Kaixun KX-CDSD User manual

KX-CDSD Semi-Electric Stacker
Instructions Manual

CONTENT
1. CORRECT USAGE................................................................................................................................1
1.1 Usage specification...................................................................................................................... 1
1.2 Operation instructions.................................................................................................................. 1
1.3 Safety precautions........................................................................................................................ 1
2. DESCRIPTION OF STACKER............................................................................................................. 2
2.1 Technical data...............................................................................................................................3
2.2 Application................................................................................................................................... 3
2.3 Explosive drawing........................................................................................................................4
2.4 Operating skill.............................................................................................................................. 5
3. MAITENANCE AND SERVICE........................................................................................................... 5
3.1 Maintenance................................................................................................................................. 5
4. MALFUNCTION ANALYSIS AND SOLUTION.................................................................................6
5. HYDRAULIC CIRCUIT........................................................................................................................7
6. ELECTRIC CIRCUIT............................................................................................................................. 8
7. PACKING LIST......................................................................................................................................8
8. OPERATING DIAGRAM...................................................................................................................... 9

1
Welcome to use KX-CDSD semi-electric stacker series!
Warning
Please read this instruction manual carefully before using the KX-CDSD semi-electric stacker.
This manual works for all KX-CDD series electric tow truck, and we reserve our rights for
technical reform. Pictures and object maybe slightly different, please in kind prevail.
1.CORRECT USAGE
1.1 Usage specification
The stacker should be used on the flat and solid ground. Do not use it on the public road. Please following
instructions to operate and do service.
1.2 Operation instructions
Operators should be trained and known stacker’s function, structure, and knowledge of service clearly.
1.3 Safety precautions
Please check stacker carefully before use. Do not use any stacker with malfunction.
Using stacker correctly will improve working efficiency, otherwise, it may cause dangerous.
Do not stand on the left or right side of stacker when loading/unloading cargos or lifting/lowering forks.
Operator should take responsible to the stacker’s service life and maintenance.

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2.DESCRIPTION OF STACKER

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2.1 Technical data
Articles/model
unit
KX-CDSD
Rated load capacity Q
lb
2200
3300
4400
Loading center distance C
in
19.6
Lifting height h
in
62.9/78.7/98.4/118
Door frame retract height h1
in
61.7/71.5/81.4
Door frame max. working height h2
in
81.4/101/120/140
Fork lowest height h3
in
3.3
Fork length L
in
35.8(45)
Overall length L1
in
62.4
Fork adjustable width T
in
12.5/26.7
Overall width B
in
41
Turning radius Wa
in
58
Lifting speed no-load/full-load
fpm
23.6/19.6
Lowering speed no-load/full-load
fpm
26.5/29.5
Lifting motor
V/Kw
12/1.6
Batter
V/Ah
12/15
Charger
V/A
12/15
Net weight
kg
930
980
990
2.2 Application
Semi-electric stacker uses battery as power source to lift or lower cargos. It has characteristic of steady
lifting, simple operation, easy maintenance, and etc. The stacker is only allowed to use on the flat ground.
2.2.1 Load and loading center distance should meet the requirements of instructions manual, and it is
prohibited to overload.
2.2.2 When stack cargos, the center of gravity should be within two forks. Do not carry loose or oversize
cargos.

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2.3 Explosive drawing
No.
Name
quantity
No.
Name
quantity
1
Hexagon bolt C class M12
2
18
Cover
1
2
Deep groove ball bearing 6204
4
19
Bending wheel frame
1
3
Wheel gasket
4
20
Bending wheel shaft
1
4
Big wheel
2
21
Inner door frame
1
5
Protector
2
22
Outer door frame
1
6
Hexagon nut C class M12
2
23
Steel ball
8
7
Straight wheel frame
1
24
Pulley spindle
8
8
Straight wheel shaft
1
25
Hexagon bolt—full thread C class
M16*15
4
9
Passive sprocket
1
26
Deep groove ball bearing 6207
8
10
Deep groove ball bearing 6206
2
27
Roller
4
11
Gasket (1)
2
28
Fork
1
12
Gasket (2)
2
29
Roller
4

5
13
Thrust ball bearing 51206
2
30
Deep groove ball bearing
4
14
Deep groove ball bearing 6005
2
31
Axle
4
15
Battery
1
32
Bracket seat
1
16
Hydraulic station
1
33
Main chain wheel
1
17
Handle
1
34
Brake assembly
1
2.4 Operating skill
1. Turn on power switch.
2. Unlock the electric door lock.
3. Lower the forks to appropriate height.
4. Move the stacker and insert forks under the pallet.
5. Lift cargos and move stacker to destination.
6. Lower the forks and back off the stacker.
2.4.1 The brake assembled at the rear frame is designed for safety. When lifting or lowering cargos, please
press down the brake to prevent stacker from sliding.
2.4.2 The battery should be charged when voltammeter turns red. When charging, please press down
emergency stop switch, turn off electric door lock, connect charger to the socket on the stacker, and
then turn on the charger switch until the green light is on.
3.MAITENANCE AND SERVICE
3.1 Maintenance
3.1.1 Machinery maintenance
Check at least once every six months. Add some lubricating oil to wheel bearing and portal
bearing. Check whether moving parts are flexible, fasteners are tightened, and forks goes up and
down well.
3.1.2 Hydraulic maintenance
Check at least once every six months. Check whether oil cylinder works normally; whether
hydraulic connector and hydraulic hose have leakage;
In order to keep stacker working well, please use HL-N46 hydraulic oil when temperature is from
23℉to 104℉, or use HV-N46 hydraulic oil when temperature is from -31℉to -58℉.
3.1.3 Electric maintenance
Check at least once every three months. Check whether the proportion of electrolyte is proper
(Tropics: the proportion of electrolyte should be 1.25 (77 ℉); other area: the proportion of
electrolyte should be 1.25 (77℉); ); clean dust on the battery connecting terminal; check whether
terminal stud are connected well;
3.1.4 Please charge immediately,(Do not over 24 hours), when battery is fully discharged or charging
signal is on, otherwise, it may shorten the service life of battery. If not use tow truck for a long
time, please charge once per month. Do not over charge or over discharge, in order to avoid

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battery damage (charging time: 8 hours).
4.MALFUNCTION ANALYSIS AND SOLUTION
No.
Malfunction
Cause
Solution
1
Voltmeter has no display after
opening electric door lock
The 10A fuse of electric system is
burn out or the power switch is
damaged.
Change fuse or power
switch
2
Hydraulic station and motor
pump have noise when
working
The magnetic valve of hydraulic
station is dirty.
Clean magnetic valve
3
Cannot lift cargo
Lifting oil cylinder has internal
leakage.
Change seal ring
The hydraulic oil is not enough.
Add some hydraulic oil
Low battery
charge
Did not turn on power valve.
Turn on power valve
Electric door lock is locked or
damaged.
Unlock or maintenance the
lock
Oil pump motor is damaged.
Maintenance or change
Oil pump is damaged.
Maintenance or change
Lifting button is broken.
Maintenance
4
Cannot lower forks
Inner door frame is deformation .
Maintenance or change
Outer door frame is deformation.
Maintenance or change
The roller of door frame is
blocking.
Adjustment
Guide bar of door frame is curved.
Maintenance
Oil return hole is blocking.
Clean
The control magnetic valve is out
of control.
Clean
5
Low battery after charging
Battery unit is broken.
Maintenance or change
Low electrolyte level
Add some electrolyte
Electrolyte is dirty.
Change electrolyte

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5.HYDRAULIC CIRCUIT

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6.ELECTRIC CIRCUIT
7.PACKING LIST
No.
Name
Usage part
Quantity
Remake
1
Key of electric door lock
Open electric door lock
2
2
Charger
Charge battery
1
3
DH scraper seal
Lifting oil cylinder
1
4
Fuse
1
250A
5
Accessories
1
Include technical documents

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8.OPERATING DIAGRAM