Magmaweld MONOTIG 220ip User manual
USER MANUAL
KULLANIM KILAVUZU
MONOTIG 220ip
MONOTIG 220ip AC/DC
DC WELDING INVERTER
(+90) 444 93 53
magmaweld.com
info@magmaweld.com (+90) 538 927 12 62
TIG KAYNAK İNVERTÖRÜ
EN
TR
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MONOTIG 220ip - MONOTIG 220ip AC/DC 3
USER MANUAL | KULLANIM KILAVUZU
CONTENTS
Contents
SAFETY PRECAUTIONS
TECHNICAL INFORMATION
General Information
Machine Components
Product Label
Technical Data
Accessories
INSTALLATION INFORMATION
Delivery Control
Installation and Operation Recommendations
Electrical Plug Connection
Connection To Mains
Connections For TIG Welding
Torch Connections
Gas Connections
Trigger and Pedal System Socket Connections
Grounding Pliers Connections
Installation ofTorch Consumables
Connections for Covered Electrode Welding
USAGE INFORMATION
User Interface
TIG Curve
Machine Features
MAINTENANCE AND FAILURE INFORMATION
Maintenance
Troubleshooting
Error Codes
ANNEX: SPARE PARTS
ANNEX 2: SPARE PARTS LIST
ANNEX 3 MONOTIG 220IP DC CIRCUIT DIAGRAM
ANNEX 4: MONOTIG 220IP DC CIRCUIT DIAGRAM
4
10
10
10
11
12
12
13
13
13
14
14
14
14
15
15
16
16
17
18
18
24
25
26
26
27
28
29
30
31
32
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.5.5
2.6
3
3.1
3.2
3.3
4
4.1
4.2
4.3
6
7
8
9
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MONOTIG 220ip - MONOTIG 220ip AC/DC
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USER MANUAL | KULLANIM KILAVUZU
Safety Precautions
SAFETY PRECAUTIONS
Be Sure To Follow All Safety Rules In This Manual!
Make certain that the installation procedures comply with national electrical standards and
other relevant regulations, and ensure that the machine is installed by authorized persons.
• Safety symbols found n the manual are used to dentfy potental hazards.
• When any one of the safety symbols are seen n ths manual, t must be understood that there s a rsk
of njury and the followng nstructons should be read carefully to avod potental hazards.
• The possessor of the machne s responsble for preventng unauthorzed persons from accessng the
equpment.
• Persons usng the machne must be experenced or fully traned n weldng; they have to read the
user manual before operaton and follow the safety nstructons.
• Read the user manual, the label on the machne and the safety nstructons carefully.
• Make sure that the warnng labels on the machne are n good condton. Replace mssng and
damaged labels.
• Learn how to operate the machne, how to make the checks n a correct manner.
• Use your machne n sutable workng envronments.
• Improper changes made n your machne wll negatvely aect the safe operaton and ts longevty.
• The manufacturer s not responsble for the consequences resultng from the operaton of the devce
beyond the specfed condtons.
• Wear dry and sturdy nsulated gloves and workng apron. Never use wet or damaged gloves and wor
kng aprons.
• Do not touch the electrode wth the bare hand.
• Never touch parts that carry electrcty.
• Never touch the electrode f you are n contact wth the electrode attached to the work surface, oor
or another machne.
• By solatng yourself from the work surface and the oor, you can protect yourself from possble
electrc shocks. Use a non-ammable, electrcally nsulatng, dry and undamaged nsulaton materal
that s large enough to cut o the operator’s contact wth the work surface.
• Do not connect more than one electrode to the electrode holder. Keep the machne turned o when
not n use.
• Before reparng the machne, remove all power connectons and/or connector plugs or turn o the
machne.
• Be careful when usng a long mans cable.
• Check all cables frequently for possble damage. If a damaged or an unnsulated cable s detected,
repar or replace t mmedately.
• Make sure that the groundng of the power lne s properly connected.
ATTENTION
Indcates a potentally hazardous stuaton that could cause njury or damage. In case f no precauton s
taken, t may cause njures or materal losses / damages.
IMPORTANT
Specfes notfcatons and alerts on how to operate the machne.
DANGER
Indcates a serous danger. In case f not avoded, severe or fatal njures may occur.
Explanation Of Safety
Information
Comprehending Safety
Precautions
Electric Shocks
May Kill
Definition Of Safety
Symbols
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Safety Precautions
Long-term inhalation of smokes and gases released from welding and cutting is very
dangerous.
• Keep away from the movng parts.
• Keep all protectve devces such as covers, panels, aps, etc., of machnery and equpment closed and
n locked poston.
• Wear metal toe shoes aganst the possblty of heavy objects fallng on to your feet.
• Use a sutable protectve mask and glass flter (4 to 13 accordng to EN 379) sutable for that to
protect your eyes and face.
• Protect other naked parts of your body (arms, neck, ears, etc.) wth sutable protectve clothng from
these rays.
• Enclose your work area wth ame-resstant foldng screens and hang warnng sgns at eye level so
that people around you wll not sustan njures from arc rays and hot metals.
• Ths machne s not used for heatng of cebound ppes.Ths operaton performed wth the weldng
machne causes exploson, fre or damage to your nstallaton.
• Burnng sensatons and rrtatons n the eyes, nose and throat are sgns of nadequate ventlaton. In
such a case, mmedately boost the ventlaton of the work area, and f the problem perssts, stop the
weldng process completely.
• Create a natural or artfcal ventlaton system n the work area.
• Use a sutable smoke extracton system where weldng and cuttng works are beng carred out. If
necessary, nstall a system that can expel fumes and gases accumulated n the entre workshop. Use a
sutable fltraton system to avod pollutng the envronment durng dscharge.
• If you are workng n narrow and confned spaces or f you are weldng lead, beryllum, cadmum,
znc, coated or panted materals, use masks that provde fresh ar n addton to the above precaut
ons.
• If the gas tanks are grouped n a separate zone, ensure that they are well ventlated, keep the man
valves closed when gas cylnders are not n use, pay attenton to possble gas leaks.
• Sheldng gases such as argon are denser than ar and can be nhaled nstead of ar f used n confned
spaces.Ths s dangerous for your health as well.
• Do not perform weldng operatons n the presence of chlornated hydrocarbon vapors released
durng lubrcaton or pantng operatons.
Moving Parts May
Cause Injuries
Arc Light May
Damage Your Eyes
And Skin
Smoke And Gases
May Be Harmful To
Your Health
• Performng works such as weldng, surface grndng, and brushng cause sparks and metal partcles
to splatter. Wear approved protectve work goggles whch have edge guards under the weldng masks
to prevent sustanng possble njures
Sparks And Spattering Particles
May Get Into Eyes And
Cause Damage
Hot Parts May Cause
Severe Burns
Noise May Cause
Damage To Your
Hearing Ability
• Do not touch the hot parts wth bare hands.
• Wat untl the tme requred for the machne to cool down before workng on ts parts.
• If you need to hold hot parts, use sutable tools, weldng gloves wth hgh-level thermal nsulaton
and fre-resstant clothes.
• The nose generated by some equpment and operatons may damage your hearng ablty.
• Wear approved personal ear protectve equpment f the nose level s hgh.
MONOTIG 220ip - MONOTIG 220ip AC/DC
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• Do not pont the torch towards any part of the body, other persons, or any metal whle unwrap png
the weldng wre.
• When weldng wre s run manually from the roller especally n thn dameters the wre can slp out
of your hand, lke a sprng or can cause damage to you or other people around, therefore you must
protect your eyes and face whle workng on ths.
• In small-szed and confned spaces, absolutely make sure to perform weldng and cuttng operatons,
accompaned by another person.
• Avod performng weldng and cuttng operatons n such enclosed areas as much as possble.
• Take all necessary precautons when movng the machne.The areas where the machne to be
transported, parts to be used n transportaton and the physcal condtons and health of the person
carryng out the transportaton works should be sutable for the transportaton process.
• Some machnes are extremely heavy; therefore, make sure that the necessary envronmental safety
measures are taken when changng ther places.
• If the weldng machne s to be used on a platform, t must be checked that ths platform has sutable
load bearng lmts.
• If t s to be transported by means of a haulage vehcle (transport trolley, forklft etc.), make sure of
the durableness of the vehcle, and the connecton ponts (carryng suspenders, straps, bolts, nuts,
wheels, etc.) that connect the machne to ths vehcle.
• If the machne wll be carred manually, make sure the durableness of the machne apparatuses
(carryng suspenders, straps, etc.) and connectons.
• Observe the Internatonal Labor Organzaton’s rules on carrage weghts and the transport regulat-
ons n force n your country n order to ensure the necessary transport condtons.
• Electrcal equpment should not be repared by unauthorzed persons. Errors occurred f faled to do so
may result n serous njury or death when usng the equpment.
• The gas crcut elements operate under pressure; explosons may occur as a result of servces provded
by unauthorzed persons , users may sustan serous njures.
• It s recommended to perform techncal mantenance of the machne and ts auxlary unts at least
once a year.
• Never perform weldng work n places near ammable materals.There may be fre or explosons.
• Before startng the weldng work, remove these materals form the envronment or cover them wth
protectve covers to prevent combustons and arng.
• Natonal and nternatonal specal rules apply n these areas.
• Do not apply weldng or cuttng operatons nto completely closed tanks or ppes.
• Before weldng to tanks and closed contaners, open them, completely empty them, clean them and
clean them. Pay the greatest attenton possble to the weldng operatons you wll perform n such
places.
• Do not weld n tanks and ppes whch mght have prevously contaned substances that may cause
explosons, fres or other reactons.
• Weldng equpment heats up. For ths reason, do not place t on surfaces that could easly burn or be
damaged !
• Weldng sparks can cause fre. For ths reason, keep materals such as fre extngushers tubes, water,
and sand n easly accessble places.
• Use holdng valves, gas regulators and valves on ammable, explosve and compressed gas crcuts.
Make sure that they are perodcally nspected and pay attenton that they run relably.
Welding Wires Can
Cause Injuries
Welding In Small Sized
And Confined Spaces
Failure To Take
Precautions During
Transport May Cause
Accidents
Maintenance Work
Performed By Unauthorized
Persons To Machines
And Apparatus May
Cause Injuries
Welding Operations
May Cause Fire And
Explosion
Safety Precautions
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MONOTIG 220ip - MONOTIG 220ip AC/DC 7
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• Always use handles or carryng rngs when relocatng the power-supply sources.
• Never pull from torches, cables or hoses. Be absolutely sure to carry gas cylnders separately.
• Remove all nterconnectons before transportng the weldng and cuttng equpment, each beng
separately, lft and transport small ones usng ts handles, and the bg ones from ts handlng rngs or
by usng approprate haulage equpment, such as forklfts.
• Place your machne on the oor and platforms wth a maxmum tlt of 10° so that t does not fall or
tp over. Choose places that do not nterfere wth the ow of materals, where there s no rsk of
trppng over on cables and hoses; yet, large, easly ventlatable, dust-free areas.To prevent gas
cylnders from tppng over, on machnes wth a gas platform sutable for the tanks, fx the tanks on
to the platform; n statonary usage applcatons, fx them to the wall wth a chan n a way that they
would not tp over for sure.
• Allow operators to easly access settngs and connectons on the machne.
• Allow the machne to cool down accordng to operaton cycle rates.
• Reduce the current or operaton cycle rate before startng the weldng agan.
• Do not block the fronts of ar vents of the machnes.
• Do not put flters that do not have manufacturer approvals nto the machne’s ventlaton ports.
• Ths devce s n group 2, class A n EMC tests accordng toTS EN 55011 standard.
• Ths class A devce s not ntended for use n resdental areas where electrcal power s suppled from
a low-voltage power supply. There may be potental dcultes n provdng electromagnetc compa-
tblty due to rado frequency nterference transmtted and emtted n such places.
• Make sure that the work area comples wth electromagnetc compatblty (EMC). Electromagnetc
nterferences durng weldng or cuttng operatons may cause undesred eects on your electronc
devces and network; and the eects of these nterferences that may occur durng these operatons
are under the responsblty of the user.
• If there s any nterference, to ensure complance; extra measures may be taken, such as the use
of short cables, use of shelded (armored) cables, transportaton of the weldng machne to another
locaton, removal of cables from the aected devce and/or area, use of flters or takng the work area
under protecton n terms of EMC.
• To avod possble EMC damage, make sure to perform your weldng operatons as far away from your
senstve electronc devces as possble (100m).
• Ensure that your weldng and/or cuttng machne has been nstalled and stuated n ts place accor-
dng to the user manual.
Ths devce s not complant wth IEC 61000 -3-12. In case f t s desred to be connected
to the low voltage network used n the home, the nstaller to make the electrcal connec-
ton or the person who wll use the machne must be aware that the machne has been
connected n such a manner; n ths case the responsblty belongs to the user.
Falling Parts May
Cause Injuries
Excessive Use Of The
Machine Causes
Overheating
Excessive Use Of The
Machine Causes
Overheating
Improper positioning of the power-supply sources or other equipment can cause serious
injury to persons and physical damage to other objects.
Safety Precautions
MONOTIG 220ip - MONOTIG 220ip AC/DC
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Accordng to artcle 5.2 of IEC 60974-9;
Before nstallng the weldng and cuttng equpment, the person n charge of the operaton and/or the
user must conduct an nspecton of possble electromagnetc nterference n the envronment. Aspects
ndcated below has to be taken nto consderaton;
a)Other supply cables, control cables, sgnal and telephone cables, above and below the weldng
machne and ts equpment,
b)Rado and televson transmtters and recevers,
c) Computer and other control hardware,
d)Crtcal safety equpment, e.g. protecton of ndustral equpment,
e)Medcal apparatus for people n the vcnty, e.g. pacemakers and hearng ads,
f)Equpment used for measurng or calbraton,
g)Immunty of other equpment n the envronment. The user must ensure that the other equpment n
use n the envronment s compatble.Ths may requre addtonal protecton measures.
h)Consderng the tme durng whch the weldng operatons or other actvtes take place durng the
day, the boundares of the nvestgaton area can be expanded accordng to the sze of the buldng,
the structure of the buldng and other actvtes that are beng performed n the buldng.
In addton to the evaluaton of the feld, evaluaton of devce nstallatons may also be necessary for
solvng the nterferng eect.
In case f deemed necessary, on-ste measurements can also be used to confrm the ecency of
mtgaton measures. (Source: IEC 60974-9).
• The applance must be connected to the electrcty supply n the recommended manner by a compe-
tent person. If nterference occurs, addtonal measures may be appled, such as flterng the network.
The supply of the fxed-mounted arc weldng equpment must be made n a metal tube or wth an
equvalent shelded cable.The housng of the power supply must be connected and a good electrcal
contact between these two structures has to be provded.
• The recommended routne mantenance of the applance must be carred out. All covers on the body
of the machne must be closed and/or locked when the devce s n use. Any changes, other than the
standard settngs wthout the wrtten approval of the manufacturer, cannot be modfed on the
applance. Otherwse, the user s responsble for any consequences that may possbly occur.
• Weldng cables should be kept as short as possble. They must move along the oor of the work area,
n a sde by sde manner.Weldng cables should not be wound n any way.
• A magnetc feld s generated on the machne durng weldng.Ths may cause the machne to pull
metal parts on to tself.To avod ths attracton, make sure that the metal materals are at a safe
dstance or fxed. The operator must be nsulated from all these nterconnected metal materals.
• In cases where the workpece cannot be connected to the ground due to electrcal safety, or because
of ts sze and poston (for example, n buldng marne vessel bodes or n steel constructon manu-
facturng), a connecton between the workpece and the groundng may reduce emssons n some
cases, t should be kept n mnd that groundng of the workpece may cause users to sustan njures
or other electrcal equpment n the envronment to break down. In cases where necessary, the work-
pece and the groundng connecton can be made as a drect connecton, but n some countres where
drect connecton s not permssble, the connecton can be establshed usng approprate capacty
elements n accordance wth local regulatons and ordnances.
• Screenng and sheldng of other devces and cables n the work area can prevent alasng eects.
Screenng of the entre weldng area can be evaluated for some specfc applcatons.
Evaluation Of Electromagnetic
Suitability Of The
Work Area
Electromagnetic Interferance
Reduction Methods
Safety Precautions
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MONOTIG 220ip - MONOTIG 220ip AC/DC 9
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The electrcal current passng through any conductor generates zonal electrc and magnetc felds (EMF).
All welders must follow the followng procedures to mnmze the rsk of exposure to EMF from the
weldng crcut;
• In the name of reducng the magnetc feld, the weldng cables must be assembled and secured as far
as possble wth the jonng materals (tape, cable tes etc.).
• The welder’s/worker’s body and head should be kept as far away from the weldng machne and
cables as possble,
• Weldng cables should not be wrapped around the body of the machne n any way,
• The body of the machne should not get caught between the weldng cables. The source cables must
be kept away from the body of the machne, both beng placed sde by sde,
• The return cable must be connected to the workpece as close as possble to the welded area,
• The weldng machne should not rest aganst the power unt, ensconce on t and not work too close
to t,
• Weldng work should not be performed when carryng the weldng wre supply unt or weldng
power unt.
EMF may also dsrupt the operaton of medcal mplants (materals placed nsde the body), such as
pacemakers. Protectve measures should be taken for people who carry medcal mplants. For example,
access lmtaton may be mposed for passers-by, or ndvdual rsk assessments may be conducted for
welders. Rsk assessment should be conducted and recommendatons should be made by a medcal
professonal for users who carry medcal mplants.
• Do not expose the machne to ran, prevent the machne from splashng water or pressurzed steam.
• Choose the weldng method and weldng machne for the weldng work you are to perform.
• Select the weldng current and/or voltage to match the materal and thckness you are gong to weld.
• If you have to wat for a long tme before you start your weldng work, turn o the machne after the
fan has cooled t down. Our machnes (our products) wth smart fan control wll turn o on ther own.
• Ths devce s not domestc waste. It must be drected to recyclng wthn the framework of the
European Unon drectve and natonal laws.
• Obtan nformaton from your dealer and authorzed persons about the waste management of your
used machnes.
Arc Welding May Cause
Electromagnetic
Field (EMF)
Protection
Energy Eiciency
Waste Procedure
Safety Precautions
MONOTIG 220ip - MONOTIG 220ip AC/DC
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Technical Information
TECHNICAL INFORMATION
1.1 General Information
Monotg 220 p and Monotg 220 p AC/DC nverter type,TIG and Covered Electrode Pulse weldng machne. Desgned forTIG weldng of alumnum* and
other metals and weldng electrodes up to 4mm. All weldng parameters can be set on the control panel and be montored over the dgtal dsplays.
Sutable for operaton wth generators that wll provde approprate power and frequency.
(For detaled nformaton pls. see the Machne specfcatons)
Monotg 220 rope and Monotg 200 p AC/DC can be used wth weldng cables up to a length of 25 meters.
*Apples to Monotg 220 p AC/DC use only.
1.2 Machine Components
Fgure 1: Front and RearVew
1- Control Panel 8- Pedal Control Socket
2- Dgtal Dsplay 9- Weldng and Ground Cable Socket (-)
3- Dgtal Dsplay 10- Gas Inlet
4- Parameter Adjustment Button 11- Supply Cable Input
5- Gas Output 12- On / O Swtch
6-Weldng and Ground Cable Socket (-) 13- Fan
7- Trgger Control Socket
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Technical Information
1.3 Product Label
Operatng CycleX
Idle RunnngVoltageU
RatedWeldng CurrentI
Mans Voltage And FrequencyU
Protecton ClassIP21
RatedWeldngVoltageU
Power Absorbed From MansS
Rated Current Absorbed From MansI
Sngle Phase Statc Frequency Converter
Transformer Rectfer
Covered ElectrodeWeldng
TIGWeldng
Drect Current
Vertcal Characterstc
Mans Inlet 1-phase Alternatng Current
Sutable for operaton at hazardous
envronments
As defned n the standard EN 60974-1, the operatng cycle rate ncludes a tme perod of 10 mnutes. For example, f a machne specfed as 250A
at %60 s to be operated at 250A, the machne can weld wthout nterrupton n the frs 6 mnutes of the 10 mnute perod(zone 1). However, the
followng 4 mnutes should be kept dle for the machne cool down (zone 2).
MONOTIG 220ip - MONOTIG 220ip AC/DC
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1.4 Technical Data
TECHNİCAL DATA
MansVoltage (1 phase - 50-60 Hz)
Open CrcutVoltage
Current absorbed from mans (TIG)
RatedWeldng Current Covered Electrode
Dmensons (LxWxH)
Power absorbed from mansTIG
Weldng Current Adjustment Feld
Current absorbed from mans Covered Electrode
Weght
Power absorbed from mans Covered Electrode
RatedWeldng CurrentTIG
Coolng System
Power Factor
Protecton Class
Standards and Approvals
UNIT
V
ADC
kVA
kVA
ADC
ADC
A
A
VDC
kg
mm
MONOTIG 220IP AC/DC MONOTIG 220IP DC
PRODUCT CODE
PRODUCT CODE
230 230
87 87
0.6507 0.6507
35 (%20) 35 (%20)
8.05 (%20) 8.05 (%20)
3-220 3-220
40 (%15) 40 (%15)
220(%20) 220(%20)
Ar Ar
9.2(%15) 9.2(%15)
IP21 IP21
CE, EN60974-1 EN60974-10 CE, EN60974-1 EN60974-10
180 (%15) 180 (%15)
524x221x395 474x221x395
16,5 15,5
1.5 Accessories
STANDARD ACCESSORIES
OPTIONAL ACCESSORIES
Groundng Clamp and Cable (16mm - 3m)
Water Coolng Unt (CS 200)
Lava MIG 20 (8 m) Ar Cooled TIGTorch
Water CooledTIG Accessory Set (Torch + Regulator)
Electrode Clamp and Cable (16 mm - 3m)
LavaTIG 40W (8 m) Water CooledTIG Torch
Transport Trolley
Gas Hose
Torch
Gas Regulator
LavaTIG 40W (4 m) Water CooledTIG Torch
Foot Pedal
Lava MIG 20 (4 m) Ar Cooled TIGTorch
TIG Accessory Set Ar Cooled (Torch + Regulator)
QTY
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7905201603
7910005200
7011080180
7910000530
7906201603
7011080380
7910000100
790700002
7011040180
7020001004
7011040380
7910000130
7011040180
7910000510
Technical Information
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MONOTIG 220ip - MONOTIG 220ip AC/DC 13
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2.1 Delivery Control
Symbols and their meanings on the device;
2.2 Installation And Operation Recommendations
Make sure that the all materals you have ordered have been receved. If any materal s mssng or damaged, contact your place of purchase mmeda-
tely.
The standard box ncludes the followng:
• Man machne and connected mans cable • Groundng Clamp and Cable
• Electrode clamp and cable •Warranty Certfcate
• Instructon for Use •Torch
In the case of a damaged delvery, draw up a record, take a pcture of the damage. Report to the transport company together wth a photocopy of the
delvery note. If the problem perssts, contact the customer servce.
For a better performance, place the machne at least 30 cm away from the surroundng objects. Pay attenton to overheatng, dust and mosture near
the machne.
Do not operate the machne under drect sunlght. If the ambent temperature exceeds 40°C, operate the machne at a lower current or a lower ope-
ratng cycle.
Avod weldng outdoors n wndy and rany weather crcumstances. If weldng s necessary n such cases, protect the weldng area and the weldng
machne wth a curtan and canopy. If you weld ndoors, use a sutable smoke extracton system. Use breathng apparatus f there s a rsk of nhalng
weldng fumes and gas n confned spaces.
Observe the operatng cycle rates specfed on the product label. Exceedng operatng cycle rates can damage the machne and ths may nvaldate the
warranty.
Use the fuse that s complant wth your system.
Secure the ground cable as close as possble to the weldng area.
Do not allow the weldng current to pass through equpment other than the weldng cables.
Secure the gas cylnder to the wall wth a chan.
The weldng cables and the mans cable must not be wrapped n the machne housng durng operaton.
Weldng process s dangerous. Proper workng condtons should be ensured and necessary precautons should be taken. Specalsts are
responsble for the machne and have to be equpped wth the necessary equpment. Irrelevant persons should be kept away from the
weldng area.
Ths devce s not compatble wth IEC 61000-3-12. If t s desred to connect to the low voltage mans used n homes, t s essental that the
nstaller or the person who wll operate the machne to make the electrcal connecton has nformaton on the machne’s connectvty. In
ths case the responsblty wll be assumed by the person who wll perform the nstallaton or by the operator.
The safety symbols and warnng notes on the devce and n the operatng nstructons must be observed and the labels must not be
removed.
Grds are ntended for ventlaton. The openngs should not be covered n order to provde good coolng and no foregn objects should be
nserted.
INSTALLATION INFORMATION
Installation Information
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2.3 Electrical Plug Connection
Installation Information
No plug has been connected to the mans cable snce there may derent types of outlets avalable n plants, constructon stes and workshops. A
sutable plug must be connected by a qualfed electrcan. Make sure that the groundng cable s present. After connectng the plug to the cable, do
not attach t to the outlet at ths stage.
For your safety, never use the mains cord of the machine without a plug.
2.4 Connection To Mains
2.5 Connections for TIG Welding
2.5.1 Torch Connections
Support should be receved from authorzed persons (qualfed electrcans, etc.). Check the phase voltage before connectng the machne to the mans.
The plug must be plugged to the outlet once t s observed to be correct. Turn the coarse on/o swtch to poston“1”to start the machne . Make sure
that the ndcators and LEDs on the control panel are lt and the coolng fan s operatng.
• Start the machne wth the on/o swtch and check whether the LEDs are on and the coolng fan s workng.
TIG Torch Connectons wth the Torch Adapter:
• Insert the torch end nut (14) through the plastc body (15) secure nto the torch plug (16) frmly.Then nsert the torch plug nto the plastc body.
• Insert the gas hose elbow fttng (17) through the hole n the plastc body and secure t frmly nto the socket.
• Insert the gas hose (18) nto the elbow fttng and secure t frmly.
• Connect the torch trgger control cables (19) to the connector (20) suppled as standard.
When plugging the power plug into the outlet, make sure that the on/o switch is set to “0”.
Check for the correct mains voltage before connecting the machine to the mains.
When plugging the power plug into the outlet, make sure that the power switch is set to “0” in the turned-o position.
Tungsten Electrode
Dameter (mm)
Recommended TIG
Weldng Current
1.6
2.0
2.4
30-130
45-180
70-240
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• Secure the prepared torch by nsertng t nto the negatve pole socket and turnng t to the rght.
• Screw the gas nlet of the torch to the gas outlet located on the front panel of the machne.
• Attach the connector pns, connect them to the trgger control connectons.
• If a water coolng system s used, connect the hoses of the water-cooled torch to the water coolng unt.
• Secure the argon gas tube (a) wth a chan.
• TIGTorch Connecton; the trgger should be connected to the control socket wth the termnals 1-2-3-4-5 as shown.
(1) Solderng drecton has been taken as the reference.
(2) Solderng drecton has been taken as the reference.
2.5.2 Gas Connections
Electrode
Dameter
(mm)
Nozzle
Dameter
(mm)
Weldng
Current
(ADC)
Gas Flow
(lt/dak)
1.0
1.6
6.3
9.5
30-70
30-150
6-8
6-8
• Use safety regulators (b) and heaters accordng to the standards to work safely to acheve the best results.
• Keep the gas cylnder valve (c) open for a whle, so that possble sedment and partcles are dscharged.
• Connect the gas regulator to the gas cylnder, makng sure that the thread on the gas outlet of the gas cylnder and the regulator nut overlap.
• Connect one end of the cylnder hose (d) to the gas regulator and the other end to the gas nlet at the rear of the machne and turn on the gas
cylnder valve (13).
• Adjust the ow rate wth the ow regulatng valve (e).
• Make sure the connectons are free of leakages.
2.5.3 Trigger and Pedal System Socket Connections
Installation Information
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• Adjustable Pedal Connecton; It should be secured to the pedal socket wth the ends 3-4-5-6.
(3) Solderng drecton has been taken as the reference.
2.5.4 Grounding Clamps Connections
2.5.5 Installation of Torch Consumables
• Insert the groundng clamps cable plug (21) nto the postve termnal socket and tghten t by turnng rght.
• To mprove the weldng qualty, frmly connect the groundng plers (22) to the workpece as close as possble to the weldng area.
• The ceramc gas nozzle (27) and the tungsten electrode (23) must be selected accordng to the operatng current and the shape of the workpece.
Accordngly, the dameters of the clamp (25) and the clamp holder (26) must match wth the dameter of the tungsten electrode.
• Remove the securng head (24).
• Remove the exstng electrode from the electrode clamp and match the dameter of the new tungsten electrode.
• Secure the electrode clamp to the torch.
• Secure the clampng head frmly.
Fgure 2: Installaton ofTorch Consumables
Installation Information
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• Start the machne wth the on/o swtch and check whether the LEDs are on and the coolng fan s workng.
• Connect the electrode clamp cable plug (25) and the groundng clamp cable plug (23) to the weldng and ground cable sockets accordng to the
electrode to be used and the polarty recommended by the electrode manufacturer.
• To mprove the weldng qualty, frmly connect the groundng plers (24) to the workpece as close as possble to the weldng area.
2.6 Connections for Covered Electrode Welding
Check for the correct mains voltage before connecting the machine to the mains.
When plugging the power plug into the outlet, make sure that the power switch is set to “0” in the turned-o position.
Covered
“mm”
Recommended Weldng Current
Rutle
2.0
2.5
3.25
4.0
40-60 A
60-90 A
100-140 A
140-180 A
-
60-90 A
100-130 A
140-180 A
-
60-100 A
70-130 A
120-170 A
Alkalne Cellulosc
Installation Information
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3.1 User Interface
2- TIG Curve
1- Adjustment Button
USAGE INFORMATION
Usage Information
Use the keys to scroll through the parameters n theTTIG curve. The led of the relevant parameter wll lght up dependng on whch
parameter s selected.
Intal current
The weldng arc wll occur at the specfed current value. The value s set n terms of %. An ntal current occurs below
the specfed% value of the man current and allows adjustment from 1% to 99%.
Intal Gas
Darkenng - deformaton may occur n the weldng area, as the sheldng gas from the torch reaches the weldng area,
whch wll be more late compared to the arc speed formed. Furthermore, the lfe of the tungsten tp wll be shortened.
Allows adjustment between 0.1-20 sec. By ths settng, t s ensured that the gas reaches the weldng area before
startng weldng.
The adjustment knob allows current settng n all weldng methods and parameter changes n all functons.
The settng wll be made by turnng rght and left and the set values wll be dsplayed on the dgtal dsplay.
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Usage Information
Ramp Tme
Transton from the ntal current to the weldng current occurs wthn the specfed tme. Settng range s 0.1-20 sec.
Man Current
Actual current tme at whch the weldng wll be made. Adjustable between 0-220 Amperes.
Frequency Ampltude
It s actve when the pulse mode s selected. Determnes the ampltude rato between low current and hgh current n
a pulse cycle. Shows how long the set hgh current wll be actve wthn 1 perod. Default factory settng s set to 50%.
Allows settng between 1-99%.
For example; when the duty cycle s set to 1%, let the man current be 100 A and the pt current be 50 A so ths ndcates
that 1 ms 100A wll be acheved n 100 ms and 99 ms n 50A.
Fnal Gas
After the weldng s termnated, the sheldng gas contnues to ow for the tme set. By ths means, the lfe of the
tungsten tp s extended by coolng and at the same tme the weldng pool s protected untl t cools. Allows adjustment
between 0.1-20 sec.
Pulse Frequency
It s actve when the pulse mode s selected. In pulse mode t determnes the frequency of a pulse cycle consstng of
weldng current and undercurrent. It can also be specfed as the number of pulses per second. Allows settng from 0.1
to 2 KHz. The default factory settng s 75 Hz. and wll be adjusted accordng to the workpece thckness or the user
request.
Pt Current
Adjusted n terms of %. Occurs below the specfed % of the man current. •It s used to correct errors durng the weldng
process. Allows settng between 1-99%.
Note
Pt current s only used n 4 trgger modes. By pressng and pullng the trgger, weldng s started.The trgger s pressed
agan and the pt current value s used durng the tme t s pressed. When you release your fnger from the trgger,
you can return to normal current and contnue weldng process. If you press and pull the trgger shortly, weldng wll
termnate.
End Ramp Tme
When termnatng the weldng, the transton tme from the man weldng current to the end current s set. Allows
adjustment between 0.1-20 sec.
Spot Tme
The weldng wll contnue durng the perod specfed under spot mode and the weldng wll stop at the end of that
perod. Settng range s 0.1-20 sec.
Crater Fllng (Fnal Current)
When termnatng the weldng, swtches to the end current from the man weldng current. In ths current, weldng
seam s corrected and weldng s termnated.
Note
Intal Current - Ramp Tme - Man Current relaton: The adjusted start current wll be lower than the man current value.
The arc starts wth the ntal current and the man current wll gradually be ncreased durng the set ramp tme. Ths
extends the servce lfe of the tungsten tp and provdes a more stable arc start.
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3- Weldng Method Selecton
You can choose between electrode types andTIG weldng methods wth the touch senstve button.
The led of the relevant parameter wll lght up dependng on whch weldng method s selected.
Allows weldng wth cellulosc electrodes.
Allows weldng wth rutle and basc electrodes.
NOTE
In electrode modes, current adjustment wll be between 3 and 180 A. VRD mode wll be actve n electrode modes. In
electrode modes, theTIG Curve wll not be actve.The current settng wll be between 3 and 220 A nTIG Modes.TheTIG
curve wll be actve whenTIG modes are selected.
Allows DCTIG weldng.
Allows ACTIG weldng.
4- Trgger Modes / Hot Start - Arc Force Selecton
You can swtch between 2/4 and Spot modes wth the touch-senstve button whle theTIG modes are selected and change Hot
Start and Soft Arc settngs durng electrode use whle the electrode modes are selected.
Ht
Durng the frst gnton of the electrode, t provdes current up to 2 tmes whch provdes easy gnton.
• Hot Start wll be set between 0-100% wth the help of the current adjustment pot.
• If set to 0, t does not add any value on the man current at the frst gnton, f set to 100 t adds a value ncreased by
100% on the man current.
• Ignton s set accordng to the value of Hot Start amperes and weldng contnues after a certan tme after the gnt-
on ramp at the man current value.
• Hot Start defaulted value s 20.
In 2-Trgger mode;;
• Weldng starts when the trgger s pressed, pre-gas s suppled gntes at mnmum current, makes the launch ramp
and contnues weldng n man current.
• When the trgger s released, t makes the end ramp, flls the crater n the crater fllng current, makes the fnal gas
tme and completes the weldng.
In 2-Trgger Mode, the TIG Curve operates as follows;
• The ntal gas tme can be set from 0 sec to 20 sec. Factory default settng s 1 sec.
• The ntal current (ntal gnton current) s 30% of the man current.
Ar
When weldng the electrode, t prevents the arc nterrupton by ncreasng the current up to twce the man source
current n case the arc tends to nterrupt.
• Arc Force s between 0-100.
• Arc Force prevents the electrode from stckng by adjustng the current when the electrode tends to stck.
• The default Arc Force value s 0.
Usage Information
Press the Trgger Hold the Trgger Pressed Release Trgger
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