R100R
configuration
Yes
Yes
Update PM
R100R
firmware files
Yes
Yes
Update Bump-Calibration
Station firmware files
Yes
Yes

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Add test gas information
Yes
Yes
Retrieve log files
Yes
Yes, using file explorer
Set time and date
Yes
No
5.1 Download and Installation
5.1.1 Download the software
Download the Bump-Calibration Station Manager software from the following link:
32TUhttps://www.macurco.com/?ddownload=2090U32T
Save the file to a place you will remember.
5.1.2 Install the software
To install the software,
1. Navigate to the saved file.
2. Double-click the file to run the installer.
3. You may receive a security warning. Click Run or Run Anyway to continue with the installation.
4. The Docking Manager Setup wizard will start. Click Next.