MAG TOOLS MB197UC User manual

MB197UC, -BK, -BL, -FBK, -GRAY, -LG, -OR, -WT, -YE Rev. 12/22/15
OWNER'S MANUAL
MB197UC, -BK, -BL, -FBK,
-GRAY, -LG, -OR, -WT, -YE
3 DRAWER
DELUXE UTILITY CART
• Read and follow all instructions in User's Manual
• Do not load carts beyond rated capacity:
Maximum Total Net Load 500-Lbs
Top and Bottom Shelf 150-Lbs each
Top Two Drawers 100-Lbs each
Bottom Drawer                           200-Lbs
Sliding Work Surface (closed) 200-Lbs
Sliding Work Surface (fully extended) 50-Lbs
PLEASE NOTE: Loading cart beyond rated capacity may cause
structural damage to the cart as well as personal and /or
property damage Please educate your customers to the
"dangers of overloading"
• Lock lid and drawers before moving • Apply brake on locking
casters anytime cart is in place • Do not pull cart Push from
handle on end to move • Units can tip or fall causing damage or
personal injury • Cart is designed to roll easily on at surfaces
and should not be used on uneven or inclined surfaces • Do not
open more than one loaded drawer at a time • Do not stand on
or step in drawers • Keep children away from unit • Wear gloves
when lifting edges • This product may contain one or more
chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm Wash hands
thoroughly after handling • Failure to heed these warnings may
result in personal injury and/or property damage
WARNING
© 2015 Mac Tools
T40 Torx Bolt (M8) 32 pcs. (1A)
T40 Torx Bolt (M8) 8pcs. (1B)
Hex Bolt, Washer, and Lock
Washer (M8 x 20) 16 pcs. (8)
HARDWARE SPECIFICATIONS
TOOLS NEEDED FOR ASSEMBLY:
• T40 Torx Driver or Torx Key
• 13mm Combination Wrench
• Socket or Universal Socket
• 4" Extension and Ratchet

MB197UC, -BK, -BL, -FBK, -GRAY, -LG, -OR, -WT, -YE 2 Rev. 12/22/15
OWNER'S MANUAL
MB197UC, -BK, -BL, -FBK,
-GRAY, -LG, -OR, -WT, -YE
3 DRAWER
DELUXE UTILITY CART
1A 13
7
1A
7
13
Due to the weight of this cart we recommend that TWO PEOPLE work together on the assembly. This cart weighs approximately 200 lbs, please use caution
during assembly.
Step 1: Locate the key tied to the bottom shelf. Using the key, open the
sliding top, move the lever to unlock the drawers, and remove
the caster box from the bottom drawer. Once removed, make
sure all drawers are completely closed and the inside lever is in
the locked position. Close the sliding top and lock.
Step 2: Lay out a work surface using the protective foam provided. Once
this surface is secure, gently turn the cart onto its back.
Step 3: (Before assembling the legs, remove the cable tie holding the
bumper in place.) Insert the front leg (Part #7). Then place the
front bumper (Part #13), labeled FL or FR, over the leg, aligning
the center bolt holes. With holes aligned, insert Torx bolt (Part
#1A) and finger tighten.
Step 4: Install back leg (Part #7) and bumper (Part #13), labeled BR or
BL, following the same procedure as above.
Step 5: Repeat steps 3 & 4 to mount the legs on the opposite side.
ASSEMBLY INSTRUCTIONS
Step 6: Mounting casters: Put the four casters in place. The two locking
casters (Part #10) should be on one side of the cart, and the two
non locking casters (Part #9) should be on the other (Left or right
side, NOT front or back). Using the 16 bolts (Part #8), washers,
and lock washers (located in separate caster bag), completely
tighten the casters to the bottom tray, using a 13mm socket or
13mm combination wrench for the bolt head. (Note: Bolt head,
washer and lock washer should be on the inside of the bottom
shelf.)
1A
10
9
8

MB197UC, -BK, -BL, -FBK, -GRAY, -LG, -OR, -WT, -YE 3 Rev. 12/22/15
PARTS DIAGRAM
MB197UC, -BK, -BL, -FBK,
-GRAY, -LG, -OR, -WT, -YE
3 DRAWER
DELUXE UTILITY CART
ASSEMBLY INSTRUCTIONS (CONTINUED)
Step 11: Insert the remaining 8 Torx bolts (Part #1A).
Step 12: Completely tighten all fasteners!!
Step 13: Insert spray can dividers (Part #15) into provided channels
on the bottom shelf (Part #18).
Step 7: Insert bottom shelf (Part #18) between the four legs, flat side
facing up towards the ceiling. Make sure the side with 3 holes
is on the same side as corresponding large oval hole in the
middle section and the black tubes at the top. Insert sixteen
Torx bolts (Part #1A) and finger tighten.
Step 8: Carefully lift cart onto its casters.
Step 9: Open sliding top using the key provided.
Step 10: Assemble the brackets (Part #5) to the comfort grip push
handles (Part #6); then mount push handles and brackets
to both sides of the cart using the eight Torx bolts (Part #1B)
provided. Finger tighten at this time.
18
1A
6
1B 1B
5
18
15
1A
TROUBLESHOOTING
Troubleshooting Points during MB197UC Assembly.
Problem: Drawers appear not to fit, do not slide in accurately and
bump the cart sides.
Solution: The roller bearing slides must be fully engaged into the
mounting slots on all drawers. They potentially could fall out of
position while turning the cart on its lid, back, or onto its casters.
Remove the drawer that is out of position. The drawer is removed
by the two clips on the roller bearing slides.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides.
Problem: Back Lock/Unlock Switch does not engage the drawer.
Solution: The inside Lock/Unlock slide potentially could fall out of
its groove while turning the cart on its lid, back, or onto its casters
during assembly.
Unscrew the two screws that are holding the Lock/Unlock slide in
place.
Once the screws are removed simply place the latch back onto the
slide and tighten the two screws back down.

MB197UC, -BK, -BL, -FBK, -GRAY, -LG, -OR, -WT, -YE 4 Rev. 12/22/15
PARTS DRAWING
MB197UC, -BK, -BL, -FBK,
-GRAY, -LG, -OR, -WT, -YE
3 DRAWER
DELUXE UTILITY CART
1B
7
7
7
7
6
5
1A
13
7
15
18
9
10
11 14 12 20 16 17 21R
21L
32

MB197UC, -BK, -BL, -FBK, -GRAY, -LG, -OR, -WT, -YE 5 Rev. 12/22/15
PARTS LIST
Item No. Part No. Description Qty
1A RS195UCBK Set of 32 M8 Torx Bolts 1
1B M8 Torx Bolts (4 included w/ each #5) 8
5 RS195UCHB Push Handle Brackets/Pair with Hardware 2
RS195UCHBBK Flat Black Push Handle Brackets/Pair
with Hardware
6 RS190UCHDL Push Handle 2
7 RS197UCLGR Red Leg/each 4
RS197UCLGBK Black Leg/each
RS197UCLGFBK Flat Black Leg/each
RS197UCLGBL Blue Leg/each
RS197UCLGYE Yellow Leg/each
RS197UCLGLG Lime Green Leg/each
RS197UCLGOR Orange Leg/each
RS197UCLGGRAY Gray Leg/each
RS197UCLGWT White Leg/each
8 RS195UCCB Set of 16 M8 x 20 Bolts, Washers, 1
and Lock Washers (for casters)
9 RS195CSM Swivel Caster/each 2
RS195CSMBK Flat Black 5" Swivel Caster/each 2
10 RS195LCSM Swivel Caster with Lock/each 2
RS195LCSMBK Flat Black 5" Swivel Caster with Lock/each
11 RSBKT Bracket for Paper Storage Area 4
12 RS190UCDH Chrome Drawer Handle/each 3
RS190UCDHBK Black Drawer Handle/each
13 RS190UCBP Set of 4 Bumpers 1
14 RS197LK Chrome Lock with Keys
RS197LKBK Black Lock with Keys 2
15 RSSCDR Red Spray Can Divider
RSSCDBK Black Spray Can Divider
RSSCDFBK Flat Black Spray Can Divider
RSSCDBL Blue Spray Can Divider
RSSCDY Yellow Spray Can Divider
RSSCDLG Lime Green Spray Can Divider
RSSCDOR Orange Spray Can Divider
RSSCDGRAY Gray Spray Can Divider
RSSCDWT White Spray Can Divider
16 MBD197UC1 Red 3" Drawer 2
MBD197UC1BK Black 3" Drawer
MBD197UC1FBK Flat Black 3" Drawer
MBD197UC1BL Blue 3" Drawer
MBD197UC1YE Yellow 3" Drawer
MBD197UC1LG Lime Green 3" Drawer
MBD197UC1OR Orange 3" Drawer
MBD197UC1GRAY Gray 3" Drawer
MBD197UC1WT White 3" Drawer
17 MBD197UC2 Red 6" Drawer 1
MBD197UC2BK Black 6" Drawer
MBD197UC2FBK Flat Black 6" Drawer
MBD197UC2BL Blue 6" Drawer
MBD197UC2YE Yellow 6" Drawer
MBD197UC2LG Lime Green 6" Drawer
MBD197UC2OR Orange 6" Drawer
MBD197UC2GRAY Gray 6" Drawer
MBD197UC2WT White 6" Drawer
18 MBS197UC Red Bottom Shelf 1
MBS197UCBK Black Bottom Shelf
Item No. Part No. Description Qty
MBS197UCFBK Flat Black Bottom Shelf
MBS197UCBL Blue Bottom Shelf
MBS197UCYE Yellow Bottom Shelf
MBS197UCLG Lime Green Bottom Shelf
MBS197UCOR Orange Bottom Shelf
MBS197UCGRAY Gray Bottom Shelf
MBS197UCWT White Bottom Shelf
19 RS190UCPBT Prybar Tube/each 3
20 RS197UCLMR Red Locking Mechanism 1
RS197UCLMBK Black Locking Mechanism
RS197UCLMFBK Flat Black Locking Mechanism
RS197UCLMBL Blue Locking Mechanism
RS197UCLMYE Yellow Locking Mechanism
RS197UCLMLG Lime Green Locking Mechanism
RS197UCLMOR Orange Locking Mechanism
RS197UCLMGRAY Gray Locking Mechanism
RS197UCLMWT White Locking Mechanism
21L MB197UCLST Red Left Sliding Top with Paper Storage 2
MB197UCLSTBK Black Left Sliding Top with Paper Storage
MB197UCLSTFBK Flat Black Left Sliding Top with Paper Storage
MB197UCLSTBL Blue Left Sliding Top with Paper Storage
MB197UCLSTYE Yellow Left Sliding Top with Paper Storage
MB197UCLSTLG Lime Green Left Sliding Top with Paper Storage
MB197UCLSTOR Orange Left Top with Paper Storage
MB197UCLSTGRAY Gray Left Sliding Top with Paper Storage
MB197UCLSTWT White Left Sliding Top with Paper Storage
21R MB197UCST Red Right Sliding Top with Paper Storage 2
MB197UCSTBK Black Right Sliding Top with Paper Storage
MB197UCSTFBK Flat Black Right Sliding Top with Paper Storage
MB197UCSTBL Blue Right Sliding Top with Paper Storage
MB197UCSTYE Yellow Right Sliding Top with Paper Storage
MB197UCSTLG Lime Green Right Sliding Top with Paper Storage
MB197UCSTOR Orange Right Top with Paper Storage
MB197UCSTGRAY Gray Right Sliding Top with Paper Storage
MB197UCSTWT White Right Sliding Top with Paper Storage
30 RS197UC3LK 3 Piece Drawer Liner Kit 1
RS197UC4LK 4 Piece Liner Kit (incl. liners for sliding tops, 1
top compartment and bottom shelf)
31 MBC190UCC Cart Cover 1
32 RS197ULR U-shaped locking rod with 2 springs 1
Also available:
RS197UCHCBK Flat Black Hub Cap
RSSCPK Service Cart Polishing Kit
RS195SL Roller Bearing Slides with 2 #6
Screws for Drawer/pair
RS89DET8PK Detents for Roller Bearing Slides (Pack of 8)
RS195SLT Roller Bearing Slides with 15 Steel
Rivets for Sliding Top/pair
RSMB190UCMLP MAC Logo Plate
RSDOMELOGOWT White MAC TOOLS Logo Decal
RSDOMELOGOBK Black MAC TOOLS Logo Decal
**
**
L-Shaped hex key included for adjusting the tension on the RSBKT bracket (item #11)
Optional: MB190UCRC Rigid Caster/each.
(If using these casters, it is also necessary to purchase RS190UCBK3 Bolt Kit for four casters).
** If serial number of cart begins with "F", order RS197UCDH for chrome drawer handle
and RS197UCDHBK for black drawer handle.