MAG TOOLS MB190UC User manual

MB190UC-BL / MB190UC-BK / MB190UC-OR / MB190UC-GR / MB190UC-NG / MB190UC-YE 1 Rev. 03/16/05
Due to the weight of this cart we recommend that
TWO PEOPLE work together on the assembly. This cart weighs
approximately 200lbs, please use caution during assembly.
Step 1: Locate the key tied to the bottom shelf. Using the
key, open the sliding top and remove the caster box
from the bottom drawer. Once removed make sure all
drawers are completely closed and the inside lever is
in the locked position. Close the sliding top and lock.
Step 2: Lay out a work surface using the protective foam
provided. Once this surface is secure gently turn the
cart onto its back. (You may choose to lay it on its top
instead)
Step 3: (Before assembling the legs remove the cable tie
holding the bumper in place) Insert the front leg
(Part #7), labeled FL or FR. Then place the front
bumper (Part # 13) over the leg aligning the center
bolt holes. With holes aligned insert stove bolt (Part
#1a) and finger tighten with nyloc nut and washer.
Step 4: Install back leg (Part #7) labeled BL or BR and bumper
(Part #13) following the same procedure as above.
Step 5: Repeat steps 3 & 4 to mount the legs on the
opposite side.
Step 6: Completely tighten the 8 bolts just inserted.
ASSEMBLY INSTRUCTIONS
Step 7: Insert bottom shelf (Part # 18) between the four legs
flat side facing up towards the ceiling. Insert sixteen
stove bolts (Part #1a) and completely tighten.
18
1a
1a
MB190UC, -BK, -BL, -GR, -NG, -OR, -YE
3 Drawer Deluxe Utility Cart
1a 13
7
1a
13
7
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MB190UC-BL / MB190UC-BK / MB190UC-OR / MB190UC-GR / MB190UC-NG / MB190UC-YE 2 Rev. 03/16/05
Step 11: Assemble the brackets (Part #5) to the comfort grip
push handles (Part #6) then mount push handles and
brackets to both sides of the cart using the eight
stove bolts (Part #1b) provided. Finger tighten
at this time.
Step 12: Insert the remaining 8 stove bolts (Part #1a).
Step 13: Using 13mm socket completely tighten all fasteners!!
Step 14: Insert spray can holder divider (Part #15) into provided
channel on the bottom shelf (Part #18).
ASSEMBLY INSTRUCTIONS
Step 8: Mounting casters: Put the four casters in place. The
two locking casters (Part #10) should be on one side
of the cart and the two non locking casters (Part #9)
should be on the other (Left or right side NOT front or
back). Using the 16 bolts (Part #8), washers and
fasteners (located in separate Caster bag) completely
tighten the casters to the bottom tray using a 13mm
socket and 14mm combination wrench for the bolt
head. (Note: Bolt head and one washer should be
on the inside of the bottom shelf, nyloc nut and one
washer will be on the caster side.)
Step 9: Carefully lift cart onto its casters
Step 10: Open sliding top using the key provided
(Step 11)
9
10
8
1a
18
15
5
1b 1b
MB190UC, -BK, -BL, -GR, -NG, -OR, -YE
3 Drawer Deluxe Utility Cart
MB190UC_Manual_031505.indd 2 3/16/05 2:11:43 PM

MB190UC-BL / MB190UC-BK / MB190UC-OR / MB190UC-GR / MB190UC-NG / MB190UC-YE 3 Rev. 03/16/05
TROUBLESHOOTING
Troubleshooting Points during MB190UC Assembly.
Problem: Drawers appear not to fit, don’t slide in accurately
and bump the cart sides.
Solution: The roller bearing slides must be fully engaged into
the mounting slots on all drawers. They potentially could fall
out of position while turning the cart on its lid, back, or onto
its casters.
Remove the drawer that is out of position. The drawer is
removed by the two clips on the roller bearing slides.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides
Problem: Back Lock/Unlock Switch does not engage
the drawer.
Solution: The inside Lock/Unlock slide potentially could fall
out of its groove while turning the cart on its lid, back, or onto
its casters.
Unscrew the four screws that are holding the Lock/Unlock slide
in place.
Once the screws are removed simply place the latch back onto
the slide and tighten the four screws back down.
HARDWARE SPECIFICATIONS
1a x 32 pcs.
1b x 8 pcs.
2 x 72 pcs.
3 x 56 pcs.
8 x 16 pcs.
MB190UC, -BK, -BL, -GR, -NG, -OR, -YE
3 Drawer Deluxe Utility Cart
SERVICE CART WEIGHT CAPACITY
Maximum Total Net Load . . . . . . . . . . . . . . .500 LBS
Top and Bottom Shelf . . . . . . . . . . . . .150 LBS each
Drawers . . . . . . . . . . . . . . . . . . . . . . . . . .75 LBS each
Sliding Work Surface (closed). . . . . . . . . . .200 LBS
Sliding Work Surface (fully extended) . . . . .50 LBS
PLEASE NOTE: Loading cart beyond rated
capacity may cause structural damage to the
cart as well as personal and /or property damage.
Please educate your customers to the dangers
of overloading.
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MB190UC-BL / MB190UC-BK / MB190UC-OR / MB190UC-GR / MB190UC-NG / MB190UC-YE 4 Rev. 03/16/05
TOOLS NEEDED FOR ASSEMBLY:
2 - 14mm Combination Wrenches
13mm Socket or Universal Socket
4" Extension
1/4" Ratchet
#2 Phillips Screwdriver
PART DRAWINGS
5
Push Handle
Bracket
6
Push Handle 7
Legs (4)
13
Bumper (4)
9
Non-Locking
Caster (2)
10
Locking Swivel
Caster (2)
12
Drawer
Pull (3)
15
Spray Can
Holder Divider
PARTS LIST
MB190UC, -BK, -BL, -GR, -NG, -OR, -YE
3 Drawer Deluxe Utility Cart
6
13
12
16
17
9
18
15
10
7
5
14
11
1a
1b
* Available in the following bolt kits:
RS190UCBK1 item# 1a, 2, 3 (32 pieces)
RS190UCBK2 item# 1b, 2, 3 (8 peices)
RS190UCBK3 item# 2, 3, 8 (16 pieces)
L-Shaped hex key included for adjust-
ing the tension on the RSBKT bracket
(item no.11)
Item Part No.
No. No. Req’d Description
1a * 32 M8x22 Bolt
1b * 8 M8x28 Bolt
2 * 72 M8 Washer
3 * 56 M8 Locking Nut
5 RS190UCHB 2 Push Handle Brackets/Pair
6 RS190UCHDL 2 Push Handle
7 RS190UCLG-R 4 Red Leg/each
RS190UCLG-BK 4 Black Leg/each
RS190UCLG-BL 4 Blue Leg/each
RS190UCLG-GR 4 Green Leg/each
RS190UCLG-NG 4 Neon Green Leg/each
RS190UCLG-OR 4 Orange Leg/each
RS190UCLG-Y 4 Yellow Leg/each
8 * 16 M8x19 Bolt (for casters)
9 RSSWCS 2 Swivel Caster /each
10 RSSWLCS 2 Swivel Caster with lock /each
11 RSBKT 2 Bracket for paper storage area
12 RS190UCDHBK Black Drawer Handle/each
13 RS190UCBP 1 Set of 4 Bumpers
14 RSLK Lock with Keys
15 RSSCD-R Red Spray Can Divider
RSSCD-BK Black Spray Can Divider
RSSCD-BL Blue Spray Can Divider
RSSCD-GR Green Spray Can Divider
RSSCD-NG Neon Green Spray Can Divider
RSSCD-OR Orange Spray Can Divider
RSSCD-Y Yellow Spray Can Divider
16 MBD190UC1 2 Red 3" Drawer
MBD190UC1-BK 2 Black 3" Drawer
MBD190UC1-BL 2 Blue 3" Drawer
MBD190UC1-GR 2 Green 3" Drawer
MBD190UC1-NG 2 Neon Green 3" Drawer
MBD190UC1-OR 2 Orange 3" Drawer
MBD190UC1-YE 2 Yellow 3" Drawer
17 MBD190UC2 1 Red 6" Drawer
MBD190UC2-BK 1 Black 6" Drawer
MBD190UC2-BL 1 Blue 6" Drawer
MBD190UC2-GR 1 Green 6" Drawer
MBD190UC2-NG 1 Neon Green 6" Drawer
MBD190UC2-OR 1 Orange 6" Drawer
MBD190UC2-YE 1 Yellow 6" Drawer
18 MBS190UC 1 Red Bottom Shelf
MBS190UC-BK 1 Black Bottom Shelf
MBS190UC-BL 1 Blue Bottom Shelf
MBS190UC-GR 1 Green Bottom Shelf
MBS190UC-NG 1 Neon Green Bottom Shelf
MBS190UC-OR 1 Orange Bottom Shelf
MBS190UC-YE 1 Yellow Bottom Shelf
19 RS190UCPBT 3 Prybar Tube/each
Also available: RS190UC5LK 5 Piece Liner kit
RSSCPK Service Cart Polishing Kit
RSSCRBS Roller Bearing Slides for Drawers/pair
RSSCRBS-T Roller Bearing Slides for Sliding Top/pair
RSDETPR Detents for Roller Bearing Slides/pair
19
Prybar Tube
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