Mag International T-MAG XC Series User manual

Mag International Inc.
Owner’s Manual
T-MAG XC Mini Truck Series
With 4WD Operating Instructions

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FORWARD
Congratulations on your selection of the T-MAG XC series of Off-Road Mini Utility Trucks.
This Owners Manual is a component of your vehicle and it provides useful information on operation,
maintenance and safety applications. The manual is to be kept inside your vehicle for easy reference. Read it
carefully and make sure you fully understand the contents of the manual, especially the safety information.
It is forbidden to willfully refit or add other equipment to your vehicle; especially to the braking system,
steering or other mechanical parts related to the safety and the handling of the vehicle. Any direct or indirect
loss caused by the above-mentioned refitting or modification with additional equipment will be assumed at the
owners expense.
Our policy is to continually upgrade and improve our product, therefore; we reserve the right to make changes
on specific structural features at any time without any given notice. However, a new and revised manual will
become available in the event any major changes occur.
IMPORTANT NOTES
•The engine type and “EX” work number are at the right side of the engine cylinder block
•The vehicle ID Badge is located in the center under the hood
•The CARB sticker is located under the driver seat
•The customers invoice number is referenced by means of a black ID sticker
•(Inside the driver door) this reference number can be used for the ordering of parts

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TABLE OF CONTENTS
1) SPECIFICATIONS
•1.1 Performance
•1.2 Mass Data
•1.3 Dimensions
•1.4 Engine Data
•1.5 Name Plate
•1.6 Engine Number
•1.7 Vehicle Identification Number (VIN)
2) VEHICLE LAYOUTS
•2.1 Outside
•2.2 Instruments and Controls
•2.3 Interior
•2.4 Engine

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TABLE OF CONTENTS
3) OPERATIONS (Including 4WD Option)
•3.1 Opening the Doors
•3.2 Windows, Rear-View Mirror and Sun Visor
•3.3 Seats and Headrests Regulation
•3.4 Seat Belts
•3.5 Switches
•3.6 Indication Lights and Dome Lights
•3.7 Instruments
•3.8 Rear Window Defogger
•3.9 Cigarette Lighter and Ashtray
•3.10 Air Conditioner
•3.11 Glove Box
•3.12 Radio and Tape Player
•3.13 Parking Brake Lever
•3.14 4WD Operating Instructions

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TABLE OF CONTENTS
4) DRIVING
•4.1 Exhaust Emissions and Restraining Devices
•4.2 Inspecting Items Before Daily Use
•4.3 Vehicle Driving Notice
•4.4 Engine Starting
•4.5 Operation of Transmission
•4.6 Braking
•4.7 Clutch, Brake and Accelerator
•4.8 New Vehicle Driving
•4.9 High Speed Driving
•4.10 Driving on the Special Road
•4.11 Cargo and Towing
5) EMERGENCY MANAGEMENT
•5.1 Engine Overheat
•5.2 Towing of Vehicle
•5.3 Emergency Assistance

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TABLE OF CONTENTS
6) DO IT YOURSELF
•6.1 Tools Included with Vehicles
•6.2 Use of the Jack
•6.3 Changing the Tire
•6.4 Spark Plug
•6.5 Fuses
•6.6 Replacement of Light Bulbs
7) INSPECTION AND MAINTENANCE
•7.1 Safety Notes About Inspection and Maintenance
•7.2 Daily Check and Maintenance
•7.3 Periodic Inspection and Maintenance Schedule
•7.4 Simple Inspection and Maintenance Items
8) LUBRICATION AND ANTI-CORROSION
•8.1 Maintenance of Interior
•8.2 Maintenance of Exterior
•8.3 Anti-Corrosion of Vehicle

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1) SPECIFICATIONS
1.1 Performance
Data
Item
Maximum speed (km/h) T-MAG XC
Maximum grade ability (%) ≥20
Fuel consumption of 100km at constant speed (L/100km) ≤5.5
Minimum turning diameter (m) ≤9.5
Minimum ground clearance (mm) ≥155
Wheel camber 1°30′±30′
Wheel kingpin inclination 9°30′±30′
Wheel caster 3°00′±30′
Wheel toe in (mm) 2 ~ 5
Approach angle/Departure angle 31°/30°
Main spring leaf/thickness 3(7,7,6)
Auxiliary spring leaf/thickness 1/13

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1.2 Mass Data
Data
Item T-MAG XC
Curb mass (kg) 1050 1000
Maximum gross vehicle mass (kg) 1610 1560
Seating capacity (persons) 2
1.3 Dimensions
Data
Item T-MAG XC
Overall length (mm) 3745 (3760#)
Overall width (mm) 1505
Overall height (mm) 1925
Wheel base (mm) 2370
Front 1300
Track (mm) Rear 1310
Front overhang (mm) 690
Rear overhang (mm) 685 (700#)
Note: Data with # indicates the dimension with skirt

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1.4 Engine Data
Data
Item
Engine model DA465Q
Engine type Four-in-line four-stroke water-cooled multi-point
Electrically -controlled fuel injection
Cylinder bore (mm) 65.5
Stroke (mm) 72
Total displacement (ml) 970
Compression ratio 8.8
Rated output (kW/r/min) 35.5/5000
Maximum torque (Nm/r/min) 74/3000～3500
Minimum fuel consumption (g/kWh) 275
Fuel Unleaded gasoline
Item Quantity Item Quantity
Engine oil 2.8 Liters Transmission fluid 1.3 Liters
Coolant 4.5 Liters Fuel tank 36 Liters

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1.5 Name Plate
The name plate is fixed on the bracket of wiper.
1.6 Engine Number
The engine number is stamped on the engine cylinder of the inlet manifold side.
1.7 Vehicle Identification Number (VIN)
The Vehicle Identification Number (VIN) is stamped on the upper surface of the right plate in the
engine cabin.

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2) VEHICLE LAYOUTS
2.1 Outside
•Hood
•Front windshield wiper
•Outside rear-view mirrors
•Side windows
•Antenna
•Front fog lights*
•Headlights/Position lights
•Turn-signal lights
•Reversing lights
•Stop lights/Position lights
•Turn-signal lights (Hazard lights)
•Door lock
•License plate lights
•Rear fog lights
•Tires *Note:Equipmentmayvarywitheachvehicle

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2.2 Instruments and Controls
Note: The equipment may vary
with each vehicle
1) Lighting switch/
Turn-signal
switch
2) Combination
meter
3) Cluster
instruments
4) Front windshield
wiper and washer
switch
5) Selection dial
6) N/A
7) Mode selection
dials
8) Temperature
control dials
9) N/A
10) Glove box
11) Loud speaker cover
12) Side defogger
13) Front fog light
switch
14) N/A
15) Rear fog light
switch
16) Hood release lever
17) Horn
18) Shift knob
19) Cigarette lighter
20) Parking brake lever
21) A/C switch
22) Cap holder
23) Ashtray
24) Radio player
25) N/A

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2.3 Interior
1) Inside rear-view
mirror
2) Steering wheel
3) Sun visors
4) Driver’s seat
2.4 Engine
1) Oil Filter
2) Engine
3) Ignition coil
4) Battery

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3) OPERATIONS
3.1 Opening the Doors
1. Key
Key provided is applicable to all doors, ignition switch and fuel filler cap locks.
2. Door locks
a) Operation from outside the vehicle
There are two methods to lock the front doors; they are as follows:
I. Close the door, insert the key and turn it toward rear of the vehicle.
II. Press the inside door lock button down while pulling the outside handle up, close the
door.
b) To unlock the front door, turn the key toward front of vehicle.
c) Operation from inside the vehicle
Press the inside door lock button down to lock the door, pull up the door lock button to
unlock the door.

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3. Fuel cap
The fuel cap is located on the on rear passenger side of the vehicle.
WARNING!!!
NEVER ALLOW SPARKS OR OPEN FLAMES NEAR THE VEHICLE WHEN REFUELING.
4. Hood latch
1) To open
a) Put down the wiper if it is up.
b) Pull up the control handle of the hood latch located on the
lower left of the instrument panel. (The hood may bounce)
c) Put your hand in the gap between the hood and the body;
counter rotate the handle on the hood latch support to open.
Support the hood by inserting the support bar in its slot.
WARNING!!!
ONLY OPEN THE HOOD WHEN THE WIPERS ARE IN THE DOWN POSITION.
FAILURE TO DO SO MAY CAUSE PAINT DAMAGE.

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WARNING!!!
THE SUPPORT BAR MAY DISENGAGE THE HOOD IF IT IS LIFTED BY A STRONG WIND.
(Always insert the support bar into the hole provided specifically for this purpose)
SUPPORTING THE HOOD AT ANY OTHER LOCATION COULD RESULT
IN THE SUPPORT BAR SLIPPING OUT AND LEAD TO AN ACCIDENT.
2) To Close
a) Support the hood, release the support bar. Then secure the support bar to the clips
located on the body.
b) Slowly lower the hood to a position 300mm above the closed position, and then let it
drop.
c) Confirm that the hood is completely locked.
WARNING!!!
KEEP HANDS AND OBJECTS AWAY WHILE CLOSING THE HOOD.
BEFORE DRIVING, MAKE SURE THAT THE HOOD IS SECURELY LOCKED.
PRESS FIRMLY DOWN ON THE HOOD TO CLOSE.

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3.2 Windows, Rearview Mirror and Sun Visor
1. Window options
a) Manual windows
Turn the window crank clockwise to
roll window down; turn
counter-clockwise to roll window up.
2. Rearview mirror
a) Outside rearview mirror
The outside rearview mirror can be
turned upward, downward, left and
right to adjust to a suitable position.

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b) Inside rearview mirror
The inside mirror is located in the front upper to the
driver’s seat. It can be turned upward, downward, left and
right to a suitable position. Please adjust the knob under
the mirror to prevent the light of the rear vehicle from
blinding the driver eyes while driving at night.
3. Sun visor
a) To be used to shelter sunlight not only
from front, but also from the side, when
moved away from the hook.

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b) The clip to hold the visor is located on the reverse side of the sun visor on driver’s side.
c) A mirror dressing is located at the back of the sun visor on the passenger side.

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3.3 Seats and Headrests Regulation
1. Front seat adjustment
•Seat should be adjusted prior to operation of vehicle.
•Elbows should be slightly bent at steering wheel.
•Knees should be slightly bent while applying brakes or
accelerator.
•Proper use of seat belt should be adhered to at all
times.
•Neck should be positioned at headrest level.
WARNING!!!
DUE TO OPERATION INFLUENCING DRIVING, SEAT
ADJUSTMENTS MUST BE CARRIED OUT BEFORE
OPERATING THE VEHICLE.
ACCIDENTS MAY OCCUR IF SEAT IS ADJUSTED WHILE
OPERATING THE VEHICLE. ALWAYS ENSURE THE SEAT
IS FIRMLY SET TO AVOID A POTENTIAL ACCIDENT.
SERIOUS INJURY MAY BE CAUSED IF THE SEATBACK IS
RECLINED DURING OPERATION OF VEHICLE.