Magnavox 43PP9202/17 Setup guide

TV-KIT-010 Instructions Magnavox HVG Repair - 7621
Last Updated Monday, 29 October 2012 14:51
Magnavox Projection TV Repair Instructions
This guide will help you repair your Magnavox TV if it has
any of the following symptoms.
Power light and audio work but TV does not have video.
This repair kit is known to work on Magnavox TV sets with the following Chassis/Model
Numbers.
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
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DPTV305 , DPTV305F , DPTV310 , DPTV315 , DPTV330 , DPTV330F , DPTV335 , DPTV340 ,
DPTV345, MAG01
Model Numbers
( 43PP9202/17 43PP920217 43PP9202/17F 43PP9202/84 43PP920217F 43PP920284
43PP920201 43PP920284F 46PP9302/17 46PP930217 46PP930201 46PP930217F
46PP930284 46PP930284F 46PP9302H17 50PP9202/01 50PP9202/17 50PP9202/84
50PP9202/84F 50PP920201 50PP920217 50PP920284 50PP920284F 50PP920217F
51MP392H/17 51MP3964H/17 51PP9303H/17 51PP9363H17 51PW9303/17F 51PW936317F
55PP9352/17 50PP920217F 51MP392H17 51MP3964H17 51PP9303H17 51PP9363H17
51PW930317F 55PP935217 55PP935201 55PP9363H17 55PP9502/84 55PP950284
55PP950201 55PP950217 55PW936317F 55PW9383/17F 55RW9515/35 60PP9202/17
55PW938317F 55RW951535 60PP920217 60PP920201 60PP920217F 60PP9352/17
60PP935217 60PP935201 60PP9363H17 60PP938317F 60PP9502/17 60PP950217
60PP950201 60PW936317F 60PW938317F 43PP9202/17 43PP9202/17F 43PP9202/84
43PP920217 43PP920217F 43PP920284 43PP920201 43PP920284F 46PP9302/17
46PP930217 46PP930201 46PP930217F 46PP930284 46PP930284F 46PP9302H17
50PP9202/01 50PP9202/17 50PP9202/84 50PP9202/84F 50PP920217F 51PP9303H/17
51PP9363H17 51PW9303/17F 50PP920201 50PP920217 50PP920284 50PP920284F
51PP9303H17 51PW930317F 51PW936317F 55PP9352/17 55PP935217 55PP935201
55PP9363H17 55PP9502/84 55PP950284 55PP950201 55PP950217 55PW936317F
55PW9383/17F 55RW9515/35 60PP9202/17 55PW938317F 55RW951535 60PP920217
60PP920201 60PP920217F 60PP9352/17 60PP935217 60PP935201 60PP9363H17
60PP938317F 60PP9502/17 60PP950217 60PP950201 60PW936317F )
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
Last Updated Monday, 29 October 2012 14:51
Icons used in this document
This icon is used to indicate tips or tricks that will make the repair
go smoothly
This icon is used to point out important items such as safety
precautions
This icon is used to highlight additional notes.
Disclaimer
The procedures described in this document require access to potentially dangerous voltages,
proximity to the CRT and its implosion risk, and other possible dangers lurking inside a
television set. We will not be responsible for personal injury resulting from attempting these
repairs nor damage to the equipment that may result from lack of soldering experience or
inadequate de-soldering or soldering equipment.
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
Last Updated Monday, 29 October 2012 14:51
Please read this guide completely at least once before you attempt to fix your TV. You may also
want to print the document out. To do so click the "print" icon at the top of this article.
Unplug Power and all Cables
TV sets can hold a charge for a long time and can shock you even while unplugged if you are
not careful. It is strongly advised that you unplug your TV set from the wall at least 3 days
before attempting the fix. This will give the set some time to discharge some of the stored
electricity. Do not plug your TV back in until the repairs are completed.
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
Last Updated Monday, 29 October 2012 14:51
Remove all Cable TV, Speaker, Audio/Video Cables from rear of set.
Remove Rear Access Panel Using the proper tools remove all the rear cover screws along the top, sides, and bottom of therear panel.
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
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Loosen wire ties so that you are able to lift the board up without any of the wires getting pulled.
Flyback ( High Voltage Generator) Removal
The part that you will need to locate and replace is called the High Voltage Generator. You can
purchase the HVG from the following sources.
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
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www.PartStore.com
www.VanceBaldwin.com
The Philips part number is "312226832865'. Price is around $120.00 with shipping.
Update: 3/17/2009 - We have been informed by several customers that the HVG is now sold out
at Partstore and VanceBaldwin. The part is on back order with no estimated arrival date.
Another option is to contact Tri State Modules - Or PTS/Modulus.
They will rebuild your LSB board and replace the failed HVG.
If you decide to send them your board for repair you won't have to remvoe the HVG from the
board.
PTS Corp/Modulus
http://www.moduslink.com/
Website: http://www.tristatemodule.com/Phone : [phone] (ext. 210, ext. 203)
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
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Email Address: [email protected]
CAUTION: You must be real carefull when working around the High Voltage Generator.
Locate the flyback as shown in the picture below.
Pull the rubber caps up on the high voltage wires.
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
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Slowly pull up on the first High Voltage Wire as shown in the picture. The wires are very tight atfirst because of the yellow clips. This is normal. Just increase the amount of upward pull forceon the wires until they pop out.  An alternative method is to pop out the yellow plastic clips first.The problem with this method is sometimes the clips break as they are being removed and thebroken pieces get stuck in the old flyback.
If you place your other hand on the flyback it will provide more leverage.
Once the wire is removed touch it to the metal rack as shown in the photo. This will ground it outand drain the high voltage from the CRT/wires. You may or may not see a spark. The spark isthe stored voltages in the CRT tubes being discharged to ground. This will not damageanything. Once done you can safely handle the wires. Repeat the above steps for the remaining RED wires that are still connected to the High VolageGenerator.
You may want to touch the wires to the metal frame each time before you work on the set. Thiswill help insure that the voltages are drained and the wires are safe to handle.
Once you have safely discharged the HGV voltage from the CRT wires you can now remove therest of the cables from the circuit board.
Remove all the cables on the flyback board! Make sure you label them with a marker so thatyou know where to put them back!
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TV-KIT-010 Instructions Magnavox HVG Repair - 7621
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On the board you will find several screws that will need to be removed also.
Note: One screw is hidden on the side of the flyback. Remove it also.
Once all the cables and screws are removed you are now ready to pop the circuit board out. To
do this push the black plastic clips back shown in the photo below. The clips are located on the
right hand side of the board. If the board will not move freely you have missed as screw. Check
again!
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