Madill 123 SWING YARDER User manual

MADILL 123 SWING YARDER
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MADILL PARTS AND SERVICE:
MADILL EQUIPMENT CANADA, MADILL CORPORATION,
2560 BOWEN ROAD, 552 HENDRICKSON DRIVE,
P.O. BOX 4300, P.O. BOX 1040,
NANAIMO, B.C. KALAMA, WASHINGTON
CANADA V9R 5M6 U.S.A. 98625
TEL. [phone] TEL. [phone]
FAX [phone] FAX [phone]
MADILL CORPORATION, MADILL WEBSITE:
680 SENECA ROAD, www.madillequipment.com
EUGENE, OREGON
U.S.A. 97402
TEL. [phone]
OR 1-800-777-9555
FAX [phone]
GOUGH, GOUGH & HAMER LTD., GOUGH GROUP WEBSITE:
CORNER TE NGAE & MARINO ROADS, www.ggh.co.nz
ROTORUA,
NEW ZEALAND
TEL. [phone]
FAX [phone]
JUNE 2003

123 YARDER
4-450
OPERATION AND MAINTENANCE GUIDE
PDF VERSION – JUNE 2003
THIS EDITION OF THE MANUAL IS A COMPENDIUM OF INFORMATION SCANNED FROM
MATERIAL SUPPLIED WITH THE VARIOUS UNITS WHEN THEY WERE NEW. AS A RESULT,
THE PAGE NUMBERS SHOWING ON THE SCANNED PAGES MAY NOT BE IN SEQUENCE,
AND MAY NOT MATCH THE PAGE NUMBERS LISTED IN THE TABLE OF CONTENTS. THE
123 YARDER SYSTEMS AND COMPONENTS WERE SUBJECT TO REVISION OVER THE
PERIOD THAT THIS MACHINE WAS PRODUCED. MANY MACHINES WERE DELIVERED
WITH EXTRA OPTIONAL FEATURES THAT MAY NOT BE COVERED IN THIS MANUAL.
OTHER ITEMS MAY HAVE BEEN ADDED BY AFTERMARKET SUPPLIERS.
TROUBLESHOOTING AND REPAIRS SHOULD THEREFORE BE CARRIED OUT WITH THE
AID OF DRAWINGS AND SCHEMATICS SPECIFIC TO THE PARTICULAR UNIT BEING
SERVICED. OPERATION OF ACCESSORIES OR CONTROLS NOT COVERED IN THIS
MANUAL SHOULD PROCEED WITH CAUTION.

NAVIGATION:
-THE TABLE OF CONTENTS PAGE HAS LINKS TO THE VARIOUS TOPICS.
(PAGE NUMBERS SHOWN ON THE TABLE OF CONTENTS ARE FOR
ADOBE DOCUMENT REFERENCE, NOT THE NUMBERS ON THE PAGE
IMAGE.)
-TO GET BACK TO THE TABLE OF CONTENTS, CLICK THE ‘GO TO FIRST
PAGE’ BUTTON ON THE ADOBE TOOLBAR, THEN CLICK THE ‘TABLE OF
CONTENTS’ BUTTON ON THE FIRST PAGE.
-THE ‘BOOKMARKS’ FEATURE MAY ALSO BE USED TO LOCATE THE
TABLE OF CONTENTS.
OPERATOR’S CONTROLS DIAGRAM (NEXT PAGE):
-THIS IMAGE SHOWS THE GENERIC ARRANGEMENT OF THE
OPERATOR’S CONTROLS.
-CHANGES IN PRODUCTION, THE ADDITION OF OPTIONS AT THE TIME
OF MANUFACTURE, OR MODIFICATIONS MADE SUBSEQUENT TO
DELIVERY MAY NOT BE REPRESENTED IN THIS PICTURE.
-OPERATION OF THE CONTROLS IS DESCRIBED LATER IN THE
MANUAL. DETERMINE THE FUNCTION, AND TEST THE OPERATION OF
ANY CONTROL NOT SHOWN ON THIS DIAGRAM, OR DESCRIBED IN
THE MANUAL, PRIOR TO THE COMMENCEMENT OF YARDING.
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TYPE 123 INTERLOCK SWING YARDER
TABLE OF CONTENTS
FOREWORD…………………………………………………………………………………………………….. 8
INTRODUCTION……………………………………………………………………………………………… 9
GENERAL SPECIFICATIONS…………………………………………………………………… 10 TO 14
DRUM PERFORMANCE & CAPACITIES CHART………………………………… 15
123 GENERAL ARRANGEMENT………………………………………………………………. 16
123 WINCH DIAGRAM………………………………………………………………………………. 17
SAFETY PRECAUTIONS………………………………………………………………………….. 18 TO 20
HANDLING & CARE OF WIRE ROPE……………………………………………….. 21
ENGINE START-UP………………………………………………………………………………….. 23
SELF-PROPELLED TRAVELLING – TRACK………………………………….. 24
INSTRUCTIONS FOR TILTING CAB……………………………………………….. 25 AND 26
INSTRUCTIONS FOR RAISING & LOWERING BOOM…………………. 27 TO 29
YARDER FUNCTIONS…………………………………………………………………………………. 30 TO 33
PRESSURE SETTINGS………………………………………………………………………………. 34
HYDRAULIC CLUTCH ACTUATOR SYSTEM………………………………………. 35
CONTROL FUNCTIONS (YARDER)………………………………………………………. 36 TO 46
WINCH OPERATIONS…………………………………………………………………………………. 47 AND 48
GUYLINE OPERATIONS……………………………………………………………………………. 49 TO 55
YARDING SYSTEMS……………………………………………………………………………………. 56 TO 68
FILTERS, FLUID SCHEDULES, LUBRICATION CHARTS………. 69 TO 86
SLEWING RING LUBE & ROTO-UNION GREASING……………………. 87
PREVENTIVE MAINTENANCE…………………………………………………………………. 88 TO 90
TRACK SPROCKET & SLEWING RING BOLT TIGHTENING……… 91
BEARING CAP BOLT PRE-LOAD PROCEDURE………………………………… 92
BOLT TORQUE CHART………………………………………………………………………………. 93
ROLLER CHAIN……………………………………………………………………………………………. 94
TROUBLESHOOTING……………………………………………………………………………………. 95 TO 101
B.F.G. CLUTCH BURNISHING……………………………………………………………. 102
HYDRAULIC COMPRESSOR DRIVE………………………………………………………. 103 TO 106
HYDRAULIC SYSTEM DESCRIPTION & OPERATION…………………. 107 TO 115
OPERATOR'S CONTROLS DIAGRAM - CLICK HERE