Magliner NEO Installation manual

Date of Purchase: ________________________
NEO Powered Stair
Climbing Hand Truck
Read the Owners Manual thoroughly before first use.
Important Startup Instructions
MAGLINE® INC.
1205 West Cedar Street
Standish, Michigan 48658
1-800-MAGLINE (624-5463)
Email: [e-mail]
www.magliner.com

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INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.SAFETY GUIDELINES /TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.GENERAL SAFETY GUIDELINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.TECHNICAL DATA OFTHE STAIR CLIMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.TECHNICAL DATA FOR LITHIUM QUICK-CHANGE BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.MODEL ERGO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.MODEL UNI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.MODEL FOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4.THE SWIVEL JOINT (FOLD MODEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5.CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6.CHARGING STATUS INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7.ASCEND BUTTON IN UPPER HANDLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.8.SAFETY FLAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.9. SWITCHING OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.FITTING AND REMOVINGTHE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.FITTINGTHE BATTERY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.REMOVINGTHE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1.ASCENDING STAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.DESCENDING STAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.3.PLEASE PAY ATTENTIONTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.CHARGINGTHE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1.BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.ACCESSORIES AND OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7. WARRANTY AND LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7. 1. WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2.LIABILITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.CE DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.1.CE DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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Introduction
Installation of Nose
To install the nose, place the Powered Stair Climber on its back-side. Locate the three bolts included in
packaging and secure the nose to the fixed nose plate mounting bracket with aT-40Torx wrench.The
longer bolt goes in the middle.
General Information
Weighing only 38 pounds, the Powered Stair Climber efficiently climbs at a rate of up to 48 steps per
minute. With capacities up to 375 pounds, we promise the Powered Stair Climber will be faster than
you are!The heavy duty battery handles 2000 steps at full load on a single charge.The Powered Stair
Climber is able to go up and down stairs depending on your delivery demands. Many options are
available to customize your Powered Stair Climber to meet your specific needs. Several noses, various
handles, and puncture proof tires are a few of the options offered.
The Powered Stair Climber has a mechanical clutch that prevents damage if the unit is used to de-
scend stairs with the controls in the ascend position.The Powered Stair Climber features electronic
overload protection preventing operation with a load over the weight limit.The Powered Stair Climber
has a slow and fast ascending speed and one descending speed.
1. SAFETY GUIDELINES / TECHNICAL DATA
• Always make sure no one is beneath the Powered Stair Climber on the stairs
• Always secure the load with the appropriate accessories
• Always wear skid-proof, steel-toed shoes
• Never reach anything into the lifting mechanism when the battery is inserted
• Always remove the battery when unit is not in use, during transit, and prior to any maintenance
procedures to prevent accidental operation.
• Always use the Magliner Powered Stair Climber Battery Charger to charge the battery
Before Using Your Powered Stair Climber
• Read the entire Operator’s Manual
• Fully charge battery
• Install nose following directions above
• Familiarize yourself with Powered Stair Climber controls and buttons
• Install fully charged battery
• Practice using the stair climber on a stairway with no load at first, then with approximately 60
pounds

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1.2. TECHNICAL DATA OF THE POWERED STAIR CLIMBER
110 Fold 140 Uni 170 Ergo
Load capacity 240 lbs. 300 lbs. 375 lbs.
Maximum climbing speed 48 steps/min 35 steps/min 29 steps/min
Weight with battery 38 lbs. 37 lbs. 38 lbs.
Maximum step height 8“ 8“ 8“
Maximum steps up and down approx. 2000
steps
approx. 2000
steps
approx. 2000
steps
Overall height 38 ½ “ folded
60” unfolded 58“ 62“
Overall width 19“ 19“ 19“
Overall depth 18”- 24”
Folded
18” to 24”
Depends on nose
18” to 24”
Depends on nose
1.3. TECHNICAL DATA FOR LITHIUM QUICK-CHANGE BATTERY PACK
Weight: 3.5 lbs.
Capacity: 7.2 Ah
Voltage: 29 VDC
Battery type: Lithium ion

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2. CONTROLS
2.1. MODEL ERGO
1: Up button 8: Nose
2: Upper handle 9: Control unit
3: Lower handle 10: Frame
4: Crossbar 11: Charging status indicator
5: Quick-change battery pack 12: Safety flap
6: Swing arm 13: Climber unit
7: Main wheels
Individual characteristics of the stair climber with ergo handle:
• Upright posture and maximum control
• Ideal for beer kegs, stacks of tires, etc.
• Weight: 38 lbs.
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2.2. MODEL UNI
1: Up button 8: Nose
2: Upper handle 9: Control unit
3: Lower handle 10: Frame
4: Cross bar 11: Charging status indicator
5: Quick-change battery pack 12: Safety flap
6: Swing arm 13: Climber unit
7: Main wheels
Individual characteristics of the stair climber with uni handle:
• Lightweight multi-purpose stair climber
• Water canisters, drinks crates or copier paper
• Weight: 37 lbs

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2.3. MODEL FOLD
1: Up button 8: Main wheels
2: Upper handle 9: Nose
3: Cross tube handle 10: Control unit
4: Frame 11: Charging status indicator
5: Locking lever 12: Safety flap
6: Quick-change battery pack 13: Climber unit
7: Swing arm
Individual characteristics of the stair climber with folding:
• Foldable model variant, fits in every trunk
• Washing machine, floor sanding machines or oxygen cylinders
• Weight: 38 lbs.
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2.4. THE SWIVEL JOINT (FOLD)
The necessary friction for the rotary joint is obtained through multiple friction disks, which are
compressed simultaneously on the left and right sides.The lock must be tightened sufficiently
to avoid movement in use.
As a rule:The lock will be sufficiently tightened if a single operator can tilt back the load from
the upright position without any handle movement.
SAFETY INSTRUCTION
With heavy loads (over 220 lbs.) ensure the lock is tightened especially firmly.
2.5. CONTROL UNIT
1: Up indicator
2: Down indicator
3 Up/Down button
4:ON/OFF button/ Status indicator
5:Speed button / Stair light
6:Speed indicator fast
7: Speed indicator slow
!

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2.5.1. BUTTON FOR ASCENDING / DESCENDING
Briefly press the push button to switch the Stair climber SAL to ascent mode or descent
mode.
2.5.2. ON/OFF BUTTON / STATUS INDICATOR
• Green light on:The stair climber is switched on. In Ascend Mode, the button in the
handlebar is active.The climber mechanism switches on when the button is pressed and
stops when it is released (see also chapter Operation 4.1).
• Constantly red:The stair climber is in Descend Mode and the support wheels move (fast) to
the descend position (takes a max. of 0.5 seconds – refer also to chapter 4.2).
• Flashing red:The stair climber is overloaded. Flashes for 3 seconds and goes out (see also
chapter 4.3.3).
• Alternating red and green:The battery pack is running low and urgently needs to be
recharged. It is recommended that you move down stairs and either change the battery
pack or recharge it with the quick charger supplied.
2.5.3. BEEP FEATURE
This is a people warning feature for transports in public areas.
Activating the beeper function: Switch on the stair climber and press and hold the On/Off but-
ton for about 30 seconds until a beep signal sounds. Now, the beep signal remains on while
the stair climber is moving.
Deactivating the beeper function: Switch on the stair climber and press and hold the On/
Off button for about 30 seconds until a beep signal sounds. Now, the stair climber will move
without the recurring beep sound.
2.5.4. SPEED SWITCH
Use the speed switch to select either high or low speed – this can only be used in ascent
mode. (In descent mode the descending speed is permanently set so that optimum braking
will always be secured – refer also chapter 4.2)

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Low speed is advisable for: training, heavy loads and in awkward locations.
Press the speed button for approximately 10 seconds to activate the stair light.
2.6. CHARGING STATUS INDICATOR
1: Activation button for charging status
2: LED indicator
3: Visualization
Pressing the activation button switches on the LED charge level indicator; if all five LEDs light
up, the quick change battery is 100% charged.
0 ~ 10 % BLINKING OFF OFF OFF OFF
10 ~ 23 % LIGHT BLINKING OFF OFF OFF
23 ~ 35 % LIGHT LIGHT OFF OFF OFF
35 ~ 48 % LIGHT LIGHT BLINKING OFF OFF
48 ~ 60 % LIGHT LIGHT LIGHT OFF OFF
60 ~ 70 % LIGHT LIGHT LIGHT BLINKING OFF
70 ~ 80 % LIGHT LIGHT LIGHT LIGHT OFF
80 ~ 90 % LIGHT LIGHT LIGHT LIGHT BLINKING
90 ~ 100 % LIGHT LIGHT LIGHT LIGHT LIGHT
2.7. ASCEND BUTTON IN UPPER HANDLE
This button is only active in the ascent mode and switches the lifting mechanism on and off.