Versalift VST-9000I-E100 User manual

Service and Installation
Manual
Time Manufacturing Co. 7601 Imperial Drive P.O. Box 20368 Waco, Texas 76702 Phone: [phone] Fax: [phone]
Aerial Device
ATTENTION:
THIS MANUAL CONTAINS CONFIDENTIAL INFORMATION
AND IS THE SOLE PROPERTY OF TIME MANUFACTURING CO.
CONTENTSARENOTTOBEDISCLOSED,COPIED,ORREPRODUCED
INANY MANNERWITHOUT THE EXPRESSED, WRITTENPERMISSION
OF TIME MANUFACTURING CO.
DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL
YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH
OPERATOR’S AND SERVICE MANUALS, PROVIDED WITH EACH
VERSALIFT.
MANUAL PART NUMBER
39092-00
SERIAL NUMBER
Time Manufacturing Co. reserves the right to improve the design or change specifications at any time without notice.
11/14
PLEASE NOTE THE ANSI A92.2-2009 STANDARD AND THE MANUAL OF RESPONSIBILITIES CONTAINS
RECENTLY UPDATED INFORMATION. DEALERS, OWNERS, USERS, OPERATORS, LESSORS AND LESSEES MUST
ADHERE TO THESE UPDATED STANDARDS.
VST-9000I-E100
NG150001

MANUFACTURING COMPANY
OWNER’SWARRANTY
The Versalift Aerial Platform Lift is engineered and designed to perform as stated on
published specifications. Only quality material and workmanship are used in the
manufacture of this product. With proper installation, regular maintenance, and periodic
repair service, the equipment will provide excellent service.
Those parts of the Versalift that are manufactured by Time Manufacturing Company
are warranted for one full year from date of purchase. Structural components will carry
a lifetime warranty for defects in material and workmanship which existed at the time of
initial delivery, wear components are not covered by this statement. This warranty is
issued only to the original purchaser and promises that Time Manufacturing Company
manufactured products are free from defects in material and factory workmanship
when properly installed, serviced, and operated under normal conditions, according to
the manufacturer’s instructions.
Manufacturer’s obligation under this warranty is limited to correcting without charge at
its factory any part or parts thereof which shall be returned to its factory or one of its
Authorized Service Stations, transportation charges prepaid, within one year after being
put into service by the original user, and which upon examination shall disclose to the
Manufacturer’s satisfaction to have been originally defective. Correction of such defects
by repair to, or supplying of replacements for defective parts, shall constitute fulfillment
of all obligations to original user.
This warranty shall not apply to any of the Manufacturer’s products which must be
replaced because of normal wear, which have been subject to misuses, negligence or
accident, or which shall have been repaired or altered outside of the Manufacturer’s
factory (unless authorized by the Manufacturer in writing), products which have not
been maintained and operated in accordance with Time Manufacturing Company’s
operators, maintenance manuals and bulletins, products which are repaired without
using original Time Manufacturing Company parts. This limited warranty does not
cover transportation fees and/or consumables used for the repair.
Manufacturer shall not be liable for loss, damage, or expense directly or indirectly from
the use of its product or from any cause.
The above warranty supersedes and is in lieu of all other warranties, expressed or
implied, and of all other liabilities or obligations on part of Manufacturer. No person,
agent, or dealer is authorized to give any warranties on behalf of the Manufacturer or to
assume for the Manufacturer any other liability in connection with any of its products
unless made in writing and signed by an officer of the Manufacturer.

i
VERSALIFT VST-9000-I-E
TABLE OF CONTENTS
TABLE OF CONTENTS
Section 100- Introduction
Nomenclature.........................................................................................................................100-3
Section 101- Safety
Section 102- Theory of Operation
Mechanical System ................................................................................................................102-2
Hydraulic System....................................................................................................................102-2
Electrical System....................................................................................................................102-4
Options...................................................................................................................................102-5
Section 103- Service Procedures
Maintenance and Inspection...................................................................................................103-2
Prior to Placing Unit Into Service............................................................................................103-2
30 Days after “In Service” Date (one-time service) ................................................................103-5
Three Months or 250 Hours Service.......................................................................................103-5
Six Months or 500 Hours Service...........................................................................................103-7
Every year or 1500 Hours Service..........................................................................................103-8
Two Years or 3000 Hours Service..........................................................................................103-9
Torque Chart.........................................................................................................................103-11
Critical Fasteners and Welds................................................................................................103-12
Decal Placement ..................................................................................................................103-14
Checklist and Record ...........................................................................................................103-17
Adjustments..........................................................................................................................103-19
Cartridge Holding Valves......................................................................................................103-19
Leveling System Pressure....................................................................................................103-20
Rotation Motor Counterbalance Valves................................................................................103-21
Boom Actuation Speeds.......................................................................................................103-21
Hydraulic Oil Recommendations..........................................................................................103-22
Care of Fiberglass Booms....................................................................................................103-24
Trouble Shooting ..................................................................................................................103-24
Hydraulic Cylinder Repair.....................................................................................................103-26
Section 104- Installation
Introduction.............................................................................................................................104-2
Shipping and Handling ...........................................................................................................104-2
Fasteners................................................................................................................................104-3
Welding Specifications ...........................................................................................................104-3
Vehicle and Mounting Specifications......................................................................................104-3
Bolt Marking and Torque Chart...............................................................................................104-4
Installation and Pre-Delivery...................................................................................................104-5
Mounting Instructions .............................................................................................................104-5
Pre-Delivery Testing and Inspection.......................................................................................104-7
Section 105- Hydraulic Schematics
Hydraulic Schematic (JIC) .....................................................................................................105-2
Wiring Diagram Insulated ......................................................................................................105-3
Section 106- Parts and Assemblies
Parts Ordering and Product Support Information...................................................................106-3
As Built Options and Parts Index

BC-1280-2 Lower Boom Rest 107.....................................................................................
BC-1341-6 10 Ft Elevator Auto Latch Installation 108.......................................................
CA-1280-23 Capacity Option 1000 lb Jib & Winch w/ Lift Elevator 109...............................
CC-1280-11 Airline Installation Truguard on Lift Elevator 110.............................................
DE-1280-28 Decal Kit 4-Axis Upr Ctrls Truguard Single Tool w/Jib & Winch
on Single Lift Elevator 111.............
DE-1280-29 Decal Placement w/Jib & Winch on Single Arm Lift Elevator 112...................
DE-1341-5 Decal Placement for Single Arm Lift Elevator 113...........................................
DE-1400-15 Decal Kit 1 Set Out & Down 2 Spool w/Interlock 114......................................
E-1341-5 10 Ft Single Arm Lift Elevator Assembly 115..................................................
EP-1340-4 Emergency Power Insulated 12 VDC 116.......................................................
ET-1280-1 Electrical Test Bands 117................................................................................
FB-1500-6 Platforms 118..................................................................................................
HK-1280-49 Hydraulic Jib Truguard Hose Kit 119...............................................................
HK-1280-69 Lower Boom Hose Kit w/ Jib Winch on Single Lift Elevator 120......................
HK-1280-71 Inner Boom Hose Kit w/ Jib Winch on Single Lift Elevator 121.......................
HK-1280-72 Upper Control Hose Kit Truguard on Single Lift Elevator 122.........................
HK-1280-77 Single Arm Lift Elevator Hose Kit 10 Ft Elevator w/ Jib & Winch 123.............
HYD-1280-12 Tank Line Relief Installation 124.....................................................................
HYD-1280-14 Lower Control Console 125.............................................................................
HYD-1280-2 Cylinders 126...................................................................................................
HYD-1340-14 Chassis Hydraulics for Elevator 127................................................................
IB-1280-32 Inner Boom Assembly w/ Test Band Lift Elevator 128....................................
JW-1270-15 Jib & Winch 129...............................................................................................
KN-1280-1 Knuckle Assembly 130....................................................................................
LB-1280-4 Lower Boom Assembly 131.............................................................................
LT-1260-4 Lift Throttle Insulated 132................................................................................
MH-1280-19 Upper Boom Tip Rest 133...............................................................................
MH-1280-5 Upper Boom Rest Install - Turret Mounted 134...............................................
MH-1280-7 Upper Boom Rest Installation 135...................................................................
MH-1400-23 Out and Down Outrigger Mounting Hardware 136..........................................
MH-1400-23 Out and Down Outrigger Mounting Hardware 137..........................................
OB-1280-4 Outer Boom 138..............................................................................................
OR-1400-60 Out and Down Outrigger Assembly Track Vehicle 139...................................
OR-1400-60 Out and Down Outrigger Assembly Track Vehicle 140...................................
PS-1280-2 Platform Support Assembly For Jib And Winch 141........................................
PS-922 Platform Support 142.......................................................................................
RO-1280-3 Continuous Rotation 20 Pass Single Lift Elevator 143....................................
RP-1200-4 Rope Assembly 144........................................................................................
SC-1280-50 4-Axis RH Truguard Ipper Controls w/ Hydraulic Jib & Winch
Single Tool on Single Lift Elevator 145.............
SD-1200-13 Slope Indicator Installation 146.......................................................................
SS-60 Master Switch & Start/Stop 12V 147...............................................................
TT-1280-4 Turret Assembly Lift Elevator 148...................................................................
VK-1400-27 2 Sets Out & Down (4 Spool w/ Switch) 149...................................................
VK-1400-30 Dual Out and Down Interlock Kit 150..............................................................
VK-1400-32 12V Outrigger/Lower Boom Interlock 151.......................................................
Options Option List OptionList......................................................................................

TABLE OF CONTENTS

100-1
VERSALIFT VST-9000-I-E
INTRODUCTION
SECTION 100
INTRODUCTION

100-2
VERSALIFT VST-9000-I-E
INTRODUCTION
DANGER: THIS IS NOT MAINTENANCE
FREE EQUIPMENT.
NOTICE: THIS MANUAL IS A PERMANENT
PART OF THE VERSALIFTAERIAL DEVICE AND
MUST REMAIN WITH THE UNIT ALWAYS.
Time Manufacturing Company reserves the right
to improve the design or specifications at any time
without any obligation to incorporate new features
into products previously sold.
To better understand this manual, it is important that
theassociated personnel bethoroughly familiar with
the aerial lift. The following illustration identifies the
majorcomponents ofthe aerial lift. These terms are
used throughout the manual.
NOTE:As the aerial device users, you must read,
understand, and follow the instructions in this
manual and other manuals supplied with this
aerial lift unit.
This manual is furnished with your Versalift aerial
lift to provide practical and essential information
required maintaining the performance and life of
the Versalift. The scope of this manual includes
maintenance inspection, service and installation
information. Personnel responsible for maintaining,
inspectingandservicingtheaeriallift must be familiar
with this manual and the operator’s manual. A
working knowledge of all the information included
in both manuals is required.
In addition to, dealers, owners, operators, renters,
lessors and lessees are required to comply with the
requirements of the applicable section or sections
found in ANSI A92.2.
NOTE: For additional safety information
and required responsibilities refer to the
accompanying EMI Safety Manual and Manual
of Responsibilities.
Detailed information for the efficient operation of
the Versalift aerial device can be found in the
accompanying Operator’s Manual.
DANGER: THIS EQUIPMENT SHOULD
BE OPERATED AND SERVICED ONLY BY
COMPETENT PERSONNEL FAMILIAR WITH
GOODSAFETYPRACTICES. THISINSTRUCTION
IS WRITTEN FOR SUCH PERSONNEL AND
IS NOT INTENDED AS A SUBSTITUTE FOR
ADEQUATE TRAINING AND EXPERIENCE
IN SAFE PROCEDURES FOR THIS TYPE OF
EQUIPMENT.
DANGER: READ AND UNDERSTAND
THIS MANUAL BEFORE ATTEMPTING TO
SERVICE THIS AERIAL DEVICE.
INTRODUCTION
THIS MANUAL CONTAINS CONFIDENTIAL
INFORMATION AND IS SOLE PROPERTYOF
TIME MANUFACTURING,AND IS NOT TO BE
DISCLOSED, COPIED, OR REPRODUCED
WITHOUT EXPRESSED PERMISSION OF
TIME MANUFACTURING.

100-3
VERSALIFT VST-9000-I-E
INTRODUCTION
Figure 1.1 Model VST-9000-I-E Nomenclature